Hansa C27 HS Operation, Maintenance And Safety Manual
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Hansa C27 HS Operation, Maintenance And Safety Manual

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Hansa C27 HS
Operation, maintenance and safety manual
All operators must fully read and understand this operator's manual before using the chipper.
HANSA NEW ZEALAND
HANSA AUSTRALIA
+64 7 849 4749
info@hansaproducts.co.nz
1800 426 722
info@hansaproducts.com.au
www.hansaproducts.co.nz
www.hansaproducts.com.au

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  • Page 1 Hansa C27 HS Operation, maintenance and safety manual All operators must fully read and understand this operator’s manual before using the chipper. HANSA NEW ZEALAND HANSA AUSTRALIA +64 7 849 4749 info@hansaproducts.co.nz 1800 426 722 info@hansaproducts.com.au www.hansaproducts.co.nz www.hansaproducts.com.au...

  • Page 2: Table Of Contents

    HIPPER ARRANTY ERIOD HONDA ENGINE LIMITED WARRANTY ............................25 ......................................25 XCLUSIONS ....................................... 26 IMITATIONS .................................. 26 NGINE ARRANTY ERIOD COMMISSIONING CHECKLIST AND REGISTRATION ........................27 Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...

  • Page 3: What Can My Hansa Chipper Process

    What can my Hansa chipper process? Intended uses of the chipper The C27HS Hansa chipper is built to process organic material including wooden branches not exceeding 160 mm diameter. Do NOT use the chipper for any other purpose. Organic wastes include:...

  • Page 4: Safety

    Always wear safety glasses when operating the machinery Do NOT stand in front of the outlet chute Do NOT face the machinery in a place where the Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...

  • Page 5: Towing Safety

    A wingnut is located on the side of the upper deflector to lock it in place. Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...

  • Page 6: Feed Roller Control

    ✓ Check condition of air cleaner ✓ Refer to engine manual for more details Check Hydraulics: ✓ Check level of hydraulic fluid ✓ Check all hydraulic components for leaks Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...

  • Page 7: Safe Setup Procedures

    ✓ Check direction of the discharge chute ✓ Check guards are all in place and in good condition ✓ Check all labels are legible. Replace if necessary (contact Hansa for replacements) ✓ Refer to maintenance section for more details Safe setup procedures...
  • Page 8  They get very hard and springy when dried out  They are more awkward to handle  The knives dull much quicker Feed short, stubby pieces of wood into the chipper Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...

  • Page 9: Starting Procedure

    (“on” position) WARNING: Never run the starter motor for more than 5 seconds at a time. Allow to cool for 1 minute before attempting another start. Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...

  • Page 10: Shutdown Procedure

    Do not open the rotor housing cover until the engine and cutting disk have completely stopped and the rotor is disengaged. Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...

  • Page 11: Troubleshooting

    The feed roller is running too slow  Hydraulic pump belt loose/broken Tension/replace belt WARNING! Do NOT open the housing unless the engine and cutting rotor have completely stopped. Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...

  • Page 12: Maintenance & Service

     Blunt knives result in damage to the chipper How to re-sharpen the knives: If you don’t have a surface grinder or are unsure how to re-sharpen the knives, contact a professional saw doctor or Hansa to arrange re-sharpening. WARNING! Be careful when working around the sharp knives.
  • Page 13 Now tighten or loosen the two adjustment Top view: Knife and anvil set-up bolts. Tightening these bolts will cause the anvil mounting plate to slide further along the slotted Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...

  • Page 14: Anvil Adjustment

    If the other side of the anvil hasn’t been used yet: rotate the anvil 180 degrees and place it back on the feed roller housing wall. If both sides of the anvil are blunt: remove the anvil and replace it with a new one. Contact Hansa if a replacement anvil is required.

  • Page 15: Belt Tension

    The new belts will wear into the pulley. Recheck the belt tension after 10 hours of machine operation, and if Adjustment necessary, adjust them to the correct tension by nuts repeating this process. Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...

  • Page 16: Belt Replacement

    Note: Engine not shown in this view. Tensioner arm Ensure belts are properly tensioned (follow the ‘Adjusting belt tension’ process on page 13) before fastening the pulley guard back into place. Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...

  • Page 17: Hydraulic Pump Belt Adjustment

    (as per the image below). The lower two bolts are best accessed from beneath the machine. If the belt is damaged in any way, contact Hansa for a replacement. Greasing bearings & pivot points...

  • Page 18: Hydraulic System

    Fill the hydraulic oil tank up to the black indicator mark to the left of the hydraulic oil level indicator. The level should be checked with the engine off. For any repair in the hydraulic system, contact Hansa Products or seek advice from a competent service agent.

  • Page 19: Maintenance & Service Intervals

    Battery – replace • Drive belts – replace • Hydraulic pump belt – replace • Knives – replace • Anvil – replace • Hazard labels – replace • Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...

  • Page 20: Bolt Torque

    Single roller, spring mounted, 300 mm (12”) diameter Feed speed range 0-40 m/min (135 f/min), full reverse Discharge System Discharge height 2155 mm Degree of rotation 360° Transmission System Belt drive 3x B46 Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...

  • Page 21: Decals

    General machine safety and inlet chute safety Side of inlet chute Inlet chute safety Inside of inlet table Engine guard Belt hazard Left side of hydraulic tank Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...
  • Page 22 Rotor engagement control Belt guard next to engagement arm Weekly service checks Rotor cover back Stop procedure Feed roller cover Start procedure Feed roller cover Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...
  • Page 23 Outlet chute safety Outlet chute Service schedule Chassis base Petrol tank Petrol tank Hydraulic oil tank Hydraulic oil tank Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...
  • Page 24 Top face of feed roller cover Feed control bar Feed control bar Rotor cover safety Rotor cover Recommended oil fill level Aligned with ‘80°’ to the left of the fuel gauge Hansa C27 HS O&M Manual – OM-012 Revision C 19/12/2018 © Hansa Chippers 2018...

  • Page 25: Hansa Chipper Industrial Limited Warranty

    Any authorised HANSA dealer is further authorised to repair or replace any part which proves defective within the limits of this warranty at no charge to the owner, covering parts and labour. Consumables items such as but not limited to oils, grease, knives and belts shall be the responsibility of the owner.

  • Page 26: Limitations

    Equipment and accessories not of HANSA’s manufacture (such as engine, battery and tyres) are warranted only to the extent of the original manufacturer’s warranty and subject to their allowance to HANSA only if found to be defective by such manufacturer.

  • Page 27: Honda Engine Limited Warranty

    HONDA product in peak operating condition. The HONDA engine may be removed from the Hansa chipper by the OEM retailer before delivery to an authorized HONDA Engine or Power Equipment dealer for repair. The removal is not covered by the limited warranty.

  • Page 28: Limitations

    • Engines fitted to Hansa chippers sold outside New Zealand or Australia shall be covered for the periods below as part of Honda’s World Wide Warranty. Periods of warranty cover are the same as specified below. A copy of the HONDA International Warranty Agreement is available upon request to Honda Power Equipment.

  • Page 29: Commissioning Checklist And Registration

    It is the retailers’ responsibility to ensure that this chipper is correctly commissioned for use, and that the purchase is registered with Hansa Chippers so as to provide the owner with the full benefit of the warranty policy. Product registration must be completed online: www.hansachippers.com/registration...

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