Table of Contents
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All operators must fully read and understand
this operator's manual before using the chipper.
Keep this manual for future reference.
HANSA NEW ZEALAND
+64 7 849 4749
www.hansachippers.com
Operation, maintenance and safety manual
info@hansaproducts.co.nz
HANSA AUSTRALIA
1800 426 722
www.hansaproducts.com.au
info@hansaproducts.com.au
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Table of Contents
Related Manuals for Hansa C60RX
Summary of Contents for Hansa C60RX
- Page 1 Operation, maintenance and safety manual All operators must fully read and understand this operator’s manual before using the chipper. Keep this manual for future reference. HANSA NEW ZEALAND HANSA AUSTRALIA +64 7 849 4749 info@hansaproducts.co.nz 1800 426 722 info@hansaproducts.com.au www.hansachippers.com...
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Page 2: Table Of Contents
AINTENANCE SERVICE INTERVALS ..................................... 23 OLT TORQUE SPECIFICATIONS ..................................23 DECALS ....................................... 24 HANSA GLOBAL INDUSTRIAL LIMITED WARRANTY ........................28 COMMISSIONING CHECKLIST AND REGISTRATION ........................30 Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019... -
Page 3: What Can My Hansa Chipper Process
Intended uses of the chipper The C60RX Hansa chipper is built to process organic material including wooden branches not exceeding 254 mm in diameter. It is designed to be used on by commercial arborists, tree contractors and hire / rental companies. Do NOT use the chipper for any other purpose. -
Page 4: Safety
Always wear hearing protection when operating the machinery Discharge material Eye injury, minor cuts Always wear safety glasses when operating the machinery Do NOT stand in front of the outlet chute Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019... -
Page 5: Towing Safety
The tracks have a built-in braking system that is automatically applied when the joysticks are returned to their resting positions. Be careful not to release the joysticks too quickly as the brakes could destabilise the machine, especially on steep terrain Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019... -
Page 6: Winch Operation Safety
Expose the tracks to fuels or synthetic oils. If this does happen then they must immediately be cleaned Drive the chipper on steep routes. It is recommended that the C60RX should not be driven on slopes steeper than 15 degrees. The engine is not designed to operate at angles greater than 20 degrees for extended periods of time. Operators should take their time to become comfortable driving on steep terrain and learn what the machine is capable of. -
Page 7: Chipping Safety
If a replacement winch rope is required, the rope must be of equal or greater strength than what is specified (see the ‘Operation – Hydraulic Winch’ section of this manual). Contact Hansa for more information Chipping safety Checklist before operation Engine: ✓... -
Page 8: Safe Operating Procedure
(as per the diagram below). You may now safely clear the blockage. Remove the rotor pin, lower the feed roller, reposition the springs, then replace the guard Swing arm Rotor pin Turn off the engine whenever you leave the work area Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019... -
Page 9: Operation
It is recommended to keep a wooden stick handy, approx. 60 mm diameter x 1000 mm long for: • Pushing in short, brushy and very leafy materials • Keeping the inlet table clear Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019... -
Page 10: Outlet Chute Adjustment
AutoTrip setting down to 0 or up to 20. WARNING! Be careful using the machine with auto-feed disabled as the machine can be stalled easily. Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019... -
Page 11: Engine Led Panel
Note: You may only operate the winch while the feed roller is in the neutral position. Extend Retract winch winch Winch remote Remote Manual operation operation mode mode Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019... -
Page 12: Emergency Stop
Emergency stop The C60RX has two emergency stops on the top of the inlet chute. The emergency stop acts as an immediate kill switch to the engine. It does not immediately stop the rotor from spinning. The rotor will continue to spin for some time due to its rotational inertia. -
Page 13: Shutdown Procedure
Do not open the rotor housing cover until the engine and cutting disk have completely stopped and the rotor is disengaged. Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019... -
Page 14: Rubber Track Drive
Rubber track drive The C60RX rubber track drive is operated by a fully proportional control remote. The remote has two joysticks, one on the left and one on the right that control the left and right tracks respectively. With the engine throttle set to half-way, familiarise yourself with the sensitivity of the tracks by moving the joysticks slowly to begin with. -
Page 15: Troubleshooting
(green) Status LED (blue) Drive the C60RX to the desired position using the left and right track controls on the remote. For safety reasons, the feed roller is disabled while the tracks are active. To reactivate the feed roller, the remote must be disconnected from the machine. -
Page 16: Maintenance & Service
Blunt knives result in damage to the chipper How to re-sharpen the knives: If you don’t have a surface grinder or are unsure how to re-sharpen the knives, contact a professional saw doctor or Hansa to arrange re-sharpening. WARNING! Be careful when working around the sharp knives. - Page 17 Note: You do not need to sharpen your knives unless both sides of the reversible knives have been used. Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019...
- Page 18 WARNING! Every time the knife clamping bolts are torqued up to 190 Nm and loosened off again, the life of the bolts is reduced. The knife clamping bolts must be replaced at most after every six sharpens. Contact Hansa for replacement bolts (m16x50 countersunk bolts of grade 12.9 or higher).
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Page 19: Anvil Adjustment
Note: After using the machine for the first time, or after replacing the belts, it is recommended to check the tension again after the first 5 hours of operation, as the belt will stretch as it wears into the system. Check for deflection here Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019... -
Page 20: Belt Tension Adjustment
Worn cover on back of belt Sidewall belt wear To remove the belts, open the bonnet and fully disengage the belts. The C60RX requires three SPB1410 belts. Hydraulic pump belt adjustment The hydraulic pump is driven by a synchronous belt. The belt does not require any tension, however the belt should not have any slack either. -
Page 21: Greasing Bearings & Pivot Points
1. Two bearings on the rotor shaft, one under the engine cover and the other above the inlet opening 2. Two bearings on the feed wheel 3. Two bearings on either side of the feed wheel pivot Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019... -
Page 22: Hydraulic System
Fill the hydraulic oil tank up to the black indicator mark next to the hydraulic oil level indicator. The level should be checked with the engine off. For any repair in the hydraulic system, contact Hansa Products or seek advice from a competent service agent. Engine servicing For servicing of the engine, please refer to the engine manual. - Page 23 If it is set further away, then the sensor may not work properly and therefore the AFC will not work. Replacing rotor bearing on inlet chute side of rotor: It is recommended to have this bearing replaced by a specialist Hansa dealer. Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019...
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Page 24: Maintenance & Service Intervals
Battery – replace • Drive belts – replace • Hydraulic pump belt – replace • Knives – replace • Anvil – replace • Hazard labels – replace • Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019... -
Page 25: Bolt Torque
Feed speed range 0-40 m/min (135 f/min), full reverse Discharge System Discharge height 2100-2360 mm (adjustable) Degree of rotation 360° Transmission System Belt drive 3x SPB1410 Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019... -
Page 26: Decals
Side of inlet chute (both sides) Inlet chute safety Inside of inlet table Rotor engagement control Belt guard next to engagement arm Throttle control Below throttle lever Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019... - Page 27 Weekly service checks Rotor cover back Stop procedure Feed roller cover Start procedure Feed roller cover Outlet chute safety Outlet chute Service schedule Rotor cover back Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019...
- Page 28 Feed roller motor Feed roller motor safety (keep clear) Top face of feed roller cover Feed roller cover safety (Do not open) Top face of engine bonnet Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019...
- Page 29 Winch safety Winch boom (control panel side) Rotor cover safety Rotor cover Recommended oil fill level Aligned with ‘80°’ to the left of the fuel gauge Hansa C60 RX O&M Manual – OM-015 Revision E 23/10/2019 © Hansa Chippers 2019...
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Page 30: Hansa Global Industrial Limited Warranty
HANSA offers a special extended warranty period (“Extended Warranty”) to new HANSA products purchased from an authorised HANSA dealer. The Extended Warranty period is set out below. In order to take advantage of the Extended Warranty you must: 1. Register your HANSA product through the HANSA warranty registration process and identify your HANSA product by its machine serial number. - Page 31 General 1. Your rights: a. HANSA will recognise any implied rights and remedies that are available to you at law in the applicable territory and that cannot be excluded by HANSA. b. In New Zealand, Hansa Products Ltd will recognise your statutory rights under the Consumers Guarantee Act 1993 (provided that you are a consumer for the purposes of that Act).
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Page 32: Commissioning Checklist And Registration
Commissioning checklist and registration It is the retailers’ responsibility to ensure that this chipper is correctly commissioned for use, and that the purchase is registered with Hansa Chippers so as to provide the owner with the full benefit of the warranty policy.
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