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All operators must fully read and understand
this operator's manual before using the chipper.
Keep this manual for future reference.
HANSA NEW ZEALAND
+64 7 849 4749
www.hansachippers.com
Operation, maintenance and safety manual
info@hansaproducts.co.nz
HANSA AUSTRALIA
1800 426 722
www.hansaproducts.com.au
info@hansaproducts.com.au
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Table of Contents
Related Manuals for Hansa C40
Summary of Contents for Hansa C40
- Page 1 Operation, maintenance and safety manual All operators must fully read and understand this operator’s manual before using the chipper. Keep this manual for future reference. HANSA NEW ZEALAND HANSA AUSTRALIA +64 7 849 4749 info@hansaproducts.co.nz 1800 426 722 info@hansaproducts.com.au www.hansachippers.com...
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Page 2: Table Of Contents
OTOR BEARING REPLACEMENT ....................................17 RESSURE ..................................... 19 OLT TORQUE SPECIFICATIONS ..................................19 DECALS ....................................... 20 HANSA GLOBAL INDUSTRIAL LIMITED WARRANTY ........................24 COMMISSIONING CHECKLIST AND REGISTRATION ........................26 Hansa C40 O&M Manual – OM-013 Revision E 23/10/19 © Hansa Chippers 2019... -
Page 3: What Can My Hansa Chipper Process
Intended uses of the chipper The Hansa C40 chipper is built to process organic material including wooden branches not exceeding 178mm in diameter. It is designed to be used on by commercial arborists, tree contractors and hire / rental companies. Do NOT use the chipper for any other purpose. -
Page 4: Safety
Always wear safety glasses when operating the machinery Do NOT stand in front of the outlet chute Do NOT face the machinery in a place where the Hansa C40 O&M Manual – OM-013 Revision E 23/10/19 © Hansa Chippers 2019... -
Page 5: Towing Safety
Keeping the inlet table clear Outlet chute adjustment The C40 is fitted with a freely rotating outlet chute, allowing the operator to precisely control the direction of material discharge from the machine. The chute can easily be adjusted by undoing the clamping bolt, adjusting the outlet chute direction as needed, then doing the clamping bolt back up. -
Page 6: Feed Roller Control
Feed roller control Feed – Neutral – Reverse The C40 is equipped with a feed roller which facilitates the process of feeding material into the machine. The feed roller is controlled via the yellow control bar which surrounds the inlet table. The control bar has three settings:... -
Page 7: Hour Meter / Tachometer
✓ Check direction of the discharge chute ✓ Check guards are all in place and in good condition ✓ Check all labels are legible. Replace if necessary (contact Hansa for replacements) ✓ Refer to maintenance section for more details Safe setup procedures... -
Page 8: Safe Operating Procedures
Remove the rotor pin, lower Rotor pin the feed roller, reposition the springs, then replace the guard Turn off the engine whenever you leave the work area Hansa C40 O&M Manual – OM-013 Revision E 23/10/19 © Hansa Chippers 2019... -
Page 9: Starting Procedure
(located next to the control idle panel). Additionally, ensure the throttle control is set to idle. Hansa C40 O&M Manual – OM-013 Revision E 23/10/19 © Hansa Chippers 2019... -
Page 10: Shutdown Procedure
Shutdown procedure Throttle control idle To shut the machine down, move the throttle control lever to the idle position (far-right position). Hansa C40 O&M Manual – OM-013 Revision E 23/10/19 © Hansa Chippers 2019... -
Page 11: Troubleshooting
Turn the engine off, disconnect the spark plug wire and ensure rotor has completely stopped. Inspect and sharpen or replace knives and/or anvil as required. Ensure correct clearances between knives and anvil Hansa C40 O&M Manual – OM-013 Revision E 23/10/19 © Hansa Chippers 2019... -
Page 12: Maintenance & Service
Blunt knives result in damage to the chipper How to re-sharpen the knives: If you don’t have a surface grinder or are unsure how to re-sharpen the knives, contact a professional saw doctor or Hansa to arrange re-sharpening. WARNING! Be careful when working around the sharp knives. - Page 13 Note: You do not need to sharpen your knives unless both sides of the reversible knives have been used. Hansa C40 O&M Manual – OM-013 Revision E 23/10/19 © Hansa Chippers 2019...
- Page 14 WARNING! Every time the knife clamping bolts are torqued up to 190 Nm and loosened off again, the life of the bolts is reduced. The knife clamping bolts must be replaced at most after every six sharpens. Contact Hansa for replacement bolts (m16x50 countersunk bolts of grade 12.9 or higher).
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Page 15: Anvil Adjustment
If the other side of the anvil hasn’t been used yet: rotate the anvil 180 degrees and place it back on the feed roller housing wall. If both sides of the anvil are blunt: remove the anvil and replace it with a new one. Contact Hansa if a replacement anvil is required. -
Page 16: Belt Tension
Worn cover on back of belt Sidewall belt wear To remove the belts, open the bonnet and fully disengage the belts. The C40 requires three SPB1260 belts. Hansa C40 O&M Manual – OM-013 Revision E 23/10/19 © Hansa Chippers 2019... -
Page 17: Hydraulic Pump Belt Adjustment
(as per the image below). The lower two bolts are best accessed from beneath the machine. If the belt is damaged in any way, contact Hansa for a replacement. Greasing bearings & pivot points Points that need to be greased are as follows (as per the diagram on the following page): 1. -
Page 18: Hydraulic System
Fill the hydraulic oil tank so that the oil level is at the line indicated by the cold oil level label to the left of the oil level indicator. The level should be checked with the engine off while the oil is cold For any repair in the hydraulic system, contact Hansa Products or seek advice from a competent service agent. Engine servicing For servicing of the engine, please refer to the engine manual. -
Page 19: Rotor Bearing Replacement
If it is set further away, then the sensor may not work properly and therefore the AFC will not work. Replacing rotor bearing on inlet chute side of rotor: It is recommended to have this bearing replaced by a specialist Hansa dealer. Tyre Pressure The recommended tyre pressure is 65 Psi. - Page 20 Battery – replace • Drive belts – replace • Hydraulic pump belt – replace • Knives – replace • Anvil – replace • Hazard labels – replace • Hansa C40 O&M Manual – OM-013 Revision E 23/10/19 © Hansa Chippers 2019...
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Page 21: Bolt Torque
Single roller, spring mounted, 220 mm (8.7”) diameter Feed speed range 0-40 m/min (135 f/min), full reverse Discharge System Discharge height 2060-2200 mm (adjustable) Degree of rotation 360° Transmission System Belt drive 3x SPB1260 Hansa C40 O&M Manual – OM-013 Revision E 23/10/19 © Hansa Chippers 2019... -
Page 22: Decals
Side of inlet chute Inlet chute safety Inside of inlet table Rotor engagement control Belt guard next to engagement arm Throttle control Below throttle lever Weekly service checks Housing wall Hansa C40 O&M Manual – OM-013 Revision E 23/10/19 © Hansa Chippers 2019... - Page 23 Stop procedure Feed roller cover Start procedure Feed roller cover Outlet chute safety Outlet chute Service schedule Rotor cover back Fuel tank Fuel tank Hansa C40 O&M Manual – OM-013 Revision E 23/10/19 © Hansa Chippers 2019...
- Page 24 Feed roller motor safety Feed roller motor Feed roller motor safety (keep clear) Top face of feed roller cover Bonnet (Do not open) Top face of engine bonnet Hansa C40 O&M Manual – OM-013 Revision E 23/10/19 © Hansa Chippers 2019...
- Page 25 Feed control bar Feed control bar Rotor cover safety Rotor cover Recommended oil fill level Aligned with ‘80°’ to the left of the gauge Hansa C40 O&M Manual – OM-013 Revision E 23/10/19 © Hansa Chippers 2019...
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Page 26: Hansa Global Industrial Limited Warranty
HANSA offers a special extended warranty period (“Extended Warranty”) to new HANSA products purchased from an authorised HANSA dealer. The Extended Warranty period is set out below. In order to take advantage of the Extended Warranty you must: 1. Register your HANSA product through the HANSA warranty registration process and identify your HANSA product by its machine serial number. - Page 27 General 1. Your rights: a. HANSA will recognise any implied rights and remedies that are available to you at law in the applicable territory and that cannot be excluded by HANSA. b. In New Zealand, Hansa Products Ltd will recognise your statutory rights under the Consumers Guarantee Act 1993 (provided that you are a consumer for the purposes of that Act).
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Page 28: Commissioning Checklist And Registration
It is the retailers’ responsibility to ensure that this chipper is correctly commissioned for use, and that the purchase is registered with Hansa Chippers so as to provide the owner with the full benefit of the warranty policy. Product registration must be completed online: www.hansachippers.com/registration...