Contrec 515 BR03 Operation Manual
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Contrec 515 BR03 Operation Manual

Batch/ratio process controller for mass frequency flowmeters
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Model 515 Flow Computer
Operation Manual
BR03
Application
Batch/Ratio Process Controller
for
Mass Frequency Flowmeters
15 August 2021

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Summary of Contents for Contrec 515 BR03

  • Page 1 Model 515 Flow Computer Operation Manual BR03 Application Batch/Ratio Process Controller Mass Frequency Flowmeters 15 August 2021...
  • Page 2 Should any questions arise which cannot be answered specifically by this manual, they should be directed to Contrec Ltd for further detailed information and technical assistance. Contrec Ltd will not accept any liability for either direct or consequential damages resulting from the use or misapplication of the contents of this manual.
  • Page 3 Operating & Storage Temperature Operating: If a heater is being used, DO NOT isolate the instrument in temperatures below -20°C. Storage: DO NOT store the equipment below -20°C. 515 BR03 - 15 August 2021 515 BR03 - 15 August 2021...
  • Page 4 Instrument Disposal Contrec instrumentation should not be thrown into the general waste system. If within EU member states, this instrument should be disposed of according to the guidelines set by the WEEE (Waste Electrical and Electronic Equipment) directive 2012/19/EU.

  • Page 5: Table Of Contents

    Digital Output Connection Control Relays (Alarms) RC Network for Interference Suppression Communications COM-1 RS-232 Port COM-2 RS-485 Port Option COM-2 Ethernet Port Option Mains Connection Earthing and Shielding Disconnection Device Maintenance Instructions Battery Replacement 515 BR03 - 15 August 2021...
  • Page 6 Program Backup & Reports Backup via 500 Series Program Manager Printing Configuration Report Upload and Clone of Application Software Calibration Menu Tree Instrument Settings Units of Measurement Parameters Inputs Outputs Alarms Communications Time Settings and Data Logging 515 BR03 - 15 August 2021...
  • Page 7 Appendix A Glossary Glossary Appendix B Model Numbers Product Codes Custom Version Codes Application Information Code Appendix C Ethernet Port & Setup Ethernet Port Connecting 515 Ethernet to Networks/Routers Connecting DataMod via Ethernet Index 515 BR03 - 15 August 2021...
  • Page 8 515 BR03 - 15 August 2021...
  • Page 9 Batch Operation with Manual or Automatic Reset Batch Operation with Automatic Restart Calibration Menu Tree Sheet 1 Calibration Menu Tree Sheet 2 RS-232 Cable Connections to a Computer RS-485 Connections DataMod - Modbus Connection Settings 515 BR03 - 15 August 2021...
  • Page 10 515 BR03 - 15 August 2021...

  • Page 11: Introduction

    Pulse width and scaling of pulse output • 4-20 mA retransmission • Available protocols on communication ports including Printers, Modbus RTU and TCP/IP • Front panel adjustment of 8-24 V DC output voltage • Backlit display with LCD backup 515 BR03 - 15 August 2021...

  • Page 12: Overview

    Introduction Overview The 515 BR03 application is a batching ratio controller for delivery of preset quantities at preset ratios using mass frequency inputs. Batch control can operate in preset or on-off modes, while flow control can be set to various loop control modes.

  • Page 13: Main Menu Variables

    Totals are output as pulses and rates are output as 4-20 mA signals. One output is standard, a second output is available as an option. 515 BR03 - 15 August 2021...

  • Page 14: Relay Outputs

    The software is a Windows based program that is freely available from the download section of the Contrec website. The program can be used to create a custom version of an existing application to be saved for backup purposes and/or to generate a PDF of configuration report for record keeping.

  • Page 15: Approvals

    Properly shielded and grounded cables and connectors must be used in order to meet FCC emission limits. Contrec Ltd is not responsible for any radio or television interference caused by using other than recommended cables and connectors or by unauthorized changes or modifications to this equipment.
  • Page 16 Introduction 515 BR03 - 15 August 2021...

  • Page 17: Specifications Specification Table

    Data Bits BR2032 manufactured by Panasonic only - For non-conformal coated versions, type Protocols ASCII, Modbus RTU, Modbus TCP/IP BR2032 and CR2032 manufactured by (Ethernet Port), Printer Panasonic or Sony Battery Life 5 years (typical) 515 BR03 - 15 August 2021...
  • Page 18 Programmable: 10 , 20, 50, 100, 200 or 500ms 4-20 mA Output Supply 9 to 30 volts DC external Resolution 0.05% full scale Accuracy 0.05% full scale (20C) 0.1% (full temperature range, typical) Important: Specifications are subject to change without notice. 515 BR03 - 15 August 2021...

  • Page 19: Installation & Maintenance

    Rear Connectors Port 22 mm 25 mm 145 mm 138 mm Front Panel Mounting Clip Min. 189 mm 67 mm 70 mm 139 mm 147 mm Panel Cut-out Figure 2 500 Series Instrument Panel Mounting 515 BR03 - 15 August 2021...

  • Page 20: Electrical Connection

    Note: On these option cards the 6 way relay terminal block is ORANGE. Figure 4 shows the new option card with the RS-485 port (terminals 19-21). Figure 4 Rear Panel Connections - New RS-485 Version 515 BR03 - 15 August 2021...

  • Page 21: Terminal Designations

    E Mains ground Term 36 only available on AC power in 100- RC Relay common 3-4 N Mains neutral new style option card MAINS 240VAC A Mains active RS232 COM-1 port 9-pin serial port 515 BR03 - 15 August 2021...

  • Page 22: Terminal Wiring Insulation

    Electrical Code of Practice as dictated by the Authority Having Jurisdiction (AHJ). The terminal designations (L/N/E) are clearly indicated just above the mains input connector on the rear panel of the instrument. 515 BR03 - 15 August 2021...

  • Page 23: Inputs

    Shield Reed Relay Switch Frequency Input (FINPn) Signal Ground 18 Shield Coils - with 15mV minimum amplitude (typical) Frequency Input (FINPn) Signal Ground Shield Namur Proximity Switch Vo +8V DC Frequency Input (FINPn) Shield 515 BR03 - 15 August 2021...

  • Page 24: Logic Input Connection

    Figure 7 shows the connections for a 4-20 mA output. Output channel 1 uses terminals 27 (+) and 28 (-), output channel 2 uses terminals 29 (+) and 30 (-). Maximum Load Resistance = (Supply-9) / 0.02 ohms 515 BR03 - 15 August 2021...

  • Page 25: Digital Output Connection

    27 (+) and 28 (-). Output channel 2 uses terminals 29 (+) and 30 (-). Vo +8...24V DC External Load Resistor 10K Logic Input Open Pulse Output Collector (OUTn) Output DC Ground Shield Figure 8 Output Pulse Connection Diagram 515 BR03 - 15 August 2021...

  • Page 26: Control Relays (Alarms)

    Note: Solid state relays (SSR) use AC voltage only. Relay 1 RC Relay 1-2 Common Control Supply Relay 2 Control Relay 3 Alarm/Load Relay 4 Alarm/Load Supply Relay 3-4 Common Figure 9 Relay Connection Diagram 515 BR03 - 15 August 2021...

  • Page 27: Rc Network For Interference Suppression

    The basic principle of the operation is that the capacitor prevents a series of sparks arcing across the contact as the contact breaks. The series resistor limits the current through the contact when the contact first makes. 515 BR03 - 15 August 2021...

  • Page 28: Communications

    Figure 10 shows the connection of several instruments to a computer using the RS-485 port. Twisted Pair Host Computer Load 120 ohms Comms 19 20 21 19 20 21 Instrument Instrument Figure 10 RS-485 Interface Connections 515 BR03 - 15 August 2021...

  • Page 29: Com-2 Ethernet Port Option

    If mounted in an ExD enclosure, before proceeding, refer to the ExD manual for further information. This work may need to be scheduled and carried out in accordance with the local electrical Code of Practice. 515 BR03 - 15 August 2021...

  • Page 30: Battery Replacement

    2. Conformal coated “C” version - Type BR2032, manufacturer Panasonic ONLY. 3. Non Conformally coated versions :- BR2032, CR2032, Sony or Panasonic ONLY. *Issue 7 option card can be identified with 6 way (31-36) ORANGE relay connector. 515 BR03 - 15 August 2021...

  • Page 31: Operation

    Flow control values • Instrument settings For each total, there is an associated rate as follows: Total Rate Net Mass Net Flowrate Main Line Mass Main Line Flowrate Process Line Mass Process Line Flowrate 515 BR03 - 15 August 2021...

  • Page 32: Default Variable

    Continue to BATCH BATCH hold for two seconds to enter edit mode for the preset if access is authorised. Pressing the key briefly displays the accumulated total. BATCH 515 BR03 - 15 August 2021...

  • Page 33: Main Menu Items

    MODEL INFO Menu information as described in Model Information on page 26. CAL MENU Only shown in Detail Hold the key to enter Calibration View Menu mode as described in Calibration View Mode page 40. 515 BR03 - 15 August 2021...

  • Page 34: Detail And Basic Menu

    The 500 Series Program Manager (500-PM) is Windows based configuration and resource tool for the 500 Series and is freely available from the www.contrec.co.uk website. To switch between the Detail and Basic menu, while in the main menu, press and hold the keys together for 5 seconds.

  • Page 35: Setting The Flow Control Setpoints

    The instrument displays the most recent log record first. The log record number and corresponding delivery number are shown, for example LR-001 and DEL 1236. 1236 LR-001 3. Use the keys to scroll to the delivery number or log record of interest. 515 BR03 - 15 August 2021...

  • Page 36: Model Information

    ABC123 left. Both items are entered when the instrument application software is initially loaded. If the unit tag is not used the default tag, , will be used. UNIT 515 BR03 - 15 August 2021...

  • Page 37: Flow Control Modes

    Blend-2 mode (for blending point after main flowmeter) In all of these modes, except Blend-2, the Net flow is the combination of the Main and Process flows. In Blend-2 the Main flow equals the Net flow. 515 BR03 - 15 August 2021...
  • Page 38 For details on this method see below: ”Tuning the Control Loop”. Proportional The control and tuning of the process line in Flowmeter Control Valve Process Flow this mode is independent of the main flow. 515 BR03 - 15 August 2021...
  • Page 39 Main Flow The desired process flow is determined as a ratio of the main (net) flow (0 to 80% Main range). i.e. Flowmeter Process Flow Process Proportional  -------------- flow Ratio% Flowmeter Control Valve flow 515 BR03 - 15 August 2021...

  • Page 40: Tuning The Control Loop

    As the idle position for any On-Off control valve in a batching system is “closed”, a special option in the Batch Mode parameter, RELEASE, allows the valve to be opened from within calibration. For more information, refer Release Mode on page 32. 515 BR03 - 15 August 2021...

  • Page 41: Batch Operation Modes

    A slow flow start feature is available for smoother batching. The automatic overrun compensation feature can be used to improve accuracy and repeatability. An auto-restart feature for automated repeat batches is also available in preset mode. 515 BR03 - 15 August 2021...

  • Page 42: On-Off Mode

    If calibration is exited while in RELEASE mode the On-Off valve will close and the batch mode will default to PRESET mode. 515 BR03 - 15 August 2021...

  • Page 43: Batch Operation

    A digital output can be programmed as a batching Relay 1 Frequency Input 2 pump control signal if required. Main Flow Main Flow Flow Control Flowmeters Valves Process Flow Bleed Flow Proportional Control Valve 515 BR03 - 15 August 2021...

  • Page 44: Safety And Security

    STOP When the process is in pause mode, the RUN led will flash to prompt the operator to continue or abort the batch. 515 BR03 - 15 August 2021...

  • Page 45: Resetting A Batch

    The Remote Stop input can also be used to reset the batch total by holding the logic input low for 2 seconds if the batch is already complete. For connection details, refer to Logic Input Connection on page 14. 515 BR03 - 15 August 2021...

  • Page 46: Batch Flow Errors

    In each of the above modes and configurations the parameters can be programmed to determine the behaviour and timing of relays and output signals. The following figures provide examples of some batch operations. Refer to Instrument Settings on page 46 for more details. 515 BR03 - 15 August 2021...

  • Page 47: Batch Operation With Manual Or Automatic Reset

    Batch End of Batch Pump Control Analog “Hold Output” Control Disabled Output Prestop Qty Analog “Hold Output” Control Enabled Output Hold Output Time Prestop Qty Figure 11 Batch Operation with Manual or Automatic Reset 515 BR03 - 15 August 2021...

  • Page 48: Batch Operation With Automatic Restart

    End of Time Batch End of Batch Pump Control Analog “Hold Output” Control Disabled Output Prestop Qty Analog “Hold Output” Control Enabled Output Hold Output Time Prestop Qty Figure 12 Batch Operation with Automatic Restart 515 BR03 - 15 August 2021...

  • Page 49: Instrument Calibration

    “programmable” parameters, but the correct password must be entered to change the password-protected parameters. Likewise, the CAL switch (Logic Input 4) must be used to enter Calibration Set mode to change the CAL switch protected parameters. 515 BR03 - 15 August 2021...

  • Page 50: Calibration View Mode

    To select the next digit, press 6. Press or use the CAL switch on Logic Input 4 (if “Cal switch protected” items exist) to accept the password and proceed. 7. Proceed and observe the access confirmations. 515 BR03 - 15 August 2021...
  • Page 51 “Cal switch protected” items exist, the CAL switch can be closed for two seconds. The instrument makes two beeps and cancels the Cal and Set indicators. Alarm 515 BR03 - 15 August 2021...

  • Page 52: Changing The Instrument Settings

    The calibration of some parameters is based on the units that are defined for the relevant variables. These units of measurement can been viewed in the UNITS menu in the Instrument Settings section below. 515 BR03 - 15 August 2021...

  • Page 53: Program Backup & Reports

    The 500-LT (PM Lite) program is a Windows based computer program which can be downloaded for free from the Contrec www.contrec.co.uk website and is part of the package when the Contrec 500 Series Program Manager is installed. The 500-LT provides the option to ‘Upload Application’...

  • Page 54: Calibration Menu Tree

    DEVIAT AUTO COMP value No-SET BATCH SET-nn BATCH DIRECT ACCES RELEASE Flow Setpoint Flow Setpoint FLOW value FLOW value DEVIAT value DEVIAT PRESET BATCH value O-RUN COMP Figure 13 Calibration Menu Tree Sheet 1 515 BR03 - 15 August 2021...
  • Page 55 I/O assignment position to move to the next I/O assignment in the submenu (eg pressing on ALRM1 will move you to ALRM2 if it exists) Figure 14 Calibration Menu Tree Sheet 2 515 BR03 - 15 August 2021...

  • Page 56: Instrument Settings

    YES, then press the key. The instrument makes three beeps to confirm the reset command. The message -RESET- PLEASE WAIT will be displayed as the instrument exits calibration mode and completes a full re-boot sequence. 515 BR03 - 15 August 2021...

  • Page 57: Parameters

    Enter the value as a percentage. While the main menu Deviation (error) is within the deadband, the process control signal will remain steady (i.e. the error is treated as zero in the algorithm). 515 BR03 - 15 August 2021...
  • Page 58 The batch limit determines the maximum batch preset value that can be entered. If a value of zero is entered for this parameter then no limit is applied. Enter the value in the engineering units of the batch preset. 515 BR03 - 15 August 2021...
  • Page 59 The automatic reset feature allows the previous batch total to be reset automatically when a new batch is started with the RUN key. Press to select ENABLE or DISABLE. 515 BR03 - 15 August 2021...
  • Page 60 P-FLOW Preset Loop/Process flowrate setpoint. This setpoint is only available for LOOP control and TUNE modes. The value of the setpoint must not be greater than the process flow range (P-FLOW RANGE). 515 BR03 - 15 August 2021...

  • Page 61: Inputs

    Note: When the debounce circuit is enabled, the maximum input frequency for large amplitude signals is limited to approximately 500 Hz. For low amplitude signals, the maximum frequency can be approximately 200 Hz. Press to select ENABLE or DISABLE. 515 BR03 - 15 August 2021...
  • Page 62 The input filter range is from 0 to 99. A setting of 0 (zero) means that there is no filtering. CORR FINP1 If the input sensor has non-linear characteristics, select NON-LINEAR FINP2 to apply correction factors to the input signal. to select LINEAR or NON-LINEAR. 515 BR03 - 15 August 2021...
  • Page 63 This parameter is available for viewing and editing only when the FINP2 correction type is set to Non-linear. Enter the number of non-linearity correction points. Press to select a number between 1 and 10 for the number of correction points. 515 BR03 - 15 August 2021...

  • Page 64: Outputs

    ALARMS COMMS TM/LOG SETUP TEST END Note: In the factory default version of this application output channel 1 ( ) is dedicated OUT1 as the 4-20mA Process Control signal. Output channel 2 can be freely configured. 515 BR03 - 15 August 2021...
  • Page 65 (pulse output) type. Pulse output is usually used to drive remote counters. Set the pulse width (in milliseconds) as required by the remote counter. Press to set to: 10, 20, 50, 100, 200 or 500 ms. 515 BR03 - 15 August 2021...
  • Page 66 “keep up” with the rate of total counts. You can use the output pulse factor to ensure that this maximum is not reached. The maximum pulse output frequency is determined by: 1000 ------------------------------------------------------- -Hz    2 pulse width in ms 515 BR03 - 15 August 2021...

  • Page 67: Alarms

    Select a rate variable to assign to the alarm relay. Note: If the alarm type is set to “equipment alarm”, this relay assignment setting is ignored. Press to select the variable that is required as an alarm. 515 BR03 - 15 August 2021...
  • Page 68 The alarm will reactivate only when the value again rises above 200. DELAY ALRM n The Alarm Delay is programmed in seconds and can be used to eliminate undesired alarm activation during start-up or shutdown operation. 515 BR03 - 15 August 2021...

  • Page 69: Communications

    The stop bit setting of the instrument must match the stop bit setting of the communication device that the instrument is connected to. Press to select 1 or 2 stop bits. 515 BR03 - 15 August 2021...

  • Page 70: Time Settings And Data Logging

    In this case, you should set the current time and date so that the instrument continues to log data at the correct times. 515 BR03 - 15 August 2021...
  • Page 71 The Printer Protocol Report Type determines the nature of the printout from the REPORT PRINT - HOLD.SET prompt in the main menu. The following report types available in this instrument are: • REP-10 Preset number of latest logs Press to select Report Type. 515 BR03 - 15 August 2021...

  • Page 72: General Setup Parameters

    Press to select the default variable display. SUPPLY VOLT The instrument provides a power-limited supply for external transducers. Press to set the transducer supply voltage between 8 and 24 volts DC as required. 515 BR03 - 15 August 2021...
  • Page 73 Note: The user-defined tags can be entered into the instrument only by the manufacturer or the distributor. Press to select the Display Tags option as follows: • DEFAULT - the instrument displays the default (English) tags • USER - the instrument displays the user-defined tags. 515 BR03 - 15 August 2021...

  • Page 74: Test Menu

    You can view the state of the logic inputs. If the input is an open contact or inactive it will display HI. If the input is a closed contact or active it will display LO. 515 BR03 - 15 August 2021...

  • Page 75: System Messages

    The manufacturer or distributor can enter user-defined text for the messages. This user-defined text is displayed, instead of the default (English) messages, when the Display Tags option in the Setup menu is set to USER. 515 BR03 - 15 August 2021...

  • Page 76: Error Messages

    The system displays warning messages as described in the following table: Warning Messages Description Value Has Been Set to You have entered an invalid value for a parameter. Therefore, the Default instrument has set the default value. 515 BR03 - 15 August 2021...

  • Page 77: Prompt Messages

    You have exceeded the preset limit. The instrument will set the Max Set maximum allowed value. Prompt Messages The system displays prompt messages as described in the following table: Prompt Messages Description Connect Permissive Connect permissive to proceed with batching. 515 BR03 - 15 August 2021...
  • Page 78 Instrument Calibration 515 BR03 - 15 August 2021...

  • Page 79: Communications

    Common Optional Optional DB25 Figure 15 RS-232 Cable Connections to a Computer Note: The instrument requires a cable with straight-through connections. Do not use a null modem cable for RS-232 connection to a computer. 515 BR03 - 15 August 2021...

  • Page 80: Protocols

    Note: The Printer Protocol is only available if the option with Real Time Clock is installed. Also a protocol cannot be assigned to more than one port at a time as described in Communications on page 59. 515 BR03 - 15 August 2021...

  • Page 81: Simple Ascii Protocol

    • ASCII - In this ASCII protocol each command and response is a string of ASCII characters. This proprietary protocol is developed by Contrec to allow for simple information interchange. The main advantages of this mode are that it allows extended time intervals to occur between characters without causing a timeout error and that messages can be sent and monitored easily with a simple ASCII terminal.

  • Page 82: Instrument Responses

    Instrument Responses The instrument response time to any enquiry is not more than 300 ms. The responses from the instrument are in the following format: HEADER DATA DATA DATA 515 BR03 - 15 August 2021...
  • Page 83 The following request is for the only instrument that is connected to the communication port to return the values of all main menu variables. : A 0 0 1 : R V A ? 515 BR03 - 15 August 2021...
  • Page 84 Return the number of log records (non- timebased logging) Log Response Example The following message asks the instrument with address 001 to return the number of logs that the instrument stores: : A 0 0 1 : R L R ? 515 BR03 - 15 August 2021...
  • Page 85 “Model Info” menu. Instrument Information Response Example The following message asks the instrument with address 001 to return the general information about the instrument: : A 0 0 1 : R I G ? 515 BR03 - 15 August 2021...

  • Page 86: Corrupted Or Invalid Requests

    For example, if the instrument received the following request variables message :A001:RVT? it will return only the header because there is no T option for the ‘Variables Request’ message. 515 BR03 - 15 August 2021...

  • Page 87: Modbus Rtu Protocol

    The address of the instrument is programmable in the range from 1 to 247. Some addresses are reserved according to PI-MBUS-300 and have a special meaning: • 0 = Broadcast, no response required from slave devices • 248 to 255 Reserved 515 BR03 - 15 August 2021...
  • Page 88 Slave device busy The slave is engaged in processing a long duration program command. The master should re-transmit the message later when the slave is free. 515 BR03 - 15 August 2021...

  • Page 89: List Of Data Registers

    (register X) 3rd byte low byte (register X+1) 4th byte high byte (register X+1) This means that two data registers must be read or written to obtain, or preset, one data value. 515 BR03 - 15 August 2021...
  • Page 90 02 - clear accumulated totals 03 - clear non-accumulated totals Note: the Clear Data command is not executed (and register 39 is set to non-zero value) when the controller has a transaction in progress. Reserved 515 BR03 - 15 August 2021...
  • Page 91 0 = Reset 1 = Maintenance 2 = Completed 3 = Waiting to restart 4 = Paused 5 = Waiting for timeout 6 = Running (Slow Start) 7 = Running (Prestop) 8 = Running (Full Flow) 515 BR03 - 15 August 2021...
  • Page 92 Raw analog input data. 4-20mA inputs are read in Amperes. Analog Inp.2 0-5V or 1-5V inputs are read in Volts Analog Inp.3 RTD inputs are read in degrees Kelvin. Analog Inp.4 Unused inputs are configured as 4-20mA. 515 BR03 - 15 August 2021...
  • Page 93 Modbus Accessible Parameters on page 50. Register Name Comments Read Only or Type Read/Write Preset Control Output Setpoint Preset Flowrate Setpoint Preset Ratio Setpoint Batch Preset Value Batch Overrun Compensation Value 61 to 99 Reserved 515 BR03 - 15 August 2021...

  • Page 94: Printer Protocol

    A customized printout can be provided which can have up to 6 header lines and 6 footer lines. It is also possible to exclude some main menu items on the printout. If any customizing of the printout is required discuss this with the distributor. 515 BR03 - 15 August 2021...

  • Page 95: Types Of Printouts

    Logs are cleared in the TM/LOG menu. If a second print or docket of the same delivery is generated, the words “(DUPLICATE DOCKET)” are included at the top of the printout. i.e. (DUPLICATE DOCKET) #### DELIVERY No. 000256 515 BR03 - 15 August 2021...
  • Page 96 SET key for two seconds will initiate the printout. Any of the Log Reports will have the following format: Custom Header Lines Title of Report <internally set, indicates report type> Current Date & Time Instrument Serial No. & Tag -------------------------------------------- <separation line> 515 BR03 - 15 August 2021...
  • Page 97 ID information and a “Data Not Available” message. Custom Header Lines Title of Report Current Date & Time Instrument Serial No. & Tag Data Not Available Custom Footer Lines -------------------------------------------- <separation line> 515 BR03 - 15 August 2021...

  • Page 98: Printer Data Control

    When a communications timeout error has been activated the message COMMS TIMEOUT will be scrolled once, the request to print will be cleared and the instrument will return to its normal mode. 515 BR03 - 15 August 2021...

  • Page 99: Glossary

    The 500 Series Program Manager (500-PM software) is a Windows based Software program that is freely available from the download section of the Contrec website. The program is a comprehensive configuration tool and resource centre that can be used to tailor an instrument to suit specific application needs including program settings, units of measurement, custom tags/text, access levels and more.
  • Page 100 515 BR03 - 15 August 2021...

  • Page 101: Appendix B Model Numbers

    Note: The first character represents the CPU installed (factory use only). The remaining 6 characters only MODEL represent hardware that affects the operation. Note: Example full product part number is 515.111USC-BR03 (this is the number used for placing orders). 515 BR03 - 15 August 2021...

  • Page 102: Custom Version Codes

    Assignment type F-tP-- BT01 INPUT Application number The Application Information code is returned as part of a General Instrument request (as described in Instrument Information Request on page 75). 515 BR03 - 15 August 2021...
  • Page 103 For example, is an instrument with FINP1 (frequency input 1) assigned to a flow input, AINP1 assigned to a temperature input and AINP2 assigned as a pressure input. The other inputs are not used. 515 BR03 - 15 August 2021...

  • Page 104: Appendix C Ethernet Port & Setup

    (providing there are addresses available). If your network cannot locate the instrument you may need to run the ‘Digi Discovery’ tool (Contrec guide available on request) or enter the Ethernet module’s MAC address within your router settings. If required, the instrument can also be set to a static IP address, however it is strongly advised that only IT competent persons access and edit site network and 515 Ethernet settings.

  • Page 105: Connecting Datamod Via Ethernet

    Ensure all other settings are correct as per the Datamod User Guide and the 515 Ethernet Guide - Establishing a Connection to Datamod. Both of these documents are available from Contrec on request. Figure 17 DataMod - Modbus Connection Settings 515 BR03 - 15 August 2021...
  • Page 106 515 BR03 - 15 August 2021...

  • Page 107: Index

    COM-2 RS-485 errors common preset values operations communication print connections reset protocols start communications 3, 69 stop menu batch control connecting permissive BATCH key batch limit batch modes batch preset common values batch processes 515 BR03 - 15 August 2021...
  • Page 108 19, 70 logged data exception codes viewing Exception Status logic input connection logic input control features flash driver port assignment main menu format, date basic and detailed frequency input connection main menu items mains connections 515 BR03 - 15 August 2021...
  • Page 109 4-20mA product number codes digital Program Manager pulse factor programmable parameter outputs menu prompts 515 BR03 - 15 August 2021...
  • Page 110 SET key setpoint, alarm settings instrument setup menu shielding snubber software configuration tool specifications standards starting a batch status LEDs stop bits STOP key stopping a batch suppression, interference system errors messages prompts warnings 515 BR03 - 15 August 2021...

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