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Climax CM6200 Operating Manual

Circular milling machine
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CM6200
CIRCULAR MILLING MACHINE
CM6200 OPERATING MANUAL
ORIGINAL INSTRUCTIONS
P/N 63674
May 2021
Revision 9

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Summary of Contents for Climax CM6200

  • Page 1 CM6200 CIRCULAR MILLING MACHINE CM6200 OPERATING MANUAL ORIGINAL INSTRUCTIONS P/N 63674 May 2021 Revision 9...
  • Page 3 CLIMAX. CLIMAX hereby grants permission to download a single copy of this manual and of any revision hereto onto an electronic storage medium to be viewed and to print one copy of this manual or any revision hereto, pro-...
  • Page 4 CLIMAX GLOBAL LOCATIONS Page B CM6200 Operating Manual...
  • Page 5 CE DOCUMENTATION P/N 63674, Rev. 9 Page C...
  • Page 6 Standard No. EN 3744 & EN 11201 The Declared Sound Power Level is: 74.4 The Declared Operator Sound Pressure Level is: 65.2 The Declared Bystander Sound Pressure Level is: 65.3 Page D CM6200 Operating Manual...
  • Page 7 CLIMAX will, at its option, either repair or replace the defective part and/ or correct any defect in the labor performed, both at no charge, and return the part or repaired machine shipping prepaid.
  • Page 8 This page intentionally left blank Page F CM6200 Operating Manual...

  • Page 9: Table Of Contents

    3.5.1 Overview of CM6200 circular milling machine setup ....... 26 3.5.2...
  • Page 10 ............82 INGLE POINT OPTION Page ii CM6200 Operating Manual...
  • Page 11 TABLE OF CONTENTS (CONTINUED) HAPTER ECTION 4.5.1 Configuring the rotary union for ID or OD mount ....... . . 84 4.5.2 Replacing the milling assembly.
  • Page 12 MR-J4 SERVO AMPLIFIER MANUAL ....... 179 Page iv CM6200 Operating Manual...
  • Page 13 3-30 Vertical CM6200 on blocks with straps re-attached ....... . .
  • Page 14 4-11 CM6200 control pendant ........
  • Page 15 A-16 Grinding attachment w/tool head assembly (P/N 63239) ....... . . 135 A-17 Grinder for SP CM6200 with gear reducer assembly (P/N 63240) ......136 A-18 Grinder for SP pneumatic (P/N 62537) .
  • Page 16 B-16 MR-J4 schematic sheet 3 (P/N C00526)..........175 Page viii CM6200 Operating Manual...
  • Page 17 3-10 Vertical CM6200 identification........
  • Page 18 This page intentionally left blank Page x CM6200 Operating Manual...

  • Page 19: Introduction

    The first page of each chapter includes a summary of the chapter contents to help you locate specific information. The appendices contain supplemental product information to aid in setup, operation, and maintenance tasks. Read this entire manual to familiarize yourself with the CM6200 before attempting to set it up or operate it. AFETY ALERTS Pay careful attention to the safety alerts printed throughout this manual.

  • Page 20: General Safety Precautions

    ENERAL SAFETY PRECAUTIONS CLIMAX leads the way in promoting the safe use of portable machine tools. Safety is a joint effort. You, the end user, must do your part by being aware of your work environment and closely following the operating procedures and safety pre- cautions contained in this manual, as well as your employer’s safety guidelines.

  • Page 21: Machine - Specific Safety Precautions

    Machine-specific safety precautions injuries. Except for stationary operating controls, avoid contact with mov- ing parts by hands or tools during machine operation. Remove gloves and secure hair, clothing, jewelry, and pocket items to prevent them from becoming entangled in moving parts. Sharp edges –...

  • Page 22: Risk Assessment And Hazard Mitigation

    Due to the unique nature of portable machining applications, identifying one or more hazards that must be addressed is typical. When performing the on-site risk assessment, it is important to consider the Porta- ble Machine Tool and the workpiece as a whole. Page 4 CM6200 Operating Manual...

  • Page 23: Risk Assessment Checklist

    Risk assessment checklist ISK ASSESSMENT CHECKLIST The following checklist is not intended to be an all inclusive list of things to watch out for when setting up and operating this Portable Machine Tool. However, these checklists are typical of the types of risks the assembler and operator should con- sider.

  • Page 24: Label Identification

    ABEL IDENTIFICATION P/N 27462 P/N 29152 Single point Mass plate machine warn- ing label P/N 29154 CLIMAX serial number, year and model number plate P/N 35772 P/N 35828 Ball valve direc- Serial year tion label model plate P/N 46286 P/N 46902...
  • Page 25 P/N 62884 Flange facer impact hazard danger label P/N 64156 Counter- weight and arm position label P/N 69422 Info and serial number tag P/N 84019 CLIMAX logo label P/N 63674, Rev. 9 Page 7...
  • Page 26 P/N 82163 Warning Warning label: label: body hand crush crush P/N 82172 OD mount guard placement label danger label P/N 82195 Lockout/electrical warning label For identification of location placement, see the exploded views in Appendix A. Page 8 CM6200 Operating Manual...

  • Page 27: Items Required But Not Supplied

    Items required but not supplied TEMS REQUIRED BUT NOT SUPPLIED • Torque wrench • Level • Dial indicator • Support blocks • Scab plates (steel plates that are bolted, clamped, or welded to the flange or web of a workpiece to mount or secure the attachment of a machine tool to the workpiece) P/N 63674, Rev.
  • Page 28 Items required but not supplied This page intentionally left blank Page 10 CM6200 Operating Manual...

  • Page 29: Overview

    An adjustable machining arm and counterweight arm are mounted on the table to provide precise machining in any orientation. A milling head is mounted on a radial slide. The CM6200 mounts to the workpiece by either an ID or OD mount system.

  • Page 30: Features

    2.1.2 Available machine options The CM6200 is configurable for many specific machining needs. The following are available options: ID mount – This machine can be mounted on the inside of the workpiece using chucking bolts on the inner surface.

  • Page 31: Rotary Table Speeds Using Hydraulic Motors When Single-Point Machining

    Features and options option is compatible with all options. Contact CLIMAX for more information on these functions and options, or if a spe- cific machine application requires additional options or accessories. 2.1.3 Rotary table speeds using hydraulic motors when single-point machin- Table 2-1 shows the effective maximum rotary speeds for each available hydraulic motor when single-point machining (that is, flange facing).

  • Page 32: Machine Components

    IGURE MOUNT COMPONENTS 2-2. ID ABLE MOUNT IDENTIFICATION Number Component Machining arm Hose tower Encoder guard Counterweight assembly Adjustable chuck assembly Hoist rings Drag brake Milling head Axial travel brake Radial travel brake Hoist rings Page 14 CM6200 Operating Manual...
  • Page 33 Machine components PORT A PORT B PORT A PORT B 2-2. R IGURE OTATION DIRECTION FOR HYDRAULIC MOTOR ROTATION TABLE AND MILLING HEAD P/N 63674, Rev. 9 Page 15...
  • Page 34 ADJUSTABLE CHUCK ASSEMBLY MACHINING ARM HOIST RINGS SAFETY SHIELD COUNTERWEIGHT MILLING HEAD ASSEMBLY CENTERING PLATE LEVELING PLATE 200 CIRCULAR MILL OD MOUNT CM6200 OD MOUNT MILLING 2-3. OD IGURE MOUNT COMPONENTS 2-3. OD ABLE MOUNT COMPONENT IDENTIFICATION Number Component Adjustable chuck assembly...

  • Page 35: Machine Envelope And Operating Dimensions

    Machine envelope and operating dimensions ACHINE ENVELOPE AND OPERATING DIMENSIONS 200.25 [5087 mm] MAXIMUM SWING CLEARANCE 73.5 [1867 mm] MINIMUM MILLING DIAMETER 135.6 (CENTER OF MILL) [3444 mm] MINIMUM SWING CLEARANCE 189.0 [4800 mm] MAXIMUM MILLING DIAMETER (CENTER OF MILL) 177.2 [4500 mm] MAXIMUM CHUCKING DIAMETER...
  • Page 36 MINIMUM MACHINING DIAMETER 42.4 [48.3 mm] [1077 mm] 5.0 [127 mm] 2.2 [120 mm] 10.0 [254 mm] CLEARANCE W/ TOOLHEAD FULLY RETRACTED 210.4 [5344 mm] MAX 145.5 [3696 mm] MIN 2-5. OD IGURE MOUNT MACHINE DIMENSIONS Page 18 CM6200 Operating Manual...

  • Page 37: Specifications

    Specifications PECIFICATIONS 2.4.1 Weight specifications 2-4. S ABLE UBASSEMBLY WEIGHTS Subassembly Part Number Weight Rotary table: 62028 3,493 lb (1584 kg) Machining arm: 72676 1,310 lb (594 kg) Counterweight arm: 62031 1,590 lb (721 kg) 12" ID mount leg section: 62038 70.5 lb (32 kg) 17.5"...
  • Page 38 Specifications 2-6. H IGURE YDRAULIC MOTOR SPECIFICATIONS For temperature ranges of operating conditions, refer to the HPU manual. Page 20 CM6200 Operating Manual...

  • Page 39: Setup

    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -50 NSTALLING CABLES This chapter covers information about how to set up the CM6200 machine for inner diameter (ID), outer diameter (OD), inverted mounting, face mounting, and counterweight mounting.

  • Page 40: Preparing The Machine For Use

    Contact CLIMAX immediately to report damaged or missing components. REPARING THE MACHINE FOR USE 3.2.1 Pre-setup check The CM6200 can be set up and mounted in many ways. Before setting up the mill, check the following: • The machine assemblies are positioned correctly.
  • Page 41 The CM6200 has lifting points for individual sub-assemblies and for the completely assembled machine. The lifting points are labeled with the label shown in Figure 3-1.
  • Page 42 Note that only two of these holes are necessary for lifting the machine with lifting eyes installed. The holes are spaced apart to clear the mounting legs. The lifting assembly should be torqued to 230 ft-lbs (310 Nm). Page 24 CM6200 Operating Manual...

  • Page 43: Installation Hazards

    Installation hazards NSTALLATION HAZARDS The installation stage can be dangerous, as it relies on the operator and other per- sonnel following the recommended safety precautions. Consider the following warnings carefully before undertaking the assembly process. WARNING Swinging or falling machinery could seriously injure or be fatal to personnel who are near the machine.

  • Page 44: Installing Machine On Workpiece

    Inspect and perform necessary maintenance on the machine before mounting on a workpiece. The following steps are an overview of the processes involved with setting up the CM6200 in the ID mounting configuration. The OD mount setup is listed in Section 3.5.3 on page 33.
  • Page 45 EG MEASUREMENT chuck leg setup. NOTICE If mounting the CM6200 in the vertical position, then the machining arm and counterweight should be attached to the rotary table (step 5) before mounting the machine to the workpiece (step 8).This will reduce the possibility of an unintentional rotational shift during the installation process.
  • Page 46 ETUP FINGER Horizontal to vertical lifting When lifting the CM6200 from horizontal to vertical position, make sure that the load tested lifting assembly (Figure 3-9) is correctly installed on the machine, as described in Section 3.8.3 on page 41 and Section 3.8.4 on page 42.

  • Page 47: Id Mount Leg Assembly

    Installing machine on workpiece 3.5.2 ID mount leg assembly The highlighted items in Figure 3- 10 are 4”-4UN triple lead threaded. The leveling chuck feet jaws include clamps for internal flanges up to 8" (210 mm). 3-2. L ABLE OCKING NUT AND LEVELING JAW IDENTIFICATION Number Component...
  • Page 48 The threads and contacting faces of each chuck extension leg section, as shown in Figure 3-12. 3-12. L IGURE OCATIONS TO APPLY ANTI SEIZE • The jacking screw threads, to prevent thread galling (Figure 3- 13.) 3-13. J IGURE ACKING SCREW Page 30 CM6200 Operating Manual...
  • Page 49 Installing machine on workpiece 4. Refer to the exploded view drawings Figure A-7 on page 126, Figure A-8 on page 127, and Figure A-9 on page 128, Table 3-5 on page 32 and Table 3-6 on page 34 when assembling the chuck legs. 5.
  • Page 50 88.9–93.9" (2,285–2,385 mm) 93.9–98.9" (2,385–2,512 mm) 98.9–103.9" (2,512–2639 mm) 103.9–108.9" (2,639–2,766 mm) 108.9–113.9" (2,766–2,893 mm) 113.9– 118.9" (2,893–3020 mm) 118.9–123.9" (3,020–3,147 mm) 123.9–128.9" (3,147–3,274 mm) 128.9–133.9" (3,274–3,401 mm) 133.9–138.9" (3,401–3,528 mm) 138.9–143.9" (3,528–3,655 mm) 143.9–148.9" (3,655–3,782 mm) Page 32 CM6200 Operating Manual...

  • Page 51: Od Mount Leg Assembly

    Installing machine on workpiece 3-5. ID ABLE CHUCKING LEG SETUP SPECIFICATIONS 12.5" 17.5" 27.5" 2.5" 5" Range Workpiece inside diameter (318 mm) (445 mm) (699 mm) (64 mm) (127 mm) standoff standoff standoff 148.9–153.9" (3,782–3,909 mm) 153.9– 58.9" (3,909–4,036 mm) 158.9–163.9"...
  • Page 52 A is measured from mounting face to mounting face of the vertical supports. b. B is the swing clearance inside the vertical supports for the machining arm. c. C is measured from center of mounting plate to center of mounting plate. Page 34 CM6200 Operating Manual...

  • Page 53: Mounting The Machining Arm

    The CM6200 machining arm is attached to the rotary table with clamps. Two of the clamps (closest to the center hole of the table) attach directly to the CM6200 rotary table top and do not need to be removed.

  • Page 54: Repositioning The Machining Arm

    After adjusting the machining arm, make sure that the counterweight is set to the corresponding bolt location increment. For precise machining and to avoid damage to the machine, the counterweight and machining arm should always be equally spaced from the center of the machine. Page 36 CM6200 Operating Manual...
  • Page 55 Mounting the machining arm The counterweight and machining arm have numbered increments along the mounting surfaces. Each numbered slot in the machining arm coincides with a numbered bolt position on the counterweight arm. Make sure that you move the counterweight one bolt space for each slot you move the machining arm. 3-20.

  • Page 56: Milling, Grinding, Or Single-Point Setup

    See Section 4.4 on page 81 for grinding configuration. See Section 4.5 on page 82 for single-point configuration. For milling, the milling head mounts to the CM6200 using an adapter plate. Bolt-hole patterns in the adapter plate allow the milling head assembly to be placed in 180°...

  • Page 57: Positioning The Counterweight

    NOTICE The counterweight must be installed when the machine is used in a vertical machining application. CLIMAX recommends that you always use the counterweight as it improves the performance of the machine and produces a flatter surface.

  • Page 58: Mounting Machine To Workpiece

    (as shown in Figure 3-2 on page 23). 4. Extend the chuck feet at the 6:00, 9:00, 12:00, and 3:00 positions to secure the machine into position. 3-25. H IGURE ORIZONTALLY MOUNTED MACHINE Page 40 CM6200 Operating Manual...

  • Page 59: Od Mounting The Machine Horizontally

    3.8.3 ID mounting the machine vertically When mounting the CM6200 in the vertical position, make sure that the lifting assembly (P/N 68425 in Figure 3-9 on page 28) is properly installed on the machine. This lifting device will help keep the machine stable and perpendicular, making it safer and easier to mount the machine vertically.

  • Page 60: Od Mounting The Machine Vertically

    3.8.4 OD mounting the machine vertically When mounting the CM6200 in the vertical position, make sure that the lifting assembly (P/N 68425 in Figure 3-9) is properly installed on the machine. This lift- ing device will help keep the machine stable and perpendicular, making it safer and easier to mount the machine vertically.

  • Page 61: Inverted Mounting

    3.8.5 Inverted mounting The CM6200 can also be mounted in an inverted position on the workpiece. The machining arm and counterweight are below the chuck in this position, as opposed to being above the chuck in the horizontal position. The horizontal mount proce- dure should be followed to mount the inverted ID mount.
  • Page 62 (two on opposite sides), as shown in Figure 3-28. 4. Lift the machine slowly to a vertical position (see Figure 3-29). 3-28. P IGURE LYWOOD AND STRAPS FOR INVERSION Page 44 CM6200 Operating Manual...
  • Page 63 Mounting machine to workpiece 3-29. CM6200 IGURE IN VERTICAL POSITION 3-10. V CM6200 ABLE ERTICAL IDENTIFICATION Number Component Lower straps 5. If using two cranes, detach the lower straps seen in Figure 3-29. 6. Raise the machine high enough to place blocks under the turning arm and chuck body.
  • Page 64 OFF THE BLOCKS 10. Raise the lower straps until the machine is completely inverted (see Figure 3-32). 11. Replace the blocks under the turning arm and coun- terweight arm. 3-32. I CM6200 IGURE NVERTING THE Page 46 CM6200 Operating Manual...

  • Page 65: Centering And Leveling The Machine

    ENTERING AND LEVELING THE MACHINE NOTICE When machining outdoors or in direct sunlight, be aware that temperature changes can affect final tolerances. CLIMAX recommends setting up temporary shade in these circumstances. Do the following to precision center and level the machine: 1.

  • Page 66: Fixation Of Id Mount

    9. Mark the high point of the flange so that the initial milling depth can be set at this point. 10. Remove any rigging. 3.10 IXATION OF MOUNT In ID configurations, the CM6200 is held in the workpiece by friction force from torquing eight chuck feet jacking screws. Page 48 CM6200 Operating Manual...
  • Page 67 Refer to Section 3.5.3 for methods of securing the CM6200 in the workpiece. 3. Secure the jacking screws using the methods described in Section 3.5.3 on page 33.

  • Page 68: Installing Cables

    (325 ft-lb [441 Nm]) and at least one of the securing methods is in place. 3.11 NSTALLING CABLES WARNING Falling or rotating machinery can seriously injure the operator. Make sure the machine is secured to the workpiece before connecting power cables. Page 50 CM6200 Operating Manual...
  • Page 69 3. Check that the main disconnect power switch is in the OPEN position. 4. Check that the E-stop on the pendant control is depressed. 5. Lock out all power. 6. Connect the main control cable to the main junction box on the CM6200 pendant. 7. Connect the conduit to the servo motor.
  • Page 70 Installing cables This page intentionally left blank Page 52 CM6200 Operating Manual...

  • Page 71: Operation

    OPERATION IN THIS CHAPTER: 4.1 O - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -53 PERATION SETUP 4.1.1 P - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -54...

  • Page 72: Pre-Start Checks

    Operation setup WARNING Only operators who have been trained on the use of the CM6200 should setup and operate the machine. Do not operate this machine in inclement weather without protection from the elements. To avoid serious personal injury, keep clear of moving machinery during operation.

  • Page 73: Spindle Tramming

    Operation setup Since the milling head is mounted on a center pivot, the angle of the milling head must be aligned before machining can begin. This adjustment is made using the adjustment screws in the blocks mounted either below or above the housing. The rotational adjustment screws allow the housing to be rotated slightly to achieve vertical or horizontal orientation relative to the machining arm.
  • Page 74 (see Figure 4-3). 4. With the stylus of the indica- tor touching the ram surface, set the dial of the indicator to “0.” 4-3. I IGURE NDICATOR TOUCHING MACHINE RAM SURFACE Page 56 CM6200 Operating Manual...
  • Page 75 ±1°. If a greater angle is needed, a swivel head adapter will be needed. For further information, contact CLIMAX. 4-4. S IGURE PINDLE ROTATED TO THE RAM SURFACE 6. Note the dial reading. If it is more than 0.001"...
  • Page 76 Figure 4-5. b) Adjust the Y-axis screws until the indica- tor reads within 0.001” (0.03 mm). See Figure 4-6. 4-6. Y- IGURE AXIS SCREW ADJUSTMENT Page 58 CM6200 Operating Manual...

  • Page 77: Control Pendant

    Control pendant c) Adjust the X-axis screws (where shown in Figure 4-7) until the indicator reads within 0.001" (0.03 mm). 7. Repeat the process of sweeping the indicator at the 0° and 180° locations and adjusting the spindle orien- tation until the same read- ing is achieved at both locations.

  • Page 78: Machine Controls Overview

    The HMI control pendant is the interface for managing the operations of the CM6200. You will use the following screens to control and setup the various func- tions of the machine. The control pendant is shown in Figure 4-11 on page 61.
  • Page 79 Control pendant 4-11. CM6200 IGURE CONTROL PENDANT When the HMI is turned on, the screen shown in Figure 4-12 will appear. The default setting will be set for all of the parameters of the machine. 4-12. O IGURE PENING SPLASH SCREEN AT STARTUP NOTICE User settings are not saved when the unit is shut off.
  • Page 80 ESET START SCREEN If the E-Stop button is still depressed when the machine is powered up, the blue start (RESET) button will not be active and the text below the button will give instructions for starting. Page 62 CM6200 Operating Manual...
  • Page 81 Control pendant 4-14. R IGURE ESET DEPRESSED SCREEN 4-15. P IGURE UP SCREEN AFTER EMERGENCY STOP INITIATION This pop-up screen also appears after the E-STOP is initiated. After the operator resolves the fault, the Start System Screen will appear. Other possible faults in the system will be displayed with pop-up screens: P/N 63674, Rev.

  • Page 82: Main Menu

    Servo motor warning: do not connect or disconnect cables while the unit is energized. 4.2.3 Main menu The Main Menu Screen, shown in Figure 4-18, provides access to all the main screens for machine operation. Page 64 CM6200 Operating Manual...
  • Page 83 Control pendant 4-18. M IGURE AIN MENU WITHOUT SERVO MOTOR WARNING All buttons are touch activated. Some of the buttons will also activate sub-screens for input. Further explanations on each screen are provided below. Buttons are color coded to assist with recognition for different modes of operation. Incremental coordinate functions are coded with a green color and absolute coordi- nate functions are coded with a light blue color.

  • Page 84: Machine Setup

    AFR DELAY TIME intervals and continue to reduce the feed by the AFR REDUC- TION % each time. The operator can return the machine to normal speeds manu- ally at the control pendant. Page 66 CM6200 Operating Manual...
  • Page 85 Control pendant By touching any of the number fields, the input screen below will appear (Figure 4-20). Enter the necessary data and press ENTER. All settings on this page are retentive and are held in permanent memory even when the machine is discon- nected from power.

  • Page 86: Incremental Move

    Control pendant 4.2.5 Incremental move The Incremental Move Screen, shown in Figure 4-22, allows the operations of the CM6200 to be controlled according to a incremental coordinate system. 4-22. I IGURE NCREMENTAL MOVE SCREEN Incremental moves are relative to the current position, in the direction and speed you enter.

  • Page 87: Absolute Move

    Control pendant 4.2.6 Absolute move The Absolute Move Screen, shown in Figure 4-23, allows the operations of the CM6200 to be controlled according to a absolute coordinate system. 4-23. A IGURE BSOLUTE MOVE SCREEN Absolute moves are relative to the absolute zero position, which can be anywhere along the circumference of a 360-degree circle.

  • Page 88: Incremental Velocity Move

    Control pendant 4.2.7 Incremental velocity move The Incremental Velocity Move Screen, shown in Figure 4-24, allows the move- ment of the CM6200 to be controlled based on percent of the maximum speed. 4-24. I IGURE NCREMENTAL VELOCITY MOVE SCREEN Note the color code and the identification dot for the increment versus the absolute velocity movement screens.

  • Page 89: Absolute Velocity Move

    Control pendant 4.2.8 Absolute velocity move The Absolute Velocity Move Screen, shown in Figure 4-25, allows the movement of the CM6200 to be controlled based on percent of the maximum speed. 4-25. A IGURE BSOLUTE VELOCITY MOVE SCREEN Note the color and the identification dot for absolute coordinates. The function is the same as the incremental screen, but the move will be in relation to the absolute zero.

  • Page 90: Pop-Up Screens

    Control pendant 4.2.9 Pop-up screens Page 72 CM6200 Operating Manual...

  • Page 91: 4.2.10 Alarm History Screens

    Control pendant 4.2.10 Alarm history screens P/N 63674, Rev. 9 Page 73...

  • Page 92: 4.2.11 Status Screen

    The status screen is normally only used for troubleshooting or when contacting CLIMAX for help with issues. NOTICE Based on the requested configuration of the CM6200 options, only certain functions will be enabled and visible. As a result, some functions shown above may not be available on the control pendant supplied.

  • Page 93: 4.2.12 System Info

    IGURE YSTEM INFO SCREEN NOTICE Based on the requested configuration of the CM6200 options, only certain functions will be enabled and visible. As a result, some functions shown above may not be available on the control pendant supplied. IRCULAR MILLING...

  • Page 94: Installing The Milling Head Cutter

    50 Hz and 16.6 gpm (63 lpm). CAUTION Do not pick a motor and tool combination that is less than 150 sfpm (45.72 smpm) at 20 gpm (76 lpm). The resulting peak force at the cutter Page 76 CM6200 Operating Manual...
  • Page 95 Circular milling could damage the machine. It is acceptable to run a tool at less than 150 sfpm (45.72 smpm) as long as at 20 gpm (76 lpm) it is greater than 150 sfpm (45.72 smpm). If the operator chooses to run the machine beyond the design limitations, they do so at their own risk.
  • Page 96 ABLE PERATING RANGE COLOR DEFINITIONS SFPM/SMPM Definition <150 sfpm (45.7 smpm) Do not operate 150–250 sfpm (45.7–76.2 smpm) Okay to operate 250–500 sfpm (76.2–152.4 smpm) Optimal operating range >500 sfpm (152.4 smpm) Okay to operate Page 78 CM6200 Operating Manual...

  • Page 97: Replacing The Milling Assembly

    Circular milling 4.3.4 Replacing the milling assembly Do the following to replace the milling assembly with the single-point tool head assembly: 1. Completely de-energize and lock out the power source. 2. Remove the milling head assembly, including the miller head adapter plate, from the cross-slide plate (see Figure 4- 38, which is also seen in Fig- ure A-11 on page 130).

  • Page 98: Performing Circular Milling

    Removing the setup fingers from the machine will reduce stability of the machine. Make sure that the machine is secured onto the workpiece according the specifications listed in Section 3.4 on page 25 before removing setup fingers. Page 80 CM6200 Operating Manual...

  • Page 99: Grinding Option

    Grinding option 11. Adjust the speed control knob on the pendant until the turntable is rotating at the necessary speed. WARNING To protect yourself from flying chips, wear eye protection while operating the machine. 12. To stop machine rotation, press the stop button for the circular mill control pendant.

  • Page 100: Operation

    As seen in Figure 4-32 on page 84, the single-point option requires an adapter and tool head assembly, plus the pneumatic systems for feed control. This adapter mounts directly to the existing tool arm. See also Figure 4-33 on page 85 and Fig- ure 4-34 on page 86. Page 82 CM6200 Operating Manual...
  • Page 101 Single-point option For the hydraulic motor mount assembly, see Section 4.5.3 on page 90. The PCU supplies air to the pneumatic feed box through the rotary union. The single-point tool holder mounts to the saddle plate on the turning arm in place of the milling head.

  • Page 102: Configuring The Rotary Union For Id Or Od Mount

    1/4" tubing to feed box 1/4" tubing from port 1 Port 3 side to feed box Port 1 side to air valve Hydraulic motor mount (replaces servo motor) Bolt (handle to install and remove the bushing sleeve) Page 84 CM6200 Operating Manual...
  • Page 103 Single-point option 1/8" TUBING FROM PORT 3 1/4" TUBING FROM AIR VALVE MOUNTING ARROW SHOWS FEED DIRECTION MOUNTS TO THE BALL SCREW ON THE END OF THE TURNING ARM 4-33. F IGURE EED BOX DETAIL 4-7. F ABLE EED BOX DETAIL IDENTIFICATION Number Component 1/8"...
  • Page 104 Single-point option PNEUMATIC SPRING POINT FEEDBOX TOOL HOLDER BRACKET 4-34. P IGURE NEUMATIC FEED BOX LOCATION 4-8. P ABLE NEUMATIC FEED BOX IDENTIFICATION Number Component Pneumatic feed box Spring point tool holder bracket Page 86 CM6200 Operating Manual...

  • Page 105: Id Mount Configuration

    ID MOUNT CONFIGURATION 4-35. ID IGURE MOUNT CONFIGURATION OF THE ROTARY UNION 4-9. ID ABLE MOUNT CONFIGURATION IDENTIFICATION Number Component Bolts to the CM6200 turntable plate (rotating) Bolts to the CM6200 chuck inner diameter (stationary) P/N 63674, Rev. 9 Page 87...

  • Page 106: Od Mount Configuration

    Do the following to configure the rotary union for an ID mount, referring to Figure 4-35: 1. Bolt the torque restraint arm to the CM6200 turntable plate. It will rotate with the machine. 2. Bolt the rotary union mount to the CM6200 chuck inner diameter. It will remain stationary.

  • Page 107: Replacing The Milling Assembly

    Single-point option 3. Secure the rotary union to the mount with the M8 SHCS (P/N 55799). The rotary union mount remains on the CM6200 chuck. M8 x 25 mm SHCS TORQUE RESTRAINT ARM (P/N 62893) – INVERTED CAM (P/N 58039)

  • Page 108: Installing The Hydraulic Drive In The Single-Point Configuration

    OOL HEAD ASSEMBLY ADAPTER 4.5.3 Installing the hydraulic drive in the single-point configuration Do the following to set up the hydraulic drive in the single-point configuration for flange facing: 1. Completely de-energize and lock out the power source. Page 90 CM6200 Operating Manual...

  • Page 109: Installing The Feed Box

    Single-point option 2. Remove the servo motor and planetary gearbox (see Fig- ure 4-40). 3. Install the hydraulic motor with an adapter drive shaft and adapter plate to the main ring pinion. When selecting the motor size, see Table 2-1 on page 13 for hydraulic motor speeds.

  • Page 110: Reversing The Feed Box Direction

    1. Remove the feed shaft and two bolts connecting it to the arm (Figure 4-44). Disconnecting and switching 4-44. R IGURE EMOVAL OF BOLTS TO REVERSE FEED DIREC the hoses will NOT reverse TION the feed direction. Page 92 CM6200 Operating Manual...
  • Page 111 Single-point option 2. Rotate feed box until the arrow points in the desired feed direction. 3. Reinstall the bolts and feed shaft. This feed box has two modes, engaged and disengaged (neutral), as seen in Figure 4-45. 4-45. F IGURE EED DIRECTION ARROW 4-46.

  • Page 112: Operating The Pneumatic Feed System

    Turn the feed on/off valve fully to activate or deactivate the feed rate. 6. Use the speed adjustment valve to adjust the drive motor to achieve the desired cut. 7. When the cut is complete, first stop the feed and then stop the machine rotation. Page 94 CM6200 Operating Manual...

  • Page 113: Adjusting Cut Characteristics

    Disassembly WARNING To avoid serious injury, do not reach inside the swing of the machining arm during operation. 4.5.7 Adjusting cut characteristics Do the following to adjust the cut characteristics: 1. When the cut is finished, stop the feed and the machine. 2.
  • Page 114 This keeps the machine from dropping when all other jacking feet are loosened. 10. Using a hoist, remove the machine from the work piece. If storing the machine, see Section 6. Page 96 CM6200 Operating Manual...

  • Page 115: Maintenance And Troubleshooting

    MAINTENANCE AND TROUBLESHOOTING IN THIS CHAPTER: 5.1 M - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -97 AINTENANCE INTERVALS 5.2 M - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -98...

  • Page 116: Maintenance Tasks

    PCU is lost and restored. Do the following to check the PCU drop-out circuit: 1. Check that the PCU is connected to an air supply and to the CM6200. 2. Check that the air supply lock-out is open (pulled up).

  • Page 117: Maintain The Rotary Table And Drive Assembly

    5.2.3 Maintain the rotary table and drive assembly Before and after operating the CM6200, wipe or vacuum chips away from the cir- cular bearing, reducer mount, and the radial slide. CLIMAX does not recommend using compressed air around the linear bearing or seals.

  • Page 118: Drag Brake Settings

    Maintenance tasks 5.2.5 Drag brake settings The CM6200’s drag brake should be checked periodically for proper adjustment. This adjustment should only be necessary after mainte- nance, or if the machine moves with a jerking motion. The drag brake is intended to...
  • Page 119 Maintenance tasks DANGER Do not remove the bolts if the machine is not in the horizontal position as unexpected movement of the CM6200 rotational turntable can result, causing serious injury or death. 5. Carefully and slowly release any machine blocks.

  • Page 120: Recommended Lubricants

    9. Install the motor for your machining application. ECOMMENDED LUBRICANTS CLIMAX recommends using the following lubricants for maintaining the loca- tions indicated. Failure to use the appropriate lubricants can result in damage and premature machine wear.
  • Page 121 Recommended lubricants 5-2. A ABLE PPROVED LUBRICANTS Biodegradable Viscosity Application Area Lubricant Quantity Frequency Lubricant (cSt) 129 @ 40C CONOCO Poly- CASTROL BioTac Once per use or EP 2 Tac EP 116 @ 100C Eisenberger Ball 1 cc per nut weekly for contin- Screws 130 @ 40C...

  • Page 122: Main Ring Gear Lubrication

    Recommended lubricants If an approved lubricant cannot be used, contact CLIMAX for an equivalent alternative. CAUTION The lubricant used on the ID wiper seal should be 3M Silicone Paste P/ N 051135-08946 or equivalent. No other lubricants are to be used on this seal.

  • Page 123: Troubleshooting

    The brake is engaged (Section 5.2.6 on page 100). • No worn or damaged components in the spindle. If any are found, con- tact CLIMAX for more information. • The feed rate and spindle RPM is correct for the application. The cor- rect speed will vary by application.

  • Page 124: The Machine Isn't Cutting Flat

    5.4.8 The servo system alarm or warning For any issues with the servo motor junction box, see Appendix D on page 179. For the older servo motor (MR-J3), see Section 5.5 on page 107. Page 106 CM6200 Operating Manual...

  • Page 125: Mr-J3 Servo Amplifier Error Codes

    MR-J3 servo amplifier error codes MR-J3 SERVO AMPLIFIER ERROR CODES P/N 63674, Rev. 9 Page 107...
  • Page 126 MR-J3 servo amplifier error codes Page 108 CM6200 Operating Manual...
  • Page 127 MR-J3 servo amplifier error codes P/N 63674, Rev. 9 Page 109...
  • Page 128 MR-J3 servo amplifier error codes Page 110 CM6200 Operating Manual...
  • Page 129 MR-J3 servo amplifier error codes P/N 63674, Rev. 9 Page 111...
  • Page 130 MR-J3 servo amplifier error codes Page 112 CM6200 Operating Manual...
  • Page 131 MR-J3 servo amplifier error codes P/N 63674, Rev. 9 Page 113...
  • Page 132 MR-J3 servo amplifier error codes Page 114 CM6200 Operating Manual...
  • Page 133 MR-J3 servo amplifier error codes For MR-J4 servo amplifier error codes, see Appendix D. P/N 63674, Rev. 9 Page 115...
  • Page 134 MR-J3 servo amplifier error codes This page intentionally left blank Page 116 CM6200 Operating Manual...

  • Page 135: Storage And Shipping

    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 118 ECOMMISSIONING TORAGE The CM6200 is intended to be stored indoors in a temperature and humidity con- trolled environment. Proper storage of the CM6200 will extend its usefulness and prevent undue damage.

  • Page 136: Long-Term Storage

    The CM6200 can be shipped in its original shipping container. ECOMMISSIONING To decommission the CM6200 prior to disposal, remove the rotary table hub from the chuck and dispose of the drive assembly separately from the rest of the machine components. Refer to Appendix A for component assembly information.

  • Page 137: Appendix Aassembly Drawings

    (P/N 63239) - - - - - - - - - - - - - - - - - - - 135 IGURE RINDING ATTACHMENT W TOOL HEAD ASSEMBLY A-17. G SP CM6200 (P/N 63240) - - - - - - - - - - - - - 136 IGURE RINDER FOR WITH GEAR REDUCER ASSEMBLY A-18.

  • Page 138: Igure A-1. Rotary Table Assembly (P/N 62028)

    STAMP "5,850" MOLYKOTE III LOCTITE 242 (BOTTOM ONLY) ANTI-SEIZE NOTES 1 ADJUST DRAG BRAKE JAM NUTS UNTIL TABLE ROTATES AT PINION WITH 4-5 IN-LBS OF TORQUE DRAWN: A-1. R (P/N 62028) IGURE OTARY TABLE ASSEMBLY Page 120 CM6200 Operating Manual...

  • Page 139: Igure A-2. Rotary Table Assembly Parts List (P/N 62028)

    TOWER HOSE CM6200 62869 ASSY GUARD ENCODER CM6200 62884 LABEL FLANGE FACERS IMPACT HAZARD 63743 ASSY PINION DRIVE CM6200 68425 ASSY LIFTING CM6200 LOAD TESTED 5000 KG 96031 ASSY TABLE ROTARY CM6200 ITEM PART No. DESCRIPTION PARTS LIST A-2. R...

  • Page 140: Igure A-3. Rotary Table Assembly (P/N 96031)

    RED GREASE MOLYKOTE 111 SEE SHEET 2 FOR PARTS LIST & TORQUE SPECIFICATIONS A-3. R (P/N 96031) IGURE OTARY TABLE ASSEMBLY Page 122 CM6200 Operating Manual...

  • Page 141: Igure A-4. Rotary Table Assembly Parts List (P/N 96031)

    11 - 35 - 23 - 47 12 - 36 - 24 - 48 2 TORQUE SPECIFICATION: CM6200 TOP PLATE TO BEARING LABEL BOLT HOLES FROM 1 TO 44 CLOCKWISE AROUND THE TOP PLATE TIGHTEN THE BOLTS USING THE FOLLING PATTERN IN THREE STAGES 70 FT-LBS, 140 FT-LBS, 200 FT-LBS.

  • Page 142: Igure A-5. Encoder Guard Assembly (P/N 62869)

    HAN 10B-agg-LB-K HOUSING BULKHEAD MOUNTING METAL N/A* 4 X 4 X 4 SCREW COVER SC JUNCTION BOX 63180 ASSY HARDWARE HOSE AND ENCODER GUARD CM6200 55463 KNOB FOUR ARM 2 DIA X 3/8-16 THREAD 3/4 L MODIFIED 82195 LABEL WARNING - LOCKOUT/ELECTRICAL GRAPHIC 3" DIA BLUE...

  • Page 143: Igure A-6. Load Tested Lifting Assembly (P/N 68425)

    ITEM PART No. DESCRIPTION 10588 SCREW DRIVE #2 x 1/4 HOLE SIZE .089 68423 PLATE LIFTING CM6200 68426 SCREW M24 X 3.0 X 80MM SHCS 69422 TAG BELOW THE HOOK LIFTING INFO AND SERIAL NUMBER 59039 LABEL WARNING LIFT POINT ROUND 1.5"...

  • Page 144: Igure A-7. Id Mount Assembly (P/N 62038)

    NUT JACKING LOCK 2-8 90836 ASSY FOOT CHUCK ADJUSTABLE 91217 PLATE MASS CE 1.0 X 1.0 KG ADHESIVE BACKED 91232 ASSY FOOT NON LEVELING GRIPPER LARGE FF LINE A-7. ID (P/N 62038) IGURE MOUNT ASSEMBLY Page 126 CM6200 Operating Manual...
  • Page 145 JAW SCREW CM6200 63585 SCREW M30 X 1.5 X .875 HOLLOW LOCK MOD 63586 FINGER SETUP EXTENSION CM6200 63842 RESTRAINT SAFETY WELD PLATE CM6200 63853 CLAMP INTERNAL FLANGE CM6200 64086 SCREW M16 X 2.0 X 120 SHCS 64087 SCREW M16 X 2.0 X 160 SHCS A-8.

  • Page 146: Igure A-9. Non Leveling Foot Assembly (P/N 91317)

    GRIPPER SERRATED HSS 1 DIAM X 1/2 CBORED 58244 WASHER SPRING WAVE 1.235 OD X .961 ID X .014 63584 JAW SCREW CM6200 91186 CAP FOOT NON LEVELING GRIPPER CM6200 A-9. N (P/N 91317) IGURE LEVELING FOOT ASSEMBLY Page 128...

  • Page 147: Igure A-10. Od Mount Assembly (P/N 62039)

    NUT M24 X 3.0 FLANGED 61433 SHIELD OD MOUNT FF8200 62687 LEG VERTICAL SUPPORT OD MOUNT CM6200 63935 SCREW M20 X 2.5 X 170MM SHCS 63954 (NOT SHOWN) LIFTING EYE M6 X 1 X 12 THREAD 19 ID 460 LBS 210 KG...

  • Page 148: Igure A-11. Machining Arm Assembly (P/N 72676)

    9 35 22 26 37 39 DETAIL A SCALE 1/10 A-11. M (P/N 72676) IGURE ACHINING ARM ASSEMBLY Page 130 CM6200 Operating Manual...

  • Page 149: Igure A-12. Machining Arm Assembly Parts List (P/N 72676)

    BRG RETAINING NUT 5/8-18 O-RING SEAL SETSCREW LOCK 62903 WASHER SHIM .75 ID 1.125 OD .062 THICK STEEL 62930 BALL SCREW 20MM RADIAL TRAVEL CM6200 62960 BALL SCREW NUT 20MM X 5MM LEAD LEFT HAND 33 MM OD EICHENBERGER ROUND...

  • Page 150: Igure A-13. Machining Arm Milling Head Tram Assembly (P/N 63124)

    PART No. DESCRIPTION 11832 PIN DOWEL 1/2 DIA X 1-1/2 42094 SCREW M12 X 1.75 X 25mm SHCS 62921 PLATE MILL TRAMMING CM6200 63557 PIN DOWEL 3/4 DIA X 1-1/4 A-13. M (P/N 63124) IGURE ACHINING ARM MILLING HEAD TRAM ASSEMBLY...

  • Page 151: Igure A-14. Counterweight Arm Assembly (P/N 62031)

    ARM COUNTERWEIGHT CM6200 62060 COUNTERWEIGHT CM6200 62888 LABEL DANGER PART LIFT POINT ONLY 2 X 3 64156 LABEL COUNTERWEIGHT & ARM POSITION CM6200 40459 SCREW M20 X 2.5 X 50 mm SHCS 70229 LABEL CLIMAX LOGO 4.75 X 18 A-14. C...

  • Page 152: Igure A-15. Face Mount Assembly (P/N 63106)

    ASSY EXTENSION MILLING HEAD 12339 WASHER 3/4 FLATW 57348 SCREW M16 X 2 X 60mm SSSFP 58203 SCREW M20 X 2.5 X 40MM SHCS 62887 BRACKET FACE MOUNT CM6200 ITEM PART No. DESCRIPTION PARTS LIST A-15. F (P/N 63106) IGURE...

  • Page 153: Igure A-16. Grinding Attachment Wtool Head Assembly (P/N 63239)

    REMOVE FITTING TO INSTALL ITEM 9 PARTS LIST ITEM PART No. DESCRIPTION 10770 WASHER THRUST .75 OD X .312 ID X .03 11132 FTG ELBOW 3/8 NPTM X 3/8 NPTF STREET 90 DEG 13208 FTG QUICK COUPLER 1/2B 1/2NPTF FEMALE AIR 14704 FTG NIPPLE 1/2NPTM CLOSE HEX 16615...

  • Page 154: Igure A-17. Grinder For Sp Cm6200 With Gear Reducer Assembly (P/N 63240)

    ASSY GRINDING ATTACHMENT 63072 ASSY TORQUE LIMITER 24 MM OUTPUT 63714 FLANGE ADAPTER BREVINI UNIVERSAL TO NEMA 42 63731 REDUCER 162.8:1 PLANETARY A-17. G SP CM6200 (P/N 63240) IGURE RINDER FOR WITH GEAR REDUCER ASSEMBLY Page 136 CM6200 Operating Manual...

  • Page 155: Igure A-18. Grinder For Sp Pneumatic (P/N 62537)

    PARTS LIST ITEM P/N: DESCRIPTION 62624 ARBOR GRINDING WHEEL CBN 10MM SHANK M8 THREAD 62681 FTG ELBOW 1/2 NPTM x 1/2 O.D. PRESTOLOK TUBING 62682 FTG ADAPTER 12MM TUBE X 1/2 PRESTOLOK TUBING 63063 ASSY GRINDING ATTACHMENT 130IN 79025 TUBING PARFLEX 1/2 OD X .328 ID POLYURETHANE BLACK A-18.

  • Page 156: Igure A-19. Plate Swivel Milling Head Assembly (P/N 63250)

    SCREW M12 X 1.75 X 50MM SHCS 74224 RING CLAMP SWIVEL PLATE MILLING HEAD METRIC 16540 PIN DOWEL 5/16 DIA X 3/4 74250 PLATE SWIVEL MILLING HEAD QUILL SIDE METRIC A-19. P (P/N 63250) IGURE LATE SWIVEL MILLING HEAD ASSEMBLY Page 138 CM6200 Operating Manual...

  • Page 157: Igure A-20. Milling Head And Drawbolt Assembly (P/N 73354)

    PARTS LIST ITEM P/N: DESCRIPTION 62330 DRAWBOLT 1"-8 X 14.5 (INCH NMTB) 62331 DRAWBOLT M24X3 X 14.5 (METRIC NMTB) 62845 DRAWBOLT 1"-8 X 15.5 (INCH V-FLANGE) 62846 DRAWBOLT M24X3 X 15.5 (METRIC V-FLANGE) 72277 MILLING HEAD 2-29/32 BRG 8 STROKE #50 TAPER COMPLETE ASSY (MILLING HEAD W/DRAWBOLT) CONFIGURATION 62282...

  • Page 158: Igure A-21. Milling Head Brg Stroke Taper (P/N 72277)

    A-21. M 2-29/32 (P/N 72277) IGURE ILLING HEAD STROKE TAPER Page 140 CM6200 Operating Manual...

  • Page 159: Igure A-22. Milling Head Assembly Parts List 1 (P/N 72277)

    PARTS LIST ITEM P/N: DESCRIPTION 10538 BRG THRUST .625 ID X 1.125 OD X .0781 10588 SCREW DRIVE #2 x 1/4 HOLE SIZE .089 11165 WASHER THRUST .625 ID X 1.125 OD X .060 11729 PIN DOWEL 1/4 DIA X 3/4 11821 BRG CUP 4.4375 OD X .750 WIDE 15326...

  • Page 160: Igure A-23. Milling Head Assembly Parts List 2 (P/N 72277)

    BALL SCREW MILLING HEAD 2.75 BRG 8" STROKE 72652 HOUSING SPINDLE 2.9062 BRG 8 STROKE 72869 ADAPTER BRAKE 25mm RAIL 4mm THICK 80510 LABEL WARNING CUTTING OF FINGERS/ROTATING BLADE A-23. M 2 (P/N 72277) IGURE ILLING HEAD ASSEMBLY PARTS LIST Page 142 CM6200 Operating Manual...

  • Page 161: Igure A-24. Milling Head Extension Assembly (P/N 65840)

    61164 SCREW M12 X 1.75 X 110 MM SHCS 59625 BOLT EYE M10 X 1.5 X 17MM LG 46078 SCREW M12 X 1.75 X 55 SHCS 65839 EXTENSION MILLING HEAD ITEM PART No. DESCRIPTION PARTS LIST A-24. M (P/N 65840) IGURE ILLING HEAD EXTENSION ASSEMBLY P/N 63674, Rev.

  • Page 162: Igure A-25. Servo Drive Assembly (P/N 83156)

    PARTS LIST ITEM P/N: DESCRIPTION 62032 ASSY SERVO DRIVE GEARBOX CM6200 CONFIDENTIAL PROPERTY OF CLIMAX PORTABLE MACHINING & WELDING A-25. S (P/N 83156) IGURE ERVO DRIVE ASSEMBLY Page 144 CM6200 Operating Manual...

  • Page 163: Igure A-26. Servo Drive Gearbox Assembly (P/N 62032)

    REDUCER 162.8:1 PLANETARY FACTORY SUPPLIED BREATHER 68823 KEY 8mm X 7mm X 30mm RADIUS BOTH ENDS 69351 ASSY GEARBOX VENT LINE A-26. S (P/N 62032) IGURE ERVO DRIVE GEARBOX ASSEMBLY 62032 ASSY SERVO DRIVE GEARBOX CM6200 P/N 63674, Rev. 9 Page 145...

  • Page 164: Igure A-27. Single Point Eu Assembly (P/N 83100)

    A-27. S (P/N 83100) IGURE INGLE POINT ASSEMBLY Page 146 CM6200 Operating Manual...

  • Page 165: Igure A-28. Single Point Eu Assembly Parts List (P/N 83100)

    SCREW M6 X 1.0 X 30 SHCS 39074 RING SNAP 7/8 OD SPIRAL MED DUTY 62985 PLATE FEEDBOX ADAPTER CM6200 62986 SHAFT FEEDBOX ADAPTER INNER CM6200 62988 SHAFT FEEDBOX ADAPTER OUTER CM6200 63018 SCREW M20 X 1.5 X 50MM SHCS 63121...

  • Page 166: Igure A-29. Single Point Assembly (P/N 62037)

    A-29. S (P/N 62037) IGURE INGLE POINT ASSEMBLY Page 148 CM6200 Operating Manual...

  • Page 167: Igure A-30. Single Point Assembly Parts List (P/N 62037)

    FITTINGS 59244 PLUMBING PNEUMATIC FEED ASSY 62984 ADAPTER SINGLE POINT TOOL HEAD TO MILLING ARM 62994 ASSY ADAPTER FEEDBOX CM6200 63018 SCREW M20 X 1.5 X 50MM SHCS 63121 ASSY ROTARY UNION CM6200 63156 AIR CONTROL ASSY FOR PNEUMATIC FEED 50 FT...

  • Page 168: Igure A-31. Rotary Union Assembly (P/N 63121)

    60837 (NOT SHOWN FOR OD CONFIG ONLY) SCREW M8 X 1.25 X 16MM HHCS 62891 MOUNT ROTARY UNION CM6200 62893 RESTRAINT TORQUE ROTARY UNION CM6200 62894 SPACER ROTARY UNION CM6200 62978 WASHER M12 FLTW 27MM OD 3.1 MM THICK A-31. R...

  • Page 169: Igure A-32. Pneumatic Conditioning Unit (P/N 97742)

    SEE DETAILED EXPLOSION PARTS LIST ITEM P/N: DESCRIPTION MANUFACTURER MFG P/N 14771 5/16-18 X 3/4 BHSCS 13489 WASHER 5/16 FLTW SAE 19729 NUT 5/16-18 NYLON INSERT LOCKNUT 83462 RUBBER BUMPER, 9/16 DIA X 1/8 TALL 96732 SP VALVE ISOLATION/SHUTOFF WITH 1/2 INCH PORTS VHS40-N04B-S-Z 96733 SP REGULATOR &...

  • Page 170: Igure A-33. Air Control Assembly For Pneumatic Feed (P/N 63156)

    HOSE ASSY 801 1/4 X 1/4 NPTMS ENDS X 600 71317 REGULATOR PNUE. 2-40 PSI DIAL SET SEMI-PRECISION 1/4 NPTF X 1/4 NPTF 97742 ASSY PNEUMATIC FILTER & VALVE WITH STAND A-33. A (P/N 63156) IGURE IR CONTROL ASSEMBLY FOR PNEUMATIC FEED Page 152 CM6200 Operating Manual...

  • Page 171: Igure A-34. Single Point Hydraulic Drive Assembly (P/N 83186)

    NOTES: 1. HOSES WILL ATTACH TO HYDRAULIC MOTOR. 2. QUICK COUPLERS AND DUST CAPS WILL ATTACH TO HOSES ON ROTARY UNION. PARTS LIST ITEM P/N: DESCRIPTION 63427 FTG QD NIPPLE 1/2B ISO 16028 STYLE X SAE-10F 63428 DUST CAP QD NIPPLE 1/2B ISO 16028 STYLE RUBBER 83181 HOSE ASSY 451 1/2 X SAE-10M X 36 STRAIGHT FITTINGS CE A-34.

  • Page 172: Able A-1. Spare Parts

    TOWER HOSE CM6200 57874 SCREW M8 X 125 X 60MM SHCS 62615 GUARD ENCODER CM6200 Turning Arm Clamps 62601 ASSY CLAMP ARM CM6200 62602 ASSY CLAMP ARM SAFETY 46222 SCREW M16 X 20 X 45MM SHCS Drag Brakes 27172 WASHER SPRING BELLEVILLE 5/8 X 1-1/4 X 040...
  • Page 173 HOLDER INSERT 3/4 SQ SHANK LEFT HAND W/ 10 INSERTS SECO TRI- 60033 HOLDER INSERT 3/4 SQ SHANK RIGHT HAND W/ 10 INSERTS SECO TRI- 60034 63121 ASSY ROTARY UNION CM6200 Single Point Axial Feed System 58671 FEED BOX PNEUMATIC REMOTE FEED ADJUST 50985...
  • Page 174 ARBOR GRINDING WHEEL CBN 10MM SHANK M8 THREAD 63018 SCREW M20 X 15 X 50MM SHCS Drive 62702 GEAR PINION 4DP 18T CM6200 63008 BRG BALL 35433 ID X 45276 OD X 5118 63014 RING SNAP 3-1/2 OD X 109 THK...
  • Page 175 60757 NUT M24 X 30 FLANGED 60760 SCREW M20 X 25 160MM SHCS 61433 SHIELD OD MOUNT FF8200 62687 LEG VERTICAL SUPPORT OD MOUNT CM6200 Face Mount 12339 WASHER 3/4 FLTW 57348 SCREW M16 X 20 X 60MM SSSFP 58203...

  • Page 176: Able A-1. Tool Kit P/N 62029

    HOLDER INDICATOR ARTICULATED ARM W/ MAG BASE 282MM REACH NOGA 65183 LUBRICANT ANTI SEIZE MOLY GRAPHITE EXTREME PRESSURE 10 OZ CAN 65188 WRENCH SPANNER 110MM TO 115MM (4-1/2) DIA 300 DIA PIN 69465 WRENCH END 46MM COMBINATION LONG 76807 WRENCH 3-1/8” SINGLE OPEN END Page 158 CM6200 Operating Manual...

  • Page 177: Appendix Bschematics

    APPENDIX B SCHEMATICS Schematic list B-1. MR-J3 MR-J4 (P/N E00009) - - - - - - - - - - - - - - - - - - - 160 IGURE PENDANT CABLE SCHEMATIC B-2. MR-J3 (P/N A00033) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 161 IGURE SYSTEM LAYOUT B-3.

  • Page 178: Igure B-1. Mr-J3

    B-1. MR-J3 MR-J4 (P/N E00009) IGURE PENDANT CABLE SCHEMATIC Page 160 CM6200 Operating Manual...

  • Page 179: Igure B-2. Mr-J3 System Layout (P/N A00033)

    B-2. MR-J3 (P/N A00033) IGURE SYSTEM LAYOUT P/N 63674, Rev. 9 Page 161...

  • Page 180: (P/N B00070)

    B-3. MR-J3 MR-J4 (P/N B00070) IGURE MILL TETHER SCHEMATIC Page 162 CM6200 Operating Manual...

  • Page 181: Igure B-4. Mr-J3

    B-4. MR-J3 MR-J4 (P/N B00083) IGURE JUNCTION BOX ASSEMBLY P/N 63674, Rev. 9 Page 163...

  • Page 182: Igure B-5. Mr-J3

    B-5. MR-J3 MR-J4 (P/N B00110) IGURE OPERATOR PENDANT ASSEMBLY Page 164 CM6200 Operating Manual...

  • Page 183: Igure B-6. Mr-J3 Control Panel Exterior Assembly Sheet 1 (P/N B00116)

    B-6. MR-J3 1(P/N B00116) IGURE CONTROL PANEL EXTERIOR ASSEMBLY SHEET P/N 63674, Rev. 9 Page 165...

  • Page 184: Igure B-7. Mr-J3

    B-7. MR-J3 2 (P/N B00116) IGURE CONTROL PANEL INTERIOR ASSEMBLY SHEET Page 166 CM6200 Operating Manual...

  • Page 185: Igure B-8. Mr-J3

    B-8. MR-J3 1 (P/N C00088) IGURE SCHEMATIC SHEET P/N 63674, Rev. 9 Page 167...

  • Page 186: Igure B-9. Mr-J3

    B-9. MR-J3 2 (P/N C00088) IGURE SCHEMATIC SHEET Page 168 CM6200 Operating Manual...

  • Page 187: Igure B-10. Mr-J3 Schematic Sheet 3 (P/N C00088)

    B-10. MR-J3 3 (P/N C00088) IGURE SCHEMATIC SHEET P/N 63674, Rev. 9 Page 169...

  • Page 188: Igure B-11. Mr-J4

    B-11. MR-J4 (P/N A00093) IGURE LAYOUT Page 170 CM6200 Operating Manual...

  • Page 189: Igure B-12. Mr-J4 Control Panel Assembly Exterior (P/N B000394)

    B-12. MR-J4 (P/N B000394) IGURE CONTROL PANEL ASSEMBLY EXTERIOR P/N 63674, Rev. 9 Page 171...

  • Page 190: Igure B-13. Mr-J4

    B-13. MR-J4 (P/N B00394) IGURE CONTROL PANEL ASSEMBLY INTERIOR Page 172 CM6200 Operating Manual...

  • Page 191: Igure B-14. Mr-J4 Schematic Sheet 1 (P/N C00526)

    B-14. MR-J4 1 (P/N C00526) IGURE SCHEMATIC SHEET P/N 63674, Rev. 9 Page 173...

  • Page 192: Igure B-15. Mr-J4

    B-15. MR-J4 2 (P/N C00526) IGURE SCHEMATIC SHEET Page 174 CM6200 Operating Manual...

  • Page 193: Igure B-16. Mr-J4 Schematic Sheet 3 (P/N C00526)

    B-16. MR-J4 3 (P/N C00526) IGURE SCHEMATIC SHEET P/N 63674, Rev. 9 Page 175...
  • Page 194 This page intentionally left blank Page 176 CM6200 Operating Manual...

  • Page 195: Appendix Csds

    APPENDIX C Contact CLIMAX for the current list of safety data sheets. P/N 63674, Rev. 9 Page 177...
  • Page 196 This page intentionally left blank Page 178 CM6200 Operating Manual...

  • Page 197: Appendix Dmr-J4 Servo Amplifier Manual

    APPENDIX D MR-J4 SERVO AMPLIFIER MANUAL For any issues with the MR-J4 servo motor junction box, see the following pages. P/N 63674, Rev. 9 Page 179...
  • Page 198 This page intentionally left blank Page 180 CM6200 Operating Manual...

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