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Climax PM4200 Operating Manual

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PM4200
PORTABLE MILLING MACHIINE
OPERATING MANUAL
P/N 66757
July 2020
Revision 6

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Summary of Contents for Climax PM4200

  • Page 1 PM4200 PORTABLE MILLING MACHIINE OPERATING MANUAL P/N 66757 July 2020 Revision 6...
  • Page 3 CLIMAX. CLIMAX hereby grants permission to download a single copy of this manual and of any revision hereto onto an electronic storage medium to be viewed and to print one copy of this manual or any revision...
  • Page 4 CLIMAX WORLDWIDE LOCATIONS Page B PM4200 Operating Manual...
  • Page 5 CLIMAX will, at its option, either repair or replace the defective machine at no charge and will return the machine with shipping prepaid.
  • Page 6 This page intentionally left blank Page D PM4200 Operating Manual...

  • Page 7: Table Of Contents

    ........................7 ABELS IDENTIFICATION ......................... 10 ABELS PLACEMENT OVERVIEW ........................... 15 ........................15 ENERAL DESCRIPTION ..........................15 PPLICATIONS PM4200 ....................15 FEATURES AND OPTIONS ......................... 16 ETAILED DESCRIPTIONS 2.4.1 Main bed saddle ........................16 2.4.2 Tool attachment methods ......................16 2.4.3...
  • Page 8 Vertical adjustment leadscrew ....................50 5.1.5 Saddle ............................50 5.1.6 Electric power .......................... 50 5.1.7 Air power ..........................51 5.1.8 Hydraulic power ........................51 5.1.9 Hydraulic motor ........................51 5.1.10 Hydraulic filter and fluid ......................51 Page ii PM4200 Operating Manual...
  • Page 9 TABLE OF CONTENTS (CONTINUED) HAPTER ECTION 5.1.11 Electric feed assembly ......................51 5.1.12 Pneumatic feed assembly ......................52 ........................52 PPROVED LUBRICANTS ......................... 53 ROUBLESHOOTING The machine isn’t feeding or traveling, or does so slowly ............53 5.3.1 The spindle isn’t turning ......................53 5.3.2 5.3.3 The machine is cutting poorly ....................
  • Page 10 This page intentionally left blank Page iv PM4200 Operating Manual...
  • Page 11 VERTICAL SLIDE ASSEMBLY 25 E ........................18 IGURE LECTRIC FEED DRIVE 26 H ........................19 IGURE YDRAULIC MOTOR 27 PM4200 ................. 19 IGURE WITH HSK RAM AND ELECTRIC FEED 28 D ) ............23 IGURE IMENSIONS FOR SPINDLE INCHES AND MILLIMETERS 29 D ) ............
  • Page 12 LECTRIC HAND FEED DIRECTION 56 P ........................ 45 IGURE NEUMATIC FEED DRIVE 57 C ......................49 IGURE RITICAL FLAT SURFACES 58 H ..................... 55 IGURE YDRAULIC MOTOR SPECIFICATIONS 59 S PM4200 ....................58 IGURE HIPPING CONTAINER FOR Page vi PM4200 Operating Manual...
  • Page 13 ......................55 ABLE ONTROLLER PART NUMBERS 15 A PM4200 ................... 59 ABLE MODEL OPTIONS SPARE PARTS 16 PM4200 (120V & 230V) ........59 ABLE MODEL ELECTRIC MOTOR OPTION SPARE PARTS 17 PM4200 ................. 59 ABLE MODEL PNEUMATIC OPTION SPARE PARTS P/N 66757, Rev.
  • Page 14 This page intentionally left blank Page viii PM4200 Operating Manual...

  • Page 15: Introduction

    Climax will, at its option, either repair or replace the defective machine at no charge and will return the machine with shipping prepaid.

  • Page 16: How To Use This Manual

    NOTICE concerns a condition, procedure, or practice worthy of special attention. A tip provides additional information that can aid in completion of a task. Page 2 PM4200 Operating Manual...

  • Page 17: Safety Precautions

    Safety precautions Climax Portable Machining and Welding Systems leads the way in promoting the safe use of portable machine tools. Safety is a joint effort. You, the machine operator, must do your part by being aware of your work environment and closely following the operating procedures and safety precautions contained in this manual, as well as your employer’s safety guidelines.
  • Page 18 Most of the machine components are heavy and must be moved or lifted with approved rigging and practices. Climax accepts no responsibility for the selection of lifting equipment. Always follow your plant’s procedures for lifting heavy objects. Do not lift heavy objects by yourself as serious injury can result.

  • Page 19: Machine-Specific Safety Precautions

    Machine-specific safety precautions Sound Level – This machine produces potentially harmful sound levels. Hearing protection is required when operating this machine or working around it. During testing, the machine produced the following sound levels • Declared Sound Power Level: LWA = 98.3 dBA •...

  • Page 20: Risk Assessment Checklist

     I checked that all affected personnel understand the danger zone and are clear of it.  I evaluated and mitigated any other potential risks specific to my work area. Page 6 PM4200 Operating Manual...

  • Page 21: Items Required But Not Supplied

    • Dial indicator • • Hoisting equipment Labels identification Table 3 lists the warning labels should be on your machine. If any are defaced or missing, contact Climax immediately for replacements. ABLE ARNING LABELS P/N 25979 P/N 27462 Danger pinch point...
  • Page 22 Electrical warning P/N 41949 Plate serial year model CE electrical ratings P/N 59037 P/N 59039 Warning - wear ear Lift point protection P/N 59044 P/N 59042 Warning - consult Warning - hand operator's manual crush/moving parts Page 8 PM4200 Operating Manual...
  • Page 23 P/N 62888 Danger - part lift point only 2 x 3 do not lift machine remove lifting eye P/N 70226 Climax logo P/N 75740 P/N 75766 Lifting info and warning use lifting serial number device provided P/N 77568 P/N 78741...

  • Page 24: Labels Placement

    Labels placement The following figures display the location of the labels on the components of the PM4200. For further identification of location placement refer to the exploded views in Appendix B. IGURE ABEL OCATION ON WELDON MOTOR IGURE ABEL LOCATION ON...

  • Page 25: Figure 5 Blank Post Label Locations

    IGURE LANK POST LABEL LOCATIONS IGURE NEUMATIC FEED DRIVE LABEL LOCATIONS : P/N 29154, 75740 : P/N 59037 ABELS ABELS IGURE OIST BAR AND BED LABEL LOCATIONS IGURE EED DRIVE LABEL LOCATION : P/N 29152, 59039, 75740, 75766 : P/N 25979 ABELS ABELS P/N 66757, Rev.

  • Page 26: Figure 9 Ram Label Locations

    : P/N 34734, 59037 ABELS ABELS 79385 11 P 12 W IGURE NEUMATIC CONNECTION LABEL LOCATIONS IGURE ELDON MILL LABEL LOCATIONS BACK SIDE : P/N 29152, 59037, 59039, 79385, 79848 ABELS : P/N 34734 ABELS Page 12 PM4200 Operating Manual...

  • Page 27: Figure 13 Pneumatic Spindle Motor Label Locations

    13 P 14 W 230V IGURE NEUMATIC SPINDLE MOTOR LABEL LOCATIONS IGURE ELDON PINDLE CONTROLLER SIDE LABEL LOCATIONS : P/N 59037, 59044, 78741, 78741 ABELS : P/N 41949 ABELS 15 W 230V 16 HSK 120V/230V IGURE ELDON SPINDLE CONTROLLER TOP LABEL IGURE SPINDLE CONTROLLER RIGHT SIDE LABEL...

  • Page 28: Figure 17 120V/230V Controller Left Side Label Locations

    IGURE LECTRICAL CORD LABEL LOCATIONS FRONT 17 120V/230V IGURE CONTROLLER LEFT SIDE LABEL LOCATIONS : P/N 34734 ABELS : P/N 30081 32585 ABELS 19 E IGURE LECTRICAL CORD LABEL LOCATIONS BACK : P/N 34734 ABELS Page 14 PM4200 Operating Manual...

  • Page 29: Overview

    The machine is especially useful for milling large cumbersome parts. The PM4200 is a highly configurable machine with many options and accessories. The use and operation of all those options are covered in this manual. The machine configuration purchased by a customer may not contain all of the options and accessories detailed herein.

  • Page 30: Detailed Descriptions

    Systems are displayed in the exploded views section at the back of this manual. If a specific machine application requires additional options or accessories please contact a Climax sales representative for assistance in obtaining the needed components. Contact Climax for more information on these functions and options.

  • Page 31: Figure 22 Slide With An Integral Weldon Spindle

    2. A top slide with an integral Weldon spindle (Figure 22 22 S IGURE LIDE WITH AN INTEGRAL ELDON SPINDLE 3. A blank tool post (Figure 23 23 B IGURE LANK TOOL POST P/N 66757, Rev. 6 Page 17...

  • Page 32: Hsk Vertical Slide Assembly

    The feed assembly includes a limit switch assembly. See Section 4.2 for more information. The electric feed includes the following features: • ON/OFF switch • Feed direction lever • Feed rate dial • Rapid travel button • Handwheel Page 18 PM4200 Operating Manual...

  • Page 33: Hydraulic Motor (Optional Equipment)

    START/STOP pendant switchbox controls the power unit. The hydraulic motor speed control knob is located on the power unit. Optional hydraulic power units are available. For power unit information read the operating manual provided with the HPU. Components 27 PM4200 IGURE WITH HSK RAM AND ELECTRIC FEED P/N 66757, Rev. 6 Page 19...

  • Page 34: Specifications

    Exploded views of the components of the PM4200 are included in Appendix B. Specifications 2.6.1 Operating temperatures The recommended machine operating temperature is -4 °F to 140 °F (-20 °C to 60 °C). During normal use, the temperature of the machine housing normally increases to about 25 °F (14 °C) above the ambient temperature.

  • Page 35: Tooling Recommendations

    2.6.4 Pneumatic pressure and flow The PM4200 is designed to meet its performance specifications with the pneumatic motor supplied with sufficient air flow at 90 psi (621 kPa). While the pneumatic motor can operate with an inlet air pressure in the range of 70 psi (483 kPa) to 120 psi (827 kPa), running the motor with an air pressure above or below 90 psi (621 kPa) will result in either a reduction of machine performance or increased motor maintenance.

  • Page 36: Weights And Dimensions

    Bed Length (Table 5) + 8.8 inches (+223.52 mm) Width 13.22 - 20.22 inches (335.8-513.6 mm) (Weldon) 28.5 inches (723.9 mm) (HSK) 13.6 – 16.6 inches (345.44 – 421.64 mm) (Weldon) Height 17.6 – 21.6 inches (447.04 – 548.64 mm) (HSK) Page 22 PM4200 Operating Manual...

  • Page 37: Figure 28 Dimensions For Hsk Spindle ( Inches And Millimeters )

    Electric Motor Electric Feed Saddle 28 D IGURE IMENSIONS FOR SPINDLE INCHES AND MILLIMETERS P/N 66757, Rev. 6 Page 23...

  • Page 38: Figure 29 Dimensions For Weldon Spindle ( Inches And Millimeters )

    29 D IGURE IMENSIONS FOR ELDON SPINDLE INCHES AND MILLIMETERS Page 24 PM4200 Operating Manual...

  • Page 39: Figure 30 Dimensions Of Blank Tool Post ( Inches And Millimeters )

    30 D IGURE IMENSIONS OF BLANK TOOL POST INCHES AND MILLIMETERS P/N 66757, Rev. 6 Page 25...
  • Page 40 This page is intentionally left blank Page 26 PM4200 Operating Manual...

  • Page 41: Machine Setup And Operation

    Receipt and inspection Your Climax product was inspected and tested prior to shipment, and packaged for normal shipment conditions. Climax does not guarantee the condition of your machine upon delivery. When you receive your Climax product, perform the following receipt checks.

  • Page 42: Figure 31 Lifting Point Label 59039

    Each subassembly of the PM4200 has lifting eyes or hoist rings for the purpose of individually lifting the subassemblies. The hoist rings on the hoist ring bars are rated for lifting the assembled machine. WARNING Falling or uncontrolled swinging of machinery can cause serious injury or be fatal to the operator and bystanders.

  • Page 43: Figure 33 Flat - Horizontal Lifting

    For horizontal –flat mounting: Attach hoist shackles to all four of the hoist rings on the bed, as shown in Figure 33. 33 F IGURE HORIZONTAL LIFTING For vertical-horizontal mounting: Attach hoist shackles to the two hoist rings on the same side of the bed as shown in Figure 34. 34 V IGURE ERTICAL...

  • Page 44: Figure 35 Vertical - Vertical Lifting

    For all mounting orientations: 1. Lift the PM4200 slowly and carefully using the hoist rings on the hoist ring bar (Figure . If it is out of balance, lower the machine to the ground.

  • Page 45: Bed Installment

    Make sure the bed is flat and level when mounted to the workpiece (Figure 38 WARNING Do not remove the rigging from the PM4200 until it is secured to the workpiece. The machine can tip or fall over if not...

  • Page 46: Gib Adjustment

    3. Loosen the gib screws slightly, and then tighten them to keep the screws in place. Repeat until all gib screws are adjusted. CAUTION To avoid machine damage, do not tighten the gib screws to more than 20 in-lbs (2.26 Nm) of torque. Use recommended lubricants. Page 32 PM4200 Operating Manual...

  • Page 47: Saddle Orientation

    3.3.5 Saddle orientation To reverse the saddle orientation: 1. Remove the two screws from the leadscrew nut at the base of the saddle (Figure 41 NOTICE When reversing the saddle orientation, make sure that no chips or debris becomes trapped between the saddle and bed.

  • Page 48: Inserting Tools In Tool Holders

    To avoid damaging the 44. L IGURE OWER QUILL CLAMPING SCREW LOCATION machine, do not tighten the quill clamping screws if the quill is retracted beyond the location of the lower quill clamping screw. See Figure 44. Page 34 PM4200 Operating Manual...

  • Page 49: Mounting The Milling Cutter Option

    Mounting the milling cutter option WARNING To avoid serious bodily injury, turn off and lock out the power before mounting the milling cutter. Make sure the spindle is completely stopped and the machine power locked out. 2. Clean dirt and chips from the spindle opening. CAUTION Chips or dirt in the spindle opening will cause the milling cutter to seat off-center.

  • Page 50: Switching And Installing Tools (Hsk Spindle)

    Figure 46. 3. Loosen slowly until a “pop” sound indicates the tool is released. 4. Remove the tool. 46 R IGURE EMOVING TOOLING USING ALLEN WRENCH Page 36 PM4200 Operating Manual...

  • Page 51: Tramming The Milling Spindle (Optional Equipment)

    3.7.2.2 Inserting tooling (HSK spindle) 1. Insert the tool with the deeper notch aligned to the set screw. 2. Tighten in place using the Allen wrench provided (Figure 47 NOTICE The depth of the notch at the top of the tool is 47 D IGURE EEP NOTCH IN ONE SIDE OF TOOL HEAD...

  • Page 52: Positioning The Milling Head

    Do the following to connect hydraulic power: 1. Make sure the power unit is shut off and locked out. 1. Check the reservoir level - fill the reservoir to above the red bar (on the sight/temperature gage) with hydraulic oil. Page 38 PM4200 Operating Manual...

  • Page 53: Electrical Power

    CAUTION To avoid machine damage, use only the recommended fluid listed in Table 13 in Section 5.2. 2. Make sure the power unit wiring matches the electric source. 3. Plug the power unit into a grounded outlet. 4. Make sure all hose fittings are clean. 5.

  • Page 54: Pneumatic Power

    2. Use nonrestrictive air lines and fittings. Check periodically to ensure air pressure is 90 psi (621 kPa). 3. Adjust air motor speed only by resetting the needle valve. CAUTION Do not attempt to adjust air motor speed by changing the air pressure from 90 psi (621 kPa). Page 40 PM4200 Operating Manual...

  • Page 55: Operation

    OPERATION Pre-start checks Do the following before operating the PM4200: 1. Make sure the milling cutter is sharp and free of nicks. 2. Lubricate all gibs (Section 3.3.4 3. Check that all moving parts move freely. 4. Clean chips away from threaded parts...

  • Page 56: Feed Operation

    Use the hand wheel on the vertical adjusting screw to manually feed the milling head. The hand wheel dial is graduated in .001" (.0254 mm) increments. It can turn in either direction. Feed is .100" (2.54 mm) per revolution. Do the following to feed the milling head: Page 42 PM4200 Operating Manual...

  • Page 57: Weldontraverse End Mill Feed

    1. Turn the spindle speed control (on the hydraulic power unit) until the cutter is turning at the desired speed. 2. Turn the hand wheel until the milling head just touches the work piece. 3. Set the graduated dial to zero. 4.

  • Page 58: Electric Feed

    The feed direction lever has three settings. The mid setting (straight down) is NEUTRAL. This enables the operator to feed the PM4200 manually. Longitudinal feed rate is set using the feed rate dial. Feed rate is variable up to 20 inches (508 mm) per minute.

  • Page 59: Electric Machine Operation

    The pneumatic feed assembly mounts to the end of the bed to transport the portable milling head automatically or manually along the bed (Figure 56). To engage the feed belt: 1. Tighten the engagement hub. 2. Loosen the hub to disengage the belt. A motor mounting slot in the drive box provides for adjustment of the feed belt.

  • Page 60: Pneumatic Machine Operation

    9. Plunge the end mill by turning the vertical adjustment leadscrew clockwise until the end mill is at the desired depth. 10. Feed the end mill until it has cut the desired area. See Section 4.2 for feed instructions. Page 46 PM4200 Operating Manual...

  • Page 61: Hydraulic Machine Operation

    WARNING To avoid bodily injury from flying chips and moving machinery, do not remove chips until the cutter has stopped moving and rotating. 11. After milling, raise the end mill clear of the work piece. Hydraulic machine operation The hydraulic control schematics are found in the HPU manual provided by the manufacturer. CAUTION To avoid damaging the hydraulic motor, do not run the hydraulic power unit pump faster than 5 GPM (19 L/min).
  • Page 62 Do the following to disassemble the PM4200 from the workpiece: 1. Retract the milling cutter up from the work piece. 2. Turn the spindle speed control (on the hydraulic power unit or pendant) down all the way to stop the motor and spindle.

  • Page 63: Maintenance

    MAINTENANCE Part maintenance Maintenance intervals and their associated tasks are listed in Table 12. 12 M ABLE AINTENANCE NTERVALS Interval Task Section Reference Before each use Clean dove tail ways 5.1.1 Weekly Lubricate vertical adjustment leadscrew 5.1.4 Lubricate saddle leadscrew 5.1.5 Periodically Inspect motor brushes...

  • Page 64: Top Slide

    3. Replace brushes when they have worn down to .25" (6 mm). Always replace brushes in sets. Before operating the machine, check the power cord for damage. Replace or repair any damaged or worn parts. Use only grounded, properly rated electrical outlets. Page 50 PM4200 Operating Manual...

  • Page 65: Air Power

    5.1.7 Air power Do the following to sustain the life of the air motor: 1. Fill the lubricator oil cup before each use with tool oil that contains antioxidants and rust inhibitors. The lubricator should deliver oil a rate of 20-30 drops per minute at full throttle. 2.

  • Page 66: Pneumatic Feed Assembly

    Periodically check the feed belt for wear. Approved lubricants Climax recommends using the following lubricants at the locations indicated. Failure to use the appropriate lubricants at the recommended intervals can result in damage and premature machine wear. Table 13 lists the approved lubricants for maintaining the PM4200.

  • Page 67: Troubleshooting

    Troubleshooting This section is intended to help you solve basic machine performance problems. For serious maintenance or if you have questions on the following procedures, contact Climax. The machine isn’t feeding or traveling, or does so slowly 5.3.1 If the machine isn’t feeding or traveling as it should, check the following: •...

  • Page 68: The Machine Is Cutting Poorly

    The bed may be under stress, due to improper adjustment of fastening and jacking screws. Redo setup (Section 3). Repairs If machine performance quality becomes unacceptable as a result of excessive component wear or damaged components, contact Climax for repairs information. Specifications 5.5.1 Hydraulic specifications Refer to Figure 58 for the maximum speeds, pressures, and flow rates for the various hydraulic motors.

  • Page 69: Electrical Controller Specifications

    58 H IGURE YDRAULIC MOTOR SPECIFICATIONS The recommended machine operating temperature is -4– 140 °F (-20–60 °C). During normal use, the temperature of the machine housing normally increases to about 25 °F (14 °C) above the ambient temperature. 5.5.2 Electrical controller specifications The HSK and Weldon spindle can be powered electronically.
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  • Page 71: Storage

    STORAGE The PM4200 is intended to be stored indoors in a temperature and humidity controlled environment. Proper storage will extend the machine’s usefulness and prevent undue damage. Before storing, do the following: 1. Clean the machine with solvent to remove grease, metal chips, and moisture.

  • Page 72: Decommisioning

    HIPPING CONTAINER FOR Decommisioning To decommission the PM4200 prior to disposal, remove the gear box, from the electric and pneumatic HSK spindle option, and dispose of them separately from the other components. For the hydraulic motor option, empty the hydraulic lines and dispose of the hydraulic oils according to the MSDS sheet provided in this manual. Dispose of the leadscrew nuts separately from the rest of the machine components.

  • Page 73: Appendix A Spare Parts

    39633 WRENCH TORX TT-15 T-HANDLE 10661 HANDLE MODIFIED 4IN DIA 36747 HANDLE REVOLVING 16MM DIN98-TP TYPE E 47229 CARBIDE INSERT .528IC 16 PM4200 (120V & 230V) ABLE MODEL ELECTRIC MOTOR OPTION SPARE PARTS Description 10677 GEAR BRONZE 10683 GEAR LEXAN SERVO FEED MOTOR 150 SERIES...
  • Page 74 This page intentionally left blank Page 60 PM4200 Operating Manual...

  • Page 75: Appendix Bexploded Views

    The following diagrams and parts lists are for your reference purposes only. The machine Limited Warranty is void if the machine has been tampered with by anyone who has not been authorized in writing by Climax to perform service on the machine.
  • Page 76 81702 ..................110 IGURE OTOR ASSEMBLY HYDRAULIC 106 S 66217 .................. 111 IGURE WIVEL ASSEMBLY MILLING HEAD 107 A 75752 ................. 112 IGURE SSEMBLY OISTING TTACHMENT 108 A 72150 ....................113 IGURE SSEMBLY BED CHART Page 62 PM4200 Operating Manual...

  • Page 77: Igure And Feed Schematic 10658

    60 120V 230V P/N 10658 IGURE FEED SCHEMATIC P/N 66757, Rev. 6 Page 63...

  • Page 78: Igure Feed Assembly Wleadscrew 72151

    61 120V P/N 72151 IGURE FEED ASSEMBLY W LEADSCREW Page 64 PM4200 Operating Manual...

  • Page 79: Igure Feed Assembly Wleadscrew Bom 72151

    62 120V P/N 72151 IGURE FEED ASSEMBLY W LEADSCREW P/N 66757, Rev. 6 Page 65...
  • Page 80 63 120V W P/N 36549 IGURE ELDON SPINDLE SCHEMATIC Page 66 PM4200 Operating Manual...
  • Page 81 64 230V W P/N 36685 IGURE ELDON SPINDLE SCHEMATIC P/N 66757, Rev. 6 Page 67...

  • Page 82: Igure Peed Controller Schematic 79218

    65 S P/N 79218 IGURE PEED CONTROLLER SCHEMATIC Page 68 PM4200 Operating Manual...

  • Page 83: Igure And 230V Hsk Schematic 68926

    66 120V 230V HSK P/N 68926 IGURE SCHEMATIC P/N 66757, Rev. 6 Page 69...
  • Page 84 This page intentionally left blank Page 70 PM4200 Operating Manual...

  • Page 85: Igure Ontroller Assembly 79218

    67 C P/N 79218 IGURE ONTROLLER ASSEMBLY P/N 66757, Rev. 6 Page 71...

  • Page 86: Igure Ontroller Assembly 2 79218

    68 C 2 P/N 79218 IGURE ONTROLLER ASSEMBLY Page 72 PM4200 Operating Manual...

  • Page 87: Igure Ontroller Parts List 79218

    69 C P/N 79218 IGURE ONTROLLER PARTS LIST P/N 66757, Rev. 6 Page 73...

  • Page 88: Igure Ontroller Assembled 79218

    70 C P/N 79218 IGURE ONTROLLER ASSEMBLED Page 74 PM4200 Operating Manual...

  • Page 89: Igure Eed Assembly Wmanual Leadscrew 75485

    71 F P/N 75485 IGURE EED ASSEMBLY W MANUAL LEADSCREW P/N 66757, Rev. 6 Page 75...

  • Page 90: Igure Eed Assembly Wmanual Leadscrew Bom 65298

    72 F P/N 65298 IGURE EED ASSEMBLY W MANUAL LEADSCREW Page 76 PM4200 Operating Manual...

  • Page 91: Igure Eed Assembly Wpneumatic Leadscrew 72803

    73 F P/N 72803 IGURE EED ASSEMBLY W PNEUMATIC LEADSCREW P/N 66757, Rev. 6 Page 77...

  • Page 92: Igure Earing Block Assembly 82576

    74 B P/N 82576 IGURE EARING BLOCK ASSEMBLY Page 78 PM4200 Operating Manual...

  • Page 93: Igure Earing Block Assembly Parts List 82576

    75 B P/N 82576 IGURE EARING BLOCK ASSEMBLY PARTS LIST P/N 66757, Rev. 6 Page 79...

  • Page 94: Igure Neumatic Feed Assembly 65308

    76 P P/N 65308 IGURE NEUMATIC FEED ASSEMBLY Page 80 PM4200 Operating Manual...

  • Page 95: Igure Neumatic Feed Assembly Bom 65308

    77 P P/N 65308 IGURE NEUMATIC FEED ASSEMBLY P/N 66757, Rev. 6 Page 81...

  • Page 96: Igure Neumatic Conditioning Unit Control Schematic 78264

    78 P P/N 78264 IGURE NEUMATIC CONDITIONING UNIT CONTROL SCHEMATIC Page 82 PM4200 Operating Manual...
  • Page 97 79 H P/N 65321 IGURE OSE ASSEMBLY P/N 66757, Rev. 6 Page 83...

  • Page 98: Inch , Rh Leadscrew 71970

    80 R , 12 , RH P/N 71970 IGURE AM ASSEMBLY INCH LEADSCREW Page 84 PM4200 Operating Manual...

  • Page 99: Igure Am Assembly Inch , Rh Leadscrew Bom 71970

    81 R , 12 , RH P/N 71970 IGURE AM ASSEMBLY INCH LEADSCREW P/N 66757, Rev. 6 Page 85...

  • Page 100: Igure Eldon Shank Ram Assembly 83541

    82 W P/N 83541 IGURE ELDON SHANK RAM ASSEMBLY Page 86 PM4200 Operating Manual...

  • Page 101: Igure Opslide Assembly Weldon Shank Bom 83541

    83 T P/N 83541 IGURE OPSLIDE ASSEMBLY WELDON SHANK P/N 66757, Rev. 6 Page 87...

  • Page 102: Igure Opslide Assembly Weldon Shank Electric 83526

    84 T P/N 83526 IGURE OPSLIDE ASSEMBLY WELDON SHANK ELECTRIC Page 88 PM4200 Operating Manual...
  • Page 103 85 T P/N 83526 IGURE OPSLIDE ASSEMBLY WELDON SHANK ELECTRIC PARTS LIST P/N 66757, Rev. 6 Page 89...
  • Page 104 86 P 1/2" P/N 96762 IGURE NEUMATIC CONTROL ASSEMBLY Page 90 PM4200 Operating Manual...

  • Page 105: Igure Opslide Assembly Weldon Shank Pneumatic 76245

    87 T P/N 76245 IGURE OPSLIDE ASSEMBLY WELDON SHANK PNEUMATIC P/N 66757, Rev. 6 Page 91...

  • Page 106: Igure Opslide Assembly Weldon Shank Pneumatic Parts List 76245

    88 T 76245 IGURE OPSLIDE ASSEMBLY WELDON SHANK PNEUMATIC PARTS LIST Page 92 PM4200 Operating Manual...

  • Page 107: Igure Lide Assembly Blank 38167

    89 S 38167 IGURE LIDE ASSEMBLY BLANK P/N 66757, Rev. 6 Page 93...

  • Page 108: Igure Lide Assembly Blank Bom 38167

    90 S BOM 38167 IGURE LIDE ASSEMBLY BLANK Page 94 PM4200 Operating Manual...

  • Page 109: Igure Illing Head Assembly , Hsk 40, 120V 64667

    91 M , HSK 40, 120V 64667 IGURE ILLING HEAD ASSEMBLY P/N 66757, Rev. 6 Page 95...

  • Page 110: Igure Illing Head Assembly , Hsk 40, 230V 66342

    92 M , HSK 40, 230V 66342 IGURE ILLING HEAD ASSEMBLY Page 96 PM4200 Operating Manual...

  • Page 111: Igure Illing Head Assembly Hsk Hydraulic 65262

    93 M 65262 IGURE ILLING HEAD ASSEMBLY HYDRAULIC P/N 66757, Rev. 6 Page 97...

  • Page 112: Igure Illing Head Assembly Hsk Pneumatic Right Angle 68455

    94 M 68455 IGURE ILLING HEAD ASSEMBLY PNEUMATIC RIGHT ANGLE Page 98 PM4200 Operating Manual...

  • Page 113: Igure Illing Head Assembly , Hsk 40, Pneumatic Direct Drive 68584

    95 M , HSK 40, 68584 IGURE ILLING HEAD ASSEMBLY PNEUMATIC DIRECT DRIVE P/N 66757, Rev. 6 Page 99...

  • Page 114: Igure Earbox Assembly , Hsk

    96 G , HSK 40 64649 IGURE EARBOX ASSEMBLY SPINDLE Page 100 PM4200 Operating Manual...

  • Page 115: Igure Pindle Assembly , Hsk 40 64643

    97 S , HSK 40 64643 IGURE PINDLE ASSEMBLY P/N 66757, Rev. 6 Page 101...

  • Page 116: Igure Pindle Assembly , Hsk 40Bom 64643

    98 S , HSK 40BOM 64643 IGURE PINDLE ASSEMBLY Page 102 PM4200 Operating Manual...

  • Page 117: Igure Otor Assembly , Hsk Spindle , 120V 64655

    99 M , HSK , 120V 64655 IGURE OTOR ASSEMBLY SPINDLE P/N 66757, Rev. 6 Page 103...
  • Page 118 100 M , HSK , 230V 66341 IGURE OTOR ASSEMBLY SPINDLE Page 104 PM4200 Operating Manual...

  • Page 119: Hsk Air Motor Assembly 68467

    101 HSK 68467 IGURE AIR MOTOR ASSEMBLY P/N 66757, Rev. 6 Page 105...

  • Page 120: Hsk Air Motor Assembly 68467

    102 HSK 68467 IGURE AIR MOTOR ASSEMBLY Page 106 PM4200 Operating Manual...

  • Page 121: Inch

    103 M , HSK 40, 3 64984 IGURE ILL FACE ASSEMBLY INCH P/N 66757, Rev. 6 Page 107...

  • Page 122: 3/4 Shank 39634

    104 M 39634 IGURE ILL FACE KIT SHANK Page 108 PM4200 Operating Manual...

  • Page 123: Mm Shank 45068

    105 M 45068 IGURE ILL FACE MM SHANK P/N 66757, Rev. 6 Page 109...

  • Page 124: Otor Assembly , Hydraulic 81702

    106 M 81702 IGURE OTOR ASSEMBLY HYDRAULIC Page 110 PM4200 Operating Manual...

  • Page 125: Wivel Assembly , Milling Head 66217

    107 S 66217 IGURE WIVEL ASSEMBLY MILLING HEAD P/N 66757, Rev. 6 Page 111...

  • Page 126: Oisting Attachment 75752

    108 A 75752 IGURE SSEMBLY OISTING TTACHMENT Page 112 PM4200 Operating Manual...

  • Page 127: Ssembly Bed Chart 72150

    109 A 72150 IGURE SSEMBLY BED CHART P/N 66757, Rev. 6 Page 113...

  • Page 128: Appendix C Msds

    APPENDIX C Contact CLIMAX for the current list of Safety Data Sheets. Page 114 PM4200 Operating Manual...

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