Climax CM6200 Manuals

Manuals and User Guides for Climax CM6200. We have 1 Climax CM6200 manual available for free PDF download: Operating Manual

Climax CM6200 Operating Manual

Climax CM6200 Operating Manual (334 pages)

CIRCULAR MILLING MACHINE

Brand: Climax | Category: Power Tool | Size: 17 MB

Table of Contents

Table of Contents

9
1 Introduction

19
2 Overview

29
- Features and Options
  29
- Available Machine Options
  30
- Features
  30
- Point Machining
  31
- Rotary Table Speeds Using Hydraulic Motors When Single-Point Machining
  31
- Machine Components
  32
- Machine Envelope and Operating Dimensions
  35
- Hydraulic Motor Specifications
  37
- Specifications
  37
- Weight Specifications
  37
3 Setup

39
4 Operation

71
- Operation Setup
  71
- Pre - Start Checks
  72
- Pre-Start Checks
  72
- Tool Setup
  72
- Spindle Tramming
  73
- Control Pendant
  77
- Coordinate Systems
  77
- Machine Controls Overview
  78
- Main Menu
  82
- Machine Setup
  84
- Incremental Move
  86
- Absolute Move
  87
- Incremental Velocity Move
  88
- Absolute Velocity Move
  89
- Pop - up Screens
  90
- Pop-Up Screens
  90
- 4.2.10 Alarm History Screens
  91
- 4.2.11 Status Screen
  92
- 4.2.12 System Info
  93
- Circular Milling
  93
- Installing the Milling Head Cutter
  94
- Safe Operating Ranges
  94
- Setting the Dro ( Milling Head Equipment )
  94
- Setting the DRO (Milling Head Equipment)
  94
- Replacing the Milling Assembly
  97
- Performing Circular Milling
  98
- Grinding Attachment Setup
  99
- Grinding Option
  99
- Operation
  100
- Single - Point Option
  100
- Configuring the Rotary Union for ID or OD Mount
  102
- ID Mount Configuration
  105
- Od Mount Configuration
  106
- Replacing the Milling Assembly
  107
- Installing the Hydraulic Drive in the Single - Point Configuration
  108
- Installing the Hydraulic Drive in the Single-Point Configuration
  108
- Installing the Feed Box
  109
- Reversing the Feed Box Direction
  110
- Operating the Pneumatic Feed System
  112
- Adjusting Cut Characteristics
  113
- Disassembly
  113
5 Maintenance and Troubleshooting

115
- Aintenance Intervals
  115
- Maintenance Intervals
  115
- Check the Pneumatic Conditioning Unit Drop - out Circuit
  116
- Check the Pneumatic Conditioning Unit Drop-Out Circuit
  116
- Check the Pneumatic Conditioning Unit Emergency Stop
  116
- Maintenance Tasks
  116
- Maintain the Rotary Table and Drive Assembly
  117
- Replacing the PLC Battery
  117
- Adjusting the Drag Brake
  118
- Drag Brake Settings
  118
- Recommended Lubricants
  120
- Linear Rail Maintenance
  122
- Main Ring Gear Lubrication
  122
- The Machine Is Cutting Poorly
  123
- The Machine Isn't Feeding or Is Slow and Unresponsive
  123
- The Machine Isn't Turning
  123
- The Machine Isnt Feeding or Is Slow and Unresponsive
  123
- The Machine Isnt Turning
  123
- Troubleshooting
  123
- The Cut Depth Changes Involuntarily
  124
- The Machine Isn't Cutting Flat
  124
- The Machine Isnt Cutting Flat
  124
- The Machine Stops Suddenly
  124
- The Servo System Alarm or Warning
  124
- The Spindle Isn't Turning
  124
- The Spindle Isnt Turning
  124
- Mr-J3 Servo Amplifier Error Codes
  125
- Short-Term Storage
  135
- Storage
  135
- Storage and Shipping
  135
- Decommissioning
  136
- Long-Term Storage
  136
- Shipping
  136
Appendix A Assembly Drawings

137
Appendix B Schematics

177
- Appendix Bschematics
  177
- (P/N E00009)
  178
- Igure B-1. Mr-J3
  178
- Igure B-2. Mr-J3 System Layout (P/N A00033)
  179
- (P/N B00070)
  180
- Igure B-4. Mr-J3
  181
- Junction Box Assembly (P/N B00083)
  181
- (P/N B00110)
  182
- Igure B-5. Mr-J3
  182
- Igure B-6. Mr-J3 Control Panel Exterior Assembly Sheet 1 (P/N B00116)
  183
- (P/N B00116)
  184
- Igure B-7. Mr-J3
  184
- (P/N C00088)
  185
- Igure B-8. Mr-J3
  185
- (P/N C00088)
  186
- Igure B-9. Mr-J3
  186
- Igure B-10. Mr-J3 Schematic Sheet 3 (P/N C00088)
  187
- (P/N A00093)
  188
- Igure B-11. Mr-J4
  188
- Igure B-12. Mr-J4 Control Panel Assembly Exterior (P/N B000394)
  189
- (P/N B00394)
  190
- Igure B-13. Mr-J4
  190
- Igure B-14. Mr-J4 Schematic Sheet 1 (P/N C00526)
  191
- (P/N C00526)
  192
- Igure B-15. Mr-J4
  192
- Igure B-16. Mr-J4 Schematic Sheet 3 (P/N C00526)
  193
- Appendix Csds
  195
- Appendix Dmr-J4 Servo Amplifier Manual
  197

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