Related Manuals for USA Lab CLC Series
Summary of Contents for USA Lab CLC Series
- Page 1 Recirculating Closed Loop PLC Chiller Manual Model: CLC Series with PLC Control 60/80, 100/40, 100/80, 200/40, 200/80...
- Page 2 Index Safety Precautions and Explanations 1. Important Information 1.1 Safety Notices 1.2 Features 1.3 Technical Parameters 2. Diagrams 3. Control Panel Operation 3.1 HMI Display Operation 4. Installation 4.1 Included Items 4.2 Thermal Transfer Fluids 4.3 Tubing Connections 4.4 Electrical Connection 4.5 Operating Area 4.6 Operating Instructions and Notes 5.
- Page 3 Safety Precautions and Explanations At USA Lab, safety is our number one priority. The following information provides guidelines for safety when using USA Lab equipment. Any piece of machinery can become dangerous to personnel when improperly operated or poorly maintained. ALL employees operating and maintaining USA Lab equipment should be familiar with its operation, thoroughly trained, and Instructed on the best safety practices.
- Page 4 Ensure that all power sources are turned off when the machine is not in use. This encompasses electrical and pneumatic power. • Read the manual for any special operational instructions for each piece of equipment. All USA Lab authored manuals are typically included with each device as well as posted online. •...
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Page 5: Symbols And Warnings
Symbols and Warnings Below are examples of commonly used symbols and what they mean. Understand them and their potential consequences. -
Page 6: Section 1 | Important Information
1.1 Safety Notices USE ETHANOL or DYNALENE XLT 2 (XLT 120) * USA Lab is not responsible for any loss or harm incurred by using any transfer fluid * (See section 4.2) The use of Personal Protection Equipment (PPE) is REQUIRED. - Page 7 1.2 Features • The CLC Series of high-performance closed loop recirculating chillers, use UL Listed phase change compressors. Danfoss, Panasonic, & Invotech. • UL Listed circulation pump. (Except 60/80) • Refrigerant gauges quickly help determine how well the system is operating.
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Page 8: Technical Parameters
1.3 Technical Parameters Model Specifications: Model 60/80 100/40 Expansion Tank Capacity Tank Dimensions 15.75" X 7.9" X 15.75" 15.74" X 7.9" X 15.75" Temperature Range Room Temperature to -80°C Room Temperature to -40°C Cooling Capacity 22kW @22°C to 368W @-80°C 22kW @22°C to 368W @-40°C Exchanger Surface Area 1.46m²... -
Page 9: Section 2 | Diagrams
Section 2 | Diagrams Pump Graphs 60/80: Not Available 100/40: 100/80: 200/40: 200/80:... -
Page 10: Section 3 | Control Panel Operation
Section 3 | Control Panel Operation 3.1 HMI Display Operation Disclaimer – Parameters are not allowed to be modified by end users. This is to protect the equipment from accidental damage. Modifying parameters for any reason, without our knowledge and permission will constitute a void of the warranty. - Page 11 Operation Page: ** Be careful not to set an ON time for the machine to run while unattended ** 1. Point Value is the current transfer fluid temperature. 2. Set Value is the desired transfer fluid temperature. 3. You can select the desired measurement probe by pressing #3. “Outlet temp control”...
- Page 12 Recipe Page: This is the Recipe Page. You can have a maximum of 15 phases in each recipe. Enter a value of “0” to ignore that phase. You can save and open your recipes by using the box outlined above. Up to 70 recipes can be stored. To Program a Recipe: 1.
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Page 13: Section 4 | Installation
Section 4 | Installation 4.1 Included Items Each chiller includes the following: (Except 60/80, ¾” NPT fittings and no gaskets or clamps) 2 x 6ft. of insulated flexible bellow hose with 2” Tri-clamp ends. 12ft. of tubing total. 1 x Manual Pouch with PTFE thread tape and external probe. (not pictured below) 2 x 2”... -
Page 14: Tubing Connections
Water, as it Can Cause Rusting of Many Internal Parts. Failure to follow these warnings will result in damage to the equipment and void the warranty. * USA Lab is not responsible for any loss or harm incurred by using any transfer fluid * 4.3 Tubing Connections Precautions: Fluid lines should be unobstructed without any hard bends in the run. - Page 15 Outlet Connection (Top): Inlet Connection (Bottom):...
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Page 16: Electrical Connections
4.4 Electrical Connections Each unit has its own power requirements, please understand their differences. This unit must be operated on its own circuit Installed by a licensed professional. DO NOT attempt to replace/extend the power cord of the unit. Failure and injury will result. All units must be hardwired into a general duty safety switch or a lockout: Chiller compressor starting amperage calculation: Nominal amperage + 25% Example. -
Page 17: Operating Area
4.5 Operating Area Always leave at least 24-36 inches around the unit. Obstructing the ventilation will cause poor performance or part failure. Always keep the operating area clean and organized to prevent injury or damage. Only operate the unit in a climate-controlled facility. Normal operating temperature is 70°F or 20°C. If the temperature exceeds 90°F or 32°C performance will be degraded. -
Page 18: Section 5 | Maintenance
Section 5 | Maintenance 5.1 Periodic Maintenance Shut off the breaker AND disconnect the power cord before any maintenance Use a damp soft cloth to wipe clean. Stubborn stains should be cleaned by neutral detergents. The maintenance of internal electrical and cooling parts must be performed by professionals or trained electricians. -
Page 19: Section 6 | Technical Diagrams And Troubleshooting
Section 6 | Technical Diagrams and Troubleshooting 6.1 Circuit Board Diagrams - Reserved for future revision -... -
Page 20: Troubleshooting
6.2 Troubleshooting Problem Cause Solution A. Move high leg to L3. A. Phase protection shutdown. (Except 60/80) B. No power from panel. B. Reset breaker or check fuses. No power C. Panel has power, chiller does C. Check breaker on the chiller. not. - Page 21 A. Connect external probe. A. External probe is not B. Enable cooling. connected. C. Wait for fluid to warm or B. Cooling not enabled. change setting. Not Cooling C. Cooling has reached set point. D. Check capacitor or relay in D.
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Page 22: Section 7 | Warranty Information And Coverages
Within this warranty period USA Lab will replace or repair components that fail during normal daily use. Such repairs or parts will be covered in full by USA Lab and the customer will be responsible for shipping, labor, and custom duties. - Page 23 You will be responsible for the return shipment unless deemed defective by USA Lab. In that case, we will pay for return shipment and replacement shipment costs. • The item(s) must be returned in original packaging and in undamaged condition.
- Page 24 This manual and its contents are subject to change without notice. USA Lab reserves the right of ultimate interpretation of the instruction manual. Additionally, USA Lab is not responsible for damages or injuries caused by improper use; knowingly or unknowingly.
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