USA Lab UC Series Manual

USA Lab UC Series Manual

Recirculating chiller

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Recirculating Chiller Manual
Model: UC Series
5/10, 20/20, 20/40, 30/30, 30/40, 50/30, 50/40, 30/80
All Chillers
Certified

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Table of Contents
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Summary of Contents for USA Lab UC Series

  • Page 1 Recirculating Chiller Manual Model: UC Series 5/10, 20/20, 20/40, 30/30, 30/40, 50/30, 50/40, 30/80 All Chillers Certified...
  • Page 2 Index Safety Precautions and Explanations 1. Important Information 1.1 Safety Notices 1.2 Features 1.3 Technical Parameters 2. Diagrams 3. Control Panel Operation 3.1 LCD Display Operation 3.2 PLC Display Operation 4. Installation 4.1 Included Items 4.2 Thermal Transfer Fluids 4.3 Tubing Connections 4.4 Electrical Connection 4.5 Operating Area 4.6 Operating Instructions and Notes...
  • Page 3 Safety Precautions and Explanations At USA Lab, safety is our number one priority. The following information provides guidelines for safety when using USA Lab equipment. Any piece of machinery can become dangerous to personnel when improperly operated or poorly maintained. ALL employees operating and maintaining USA Lab equipment should be familiar with its operation, thoroughly trained, and Instructed on the best safety practices.
  • Page 4 Ensure that all power sources are turned off when the machine is not in use. This encompasses electrical and pneumatic power. • Read the manual for any special operational instructions for each piece of equipment. All USA Lab authored manuals are typically included with each device as well as posted online. •...
  • Page 5: Symbols And Warnings

    Symbols and Warnings Below are examples of commonly used symbols and what they mean. Understand them and their potential consequences.
  • Page 6: Section 1 | Important Information

    Never use a generator to power this equipment. Do not change the length of the power cable. Repairs must be made by USA Lab or by instruction from USA Lab. If there is a problem, do not continue to use the chiller.
  • Page 7 1.2 Features • The UC Series of high-performance open loop recirculating heater chillers, use internationally recognized phase change compressors. • The pump can move your transfer fluid quickly. • Casters aid in the portability of the chillers. • When connected to a rotary evaporator, the UC can maintain a consistent condensation rate.
  • Page 8: Technical Parameters

    1.3 Technical Parameters Model Specifications Model 5/10 20/20 20/40 30/30 Reservoir Capacity (L) Reservoir Dimensions (In) 8" x 8" 11.8" x 11.8" 13.7" x 13.7" Ambient to - Ambient to - Temperature Range (°C) Ambient to -20°C Ambient to -30°C 10°C 40°C Power Requirements...
  • Page 9: Section 2 | Diagrams

    Section 2 | Diagrams 2.1 Example connections for a chiller with rotary evaporator and vacuum pump: 2.2 Plug Types...
  • Page 10 2.3 Unit Features...
  • Page 11: Section 3 | Control Panel Operation

    Section 3 | Control Panel Operation 3.1 LCD Display Operation [ Prior to running the chiller, your fluid loop should be setup and the tank filled ] To set your desired temperature: Press Set (11) to enter the temperature set menu. Adjust the value using the Up (12) or Down (13). Then Press Set (11) again to save the desired value (5).
  • Page 12 3.2 PLC Display Operation (UC-30/80)
  • Page 15 Password: 3 Disclaimer – Configuration parameters are not allowed to be modified by end users. This is to protect the equipment from accidental damage. Modifying parameters for any reason, without our knowledge and permission will constitute a void of the warranty. Setting a program does not apply.
  • Page 17: Included Items

    Section 4 | Installation 4.1 Included Items If you are missing any items, contact us. Packing List Chiller 1 Unit Insulated Tubing 11 ft. Barbed Fitting + Valve 1 pc PTFE Sealing Tape 1 pc 4.2 Thermal Transfer Fluids Recommended: Propylene Glycol + Distilled Water Blends by volume % Lowest Degree C -10°C...
  • Page 18: Tubing Connections

    4.3 Tubing Connections Ensure both the outlet port and the fitting have PTFE thread tape on the threads no less than 4 wraps. Install the ball valve onto the outlet port of the chiller. Then connect the 5/8” MNPT x Barb fitting onto the end of the ball valve.
  • Page 19 4.6 Operating Instructions and Notes Only operate the unit in a climate-controlled facility. Operating temperature is 70°F or 20°C. If the temperature exceeds 80°F or 26°C performance will be degraded. Units returned that have signs of outside use. Will automatically be determined to be improperly used and cared for.
  • Page 20: Section 5 | Maintenance

    Section 5 | Maintenance 5.1 Periodic Maintenance Shut off the power switch AND disconnect the power cord before any maintenance. Use a damp soft cloth to wipe clean. Stubborn stains should be cleaned by neutral detergents. The maintenance of internal electrical and heating parts must be performed by professionals or trained electricians.
  • Page 21: Section 6 | Technical Diagrams And Troubleshooting

    Section 6 | Technical Diagrams and Troubleshooting 6.1 Circuit Board Diagrams Power board Pump Relay...
  • Page 22: Troubleshooting

    6.2 Troubleshooting Problem Cause Solution No power A. Not plugged in. A. Plug unit in. B. Reset Breaker or GFCI. Call B. No power from outlet. electrician. C. Outlet has power, chiller C. Unplug unit, open the rear panel doesn't. and check for damage.
  • Page 23: Section 7 | Warranty Information And Coverages

    Within this warranty period USA Lab will replace or repair components that fail during normal daily use. Such repairs or parts will be covered in full by USA Lab and the customer will be responsible for shipping, labor, and custom duties.
  • Page 24 You will be responsible for the return shipment unless deemed defective by USA Lab. In that case, we will pay for return shipment and replacement shipment costs. • The item(s) must be returned in original packaging and in undamaged condition.
  • Page 25 This manual and its contents are subject to change without notice. USA Lab reserves the right of ultimate interpretation of the instruction manual. Additionally, USA Lab is not responsible for damages or injuries caused by improper use; knowingly or unknowingly.

This manual is also suitable for:

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