Kärcher SGP-302517 Manual
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Kärcher SGP-302517 Manual

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English..... 3
9.801-192.0 - H (05/22)

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Summary of Contents for Kärcher SGP-302517

  • Page 1 English..3 High Pressure Cleaner Hot Water Register 9.801-192.0 - H (05/22) your product www.kaercher.com/welcome...
  • Page 2 MODELS: 1.110-059.0 SGP-302517 1.110-054.0 SGP-303037 1.110-055.0 SGP-353037 1.110-068.0 SGP-353037 1.110-056.0 SGP-353037E 1.110-069.0 SGP-353037E 1.110-057.0 SGP-403537E 1.110-070.0 SGP-403537E 1.110-078.0 SGP-403537E 1.110-083.0 SGP-403537E CAL...

  • Page 3: Table Of Contents

    CONTENTS Introduction & Important Safety Instructions Component Identification Assembly Instructions Operating Instructions 9-10 Detergents and Cleaning Tips Shut-Down and Clean Up Storage Maintenance 13-15 Troubleshooting 16-18 Maintenance & Oil Change Charts Exploded View - 302517 Exploded View - 303037, 353037, 353037E, 403537E 21-22 Exploded View Parts Lists 23-26...

  • Page 4: Introduction & Important Safety Instructions

    INTRODUCTION & IMPORTANT SAFETY INFORMATION Thank you for purchasing this Pressure Washer. WARNING: This machine ex- WARNING We reserve the right to make changes at any time ceeds 85 db appropriate ear without incurring any obligation. protection must be worn. Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings...
  • Page 5 IMPORTANT SAFETY INFORMATION Gasoline engines on mobile or portable equipment WARNING: Grip cleaning wand WARNING shall be refueled: securely with both hands before starting. Failure to do this could a. outdoors; result in injury from a whipping b. with the engine on the equipment stopped; wand.
  • Page 6 IMPORTANT SAFETY INFORMATION WARNING: Be extremely careful WARNING when using a ladder, scaffolding or any other relatively unstable location. The cleaning area should have adequate slopes and drainage to reduce the pos- sibility of a fall due to slippery RISK OF INJURY surfaces.

  • Page 7: Component Identification

    COMPONENT IDENTIFICATION Gasoline Tank Discharge Detergent Injector Nipple (Kit sold separately) Pressure Switch Unloader Collar Quick Water Supply Coupler Hose (not included) Pump Spray Battery Box Wand Coupler Nozzle Quick Swivel Coupler Connector Brass Soap Nozzle Variable Pressure (Sold Separately) Control wand Control Wand Handle...

  • Page 8: Assembly Instructions

    ASSEMBLY INSTRUCTIONS Pressure Spray Soap Nozzle Nozzle (Sold Sepaerately) Wand Coupler Safety Wand Latch Coupler Wand Collar High Pressure Hose STEP 1: Attach the high pres- STEP 2: Pull the spring-loaded collar STEP 3: Release the coupler collar sure hose to the spray gun of the wand coupler back to insert your and push the nozzle until the collar using teflon tape on hose...

  • Page 9: Operating Instructions

    OPERATING INSTRUCTIONS Oil Dipstick Tank STEP 1: Check engine oil level. Oil level should be level with the bottom STEP 2: Fill gas tank with unleaded of the oil filler neck. Be sure the machine is level when checking the oil gasoline.
  • Page 10 OPERATING INSTRUCTIONS Throttle STEP 7: Turn the engine to "Run" position. STEP 8: Pull the starter grip. If the engine fails to start after 2 pulls, squeeze the trigger gun to release pres- sure and repeat step. Return starter gently. After the engine warms up enough to run smoothly, move choke to run position and throttle to fast position.

  • Page 11: Detergents And Cleaning Tips

    DETERGENTS AND CLEANING TIPS THERMAL PUMP PROTECTION WARNING: Some detergents WARNING may be harmful if inhaled or in- If you run the engine on your pressure washer for 3-5 gested, causing severe nausea, minutes without pressing the trigger on the spray gun, fainting or poisoning.

  • Page 12: Shut-Down And Clean Up

    SHUTTING DOWN AND CLEAN-UP On-Off Switch STEP 1: Remove detergent suction STEP 2: Turn off the engine. STEP 3: Turn off water tube from container and insert into 1 supply. gallon of fresh water. Turn variable pressure wand handle for low pres- sure or connect the black detergent nozzle.

  • Page 13: Maintenance

    MAINTENANCE During winter months, when temperatures drop below PREVENTATIVE MAINTENANCE 32°F, protecting your machine against freezing is neces- sary. Store the machine in a heated room. If this is not 1. Check to see that the water pump is properly lubri- possible then mix a 50/50 solution of anti-freeze/water cated.
  • Page 14 MAINTENANCE Fuel: Burner Nozzle: Use clean fuel oil that is not contaminated with water and debris. Replace fuel filter and drain tank every 100 Keep the tip free of surface deposits by wiping it with a hours of operation. clean, solvent-saturated cloth, being careful not to plug Use No.
  • Page 15 MAINTENANCE KNA Burner Air Adjustment Wayne Burner Fuel Pressure Adjustment: To adjust fuel pressure, First install a pressure gage into the port just after the pump fuel exit. Turn the ad- Reference Numbers justing screw (located at the regulator port) clockwise to increase, and counterclockwise to decrease.

  • Page 16: Troubleshooting

    TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING Water supply is insufficient Use larger supply hose; clean filter at water PRESSURE inlet. Spray nozzle is old, worn or Match the nozzle number to the machine incorrect and/or replace with new nozzle. Belt slips Tighten or replace belt;...
  • Page 17 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION BURNER WILL Burner nozzle is clogged Clean as required. NOT LIGHT Thermostat has malfunctioned Test and replace if needed. (continued from previous page) Fuel solenoid has malfunctioned Test and replace if needed. MACHINE Fuel is improper or water is in fuel Drain tank and replace contaminated fuel.
  • Page 18 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION DETERGENT NOT Air is leaking Tighten all clamps. Check detergent lines for holes. DRAWING Injector head may be blocked, Clean and make sure ball and spring behind dirty or damaged detergent hose barb or injector body are working properly.

  • Page 19: Maintenance & Oil Change Charts

    MAINTENANCE CHARTS PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventa- tive maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance.

  • Page 20: Exploded View - 302517

    EXPLODED VIEW - 059.0 MODELS Reversed View Reversed View of label of label For Brake Detail See Reversed View A-A (Enlarged) Pg. 21 Detail See Control Box Illus. 50,103,104 Reversed View of Regulator Manual Karcher SGP 9.801-192.0 - H...

  • Page 21: Exploded View - 303037, 353037, 353037E, 403537E

    EXPLODED VIEW - 054.0, 055.0, 056.0, 057.0 MODELS Reversed View of label Detail See Control Box Illus. Reversed View of Component For Brake Honda Electric Detail See Start Only View A-A (Enlarged) pg. 21 Manual Karcher SGP 9.801-192.0 - H...
  • Page 22 EXPLODED VIEW - 054.0, 055.0, 056.0, 057.0 MODELS 054.0 Models Only Steam Option Steam Option 53, 69 Electric Start Model Only View A-A (Enlarged) Manual Karcher SGP 9.801-192.0 - H...
  • Page 23 EXPLODED VIEWS PARTS LIST ITEM PART NO. DESCRIPTION 8.719-913.0 Top Hat, Coil 9.800-006.0 Label, Hot/Caliente w/Arrows Warning 9.802-825.0 Clip, Retaining, U-Type 9.198-004.0 3/8 USS F/W Zinc 8.925-218.0 Spare coil 16" MTY 8.919-133.0 Coil Assembly (302517) 8.911-800.0 Coil wrap SS 16" large (303037, 353037, 353037E, 403537E) 8.911-802.0 Coil wrap SS 16"(302517) 8.757-240.0...
  • Page 24 EXPLODED VIEWS PARTS LIST (303037, 353037, 353037E, 403537E) ITEM PART NO. DESCRIPTION 9.802-705.0 Bolt, 1/4" x 1" Carriage Burner Assy, See Burner Spec's Page 40 9.802-809.0 Nut, 5/16" Wing (353037E, 403537E) 9.802-781.0 Nut, 3/8" Flange, Whiz Loc 8.757-205.0 Hose Barb, 1/4" Barb x 1/4" M-NPTF, 90° (303037, 353037, 353037E, 403537E) 9.802-138.0 Hose Barb, 1/4"...

  • Page 25: Exploded View Parts Lists

    EXPLODED VIEW PARTS LIST 9.802-010.0 Nipple, 1/4", Hex, Steel (Steam Option) ITEM PART NO. DESCRIPTION 9.802-802.0 Washer, 1/4" Flat, SAE 9.802-187.0 Valve, Flow Control w/Metering (Steam Option) 9.802-120.0 Tee, 1/4" Branch Male, Legacy Pumps (Steam Option) 8.757-366.0 NIPPLE, 1/4" X 3", W/SLNT 9.802-997.0 Linkage, Brake, Black 8.922-520.0...
  • Page 26 EXPLODED VIEW PARTS LIST 8.757-653.0 Nipple steel hex 3/8" NPTF x 3/8" BSPP (302517) ITEM PART NO. DESCRIPTION 9.802-811.0 Washer, Fender 302517) 9.800-018.0 Label, Tipover Hazard 9.800-049.0 Label, Cleaning Solution 9.198-004.0 Washer 3/8", SAE Flat (303037, 353037, 353037E, 403537E) 9.802-744.0 Bolt, 10 mm x 20 mm (353037, 353037E, 403537E) 9.802-741.0 Bolt, 8 mm x 16 mm HEX Head (303037)

  • Page 27: Diagram Battery Conexion Electric Start (403537E)

    DIAGRAM BATTERY CONEXION ELECTRIC START (403537E) Manual Karcher SGP 9.801-192.0 - H...

  • Page 28: Control Panel -302517 & Parts List

    CONTROL PANEL EXPLODED VIEW - 059.0 MODELS 5,25 Reversed View 059.0 CONTROL PANEL PARTS LIST ITEM PART NO. DESCRIPTION 9.802-528.0 Capacitor 9.802-531.0 Regulator, Voltage, 15 Volt 9.803-036.0 Box, Electrical 9.803-121.0 Assembly, Cover, Electrical Box 8.750-094.0 Thermostat, Adjustable, 302°F 9.802-456.0 Light, Indicator, Green 12 Volt 9.802-453.0 Switch, Curvette RA901VB-B-1-V, Carling 9.802-283.0...
  • Page 29 059.0 CONTROL PANEL PARTS LIST ITEM PART NO. DESCRIPTION 9.802-206.0 Clamp, Hose 9.802-791.0 Nut, Cage, 10/32" x 16 Gauge 8.900-907.0 Label, Control Panel 9.802-802.0 Washer, 1/4", Flat, SAE 9.802-695.0 Nut, 10/32" Keps 9.802-771.0 Screw, 10/32" x 3/4" 9.802-759.0 Screw, 10/32" x 1/2" 9.803-048.0 Cap, Capacitor, 1.37 x 1.50 x .060 Blk, w/o Hole 9.803-840.0...

  • Page 30: Control Panel - 303037, 353037, 353037E, 403537E & Parts List

    CONTROL PANEL PARTS LIST-303037, 353037, 353037E, 403537E 1, 23 CONTROL PANEL PARTS LIST-303037, 353037, 353037E, 403537E ITEM PART NO. DESCRIPTION 8.750-094.0 Thermostat, Adjustable, 302°F 9.803-035.0 Cover, Electric Box, Black 8.922-532.0 Cover, Electric Box, (068.0, 069.0, 070.0) 9.802-759.0 Screw, 10/32" x 1/2" BHSOC, Black 9.802-485.0 Breaker, 1658-G41-02-P10-25A 8.750-096.0...
  • Page 31 CONTROL PANEL PARTS LIST-303037, 353037, 353037E, 403537E ITEM PART NO. DESCRIPTION 9.802-453.0 Switch, Curvette RA901VB-B-1-V, Carling 9.802-519.0 Strain Relief, 1/2" Metal, Two Screw 9.802-514.0 Strain Relief, Small 9.803-071.0 Box, Electric, Black 8.922-531.0 Box, Electric (068.0, 069.0, 070.0) 9.802-788.0 Nut, 5/16" Whiz Loc Flange 9.802-530.0 Rectifier, Bridge (353037E, 403537E) 9.802-470.0...

  • Page 32: Hose & Spray Gun Assembly & Parts List

    HOSE & SPRAY GUN ASSEMBLY Pressure Nozzle HOSE & SPRAY GUN PARTS LIST ITEM PART NO. DESCRIPTION 8.707-144.0 Nipple, 3/8", Female, Ssteel 9.802-100.0 ▲ Quick Coupler O-Ring LG 8.925-130.0 Hose, 3/8" X 50' 1W 4000PSI SW/SO/CPL (All Models Except 403537E) 8.925-132.0 Hose, 3/8"...

  • Page 33: Hose Reel Option

    HOSE REEL OPTION HOSE REEL PARTS LIST ITEM PART NO. DESCRIPTION 8.707-144.0 Nipple, 3/8", Female, Ssteel 9.802-244.0 Hose, 3/8", 2 Wire Pressure Loop 9.802-269.0 Hose Reel, 100' Non-Pivot E-ZEE w/Pin Lock 9.802-767.0 Screw, 3/" x 3/4" HH NC, Whiz Loc 9.802-781.0 Nut, 3/8"...

  • Page 34: Uu1 Unloader Exploded View And Parts List

    UU1 UNLOADER EXPLODED VIEW 9.175-018.0 UU1 3500PSI, UNIVERSAL UNLOADER (SPARE) UU1 UNLOADER EXPLODED VIEW PARTS LIST ITEM PART # DESCRIPTION KIT QTY ITEM PART # DESCRIPTION KIT QTY 8.751-394.0 Piston Housing 9.149-006.0 Sliding Connector Guide Piston C, D O-Ring Backup A, D 6 x 1.45 x 1.68 Piston O-Ring Back Up...

  • Page 35: Vbt Unloader Exploded View And Parts List

    VBT UNLOADER EXPLODED VIEW 8.754-696.0 UNLOADER, VBT BANJO 1/2M 3/8M, 3000PSI (SPARE) VBT UNLOADER EXPLODED VIEW PARTS LIST ITEM PART # DESCRIPTION KIT QTY ITEM PART # DESCRIPTION KIT QTY 8.754-929.0 Stem 9.803-914.0 Seal Washer 1/2) 9.803-912.0 Backup Ring 8.754-937.0 Bypass Manifold 8.754-930.0 O-ring, Ø2.62 x 6.02 9.802-892.0 Outlet Connector 3/8 MPT 8.730-882.0 Stem Connector...

  • Page 36: Ss.3 Pump Exploded View And Parts List

    SS3540GR.3 PUMP EXPLODED VIEW 8.921-766.0 SS3540GR.3 TORQUE SPECS Item # Ft.-lbs SS3540GR.3 PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.751-217.0 Crankcase 8.717-225.0 O-Ring Ø 2.62 x61.6 See Kit Below Plunger Oil Seal 9.802-914.0 Snap Ring See Kit Below O-Ring Ø1.78 x 31.47 9.803-168.0...
  • Page 37 SS3540GR.3 PUMP EXPLODED VIEW PARTS LIST (CONT.) ITEM PART NO. DESCRIPTION O-Ring Ø1.78x5.28 See Kit Below See Kit Below Teflon Ring 8.751-225.0 Plunger Rod 8.751-228.0 Connecting Rod Pin 9.803-158.0 Connecting Rod 9.803-218.0 Spring Washer 9.803-238.0 Connecting Rod Screw 8.933-016.0 O-Ring 2.62 x 126.67 8.751-229.0 Crankcase Cover 9.803-197.0...

  • Page 38: Kpp Pump Exploded View And Parts List

    KPP3035G1 PUMP EXPLODED VIEW 8.929-257.0 KPP3035G1 TORQUE SPECS Item # Ft.-lbs KPP3035G1 PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.754-841.0 Crankcase See Kits Below Valve Spring See Kits Below Plunger Oil Seal See Kits Below Valve Cage 8.758-216.0 Spacer 9.802-939.0...
  • Page 39 KPP3035G1 PUMP EXPLODED VIEW PARTS LIST (CONT) ITEM PART NO. DESCRIPTION 9.803-218.0 Washer, 6 mm 8.754-864.0 Flange, Engine 8.754-855.0 Bolt, Plunger 8.754-092.0 Spacer, Copper 8.754-849.0 Plunger, 14 mm 9.803-962.0 Spacer, Copper 8.759-032.0 Plunger Rod 9.803-965.0 Connecting Rod Pin 9.803-966.0 Connecting Rod 8.933-020.0 Screw, Connecting Rod 8.754-847.0...

  • Page 40: Wayne Clear Flame Burner Exploded View And Parts List

    WAYNE BURNER EXPLODED VIEW (SGP-302517 ONLY) Replacement Parts For best performance specify genuine WAYNE replacement parts Manual Karcher SGP 9.801-192.0 - H...
  • Page 41 WAYNE BURNER PARTS LIST (SGP-302517 ONLY) Replacement Parts For best performance specify genuine WAYNE replacement parts ITEM PART NO. DESCRIPTION 8.759-188.0 Tube/Hous-101393-001/3A/3.75"/.88"I 8.756-437.0 Pump-Combo/W Solenoid 12V/24V 8.758-287.0 Fitting, Elbow 90* Street 1/8 8.758-286.0 Tee,Street-1/8 x 1/8 Brass 8.756-284.0 Connector, Male-3/16" x 1/8" IPT 8.758-285.0...

  • Page 42: Burner Specifications

    WAYNE BURNER EXPLODED VIEW (SGP-303037 ONLY) Replacement Parts For best performance specify genuine WAYNE replacement parts Manual Karcher SGP 9.801-192.0 - H...
  • Page 43 WAYNE BURNER PARTS LIST (SGP-303037 ONLY) Replacement Parts For best performance specify genuine WAYNE replacement parts ITEM PART NO. DESCRIPTION 8.759-188.0 Tube/Hous-101393-001/3A/3.75"/.88"I 8.756-437.0 Pump-Combo/W Solenoid 12V/24V 8.758-287.0 Fitting, Elbow 90* Street 1/8 8.758-286.0 Tee,Street-1/8 x 1/8 Brass 8.756-284.0 Connector, Male-3/16" x 1/8" IPT 8.758-285.0 Plug, Pipe HXHD 1/8"...
  • Page 44 Replacement Parts For best performance specify genuine WAYNE replacement parts Manual Karcher SGP 9.801-192.0 - H...
  • Page 45 Replacement Parts For best performance specify genuine WAYNE replacement parts ITEM PART NO. DESCRIPTION 8.759-192.0 Tube/Hous-101407-001/3A/.88I 8.756-731.0 Gun Assembly, Burner-RG/*CST/GBB2 8.756-437.0 Pump - Combo/W Solenoid 12V/24V 8.700-704.0 Oil Line Assembly 6" 8.759-129.0 Plate Slot Cover 8.759-193.0 Nut, Hex 3/8-24 CRZC 8.700-732.0 Air Band Inner "E"...
  • Page 46 8.756-655.0 8.756-916.0 9.107-507.0 8.700-821.0 8.756-437.0 8.756-297.0 SGP-353037 8.756-756.0 8.756-699.0 9.107-507.0 8.756-716.0 8.756-437.0 8.756-731.0 SGP-353037E 8.756-756.0 8.756-699.0 9.107-507.0 8.756-716.0 8.756-437.0 8.756-731.0 SGP-403537E 8.756-756.0 8.756-699.0 9.107-507.0 8.756-716.0 8.756-437.0 8.756-731.0 SGP-302517 8.756-723.0 9.107-507.0 8.700-821.0 8.756-437.0 8.756-437.0 8.756-297.0 Manual Karcher SGP 9.801-192.0 - H...

  • Page 47: Wiring Diagramas

    WIRING DIAGRAM - SGP-403537E, SGP-353037E, SGP-353037E, SGP-403537E, SGP-403537E W/O BATTERY Manual Karcher SGP 9.801-192.0 - H...
  • Page 48 WIRING DIAGRAM - SGP-403537E, SGP-353037E, SGP-353037E, SGP-403537E, SGP-403537E W/O BATTERY Manual Karcher SGP 9.801-192.0 - H...
  • Page 49 WIRING DIAGRAM - SGP-303037, SGP-353037, SGP-302517, SGP-353037 Manual Karcher SGP 9.801-192.0 - H...
  • Page 50 WIRING DIAGRAM - SGP-403537E CAL Manual Karcher SGP 9.801-192.0 - H...
  • Page 51 WIRING DIAGRAM - SGP-403537E CAL Manual Karcher SGP 9.801-192.0 - H...
  • Page 52 THANK YOU! MERCI! GRACIAS! DANKE! Register your product and benefit from many advantages. Enregistrez votre produit et bénéficiez de nombreux avantages. Registre su producto y aproveche de muchas ventajas. Registrieren Sie Ihr Prudukt und Sie von vielen Vorteilen. www.kaercher.com/welcome Rate your product and tell us your opinion. Évaluez votre produit et donnez-nous votre opinion.

This manual is also suitable for:

Sgp-303037Sgp-353037Sgp-353037eSgp-403537eSgp-403537e cal1.110-054.0 ... Show all

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