Hyster C024 Manual
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Hyster C024 Manual

Hyster C024 Manual

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Hyster C024 (S135XL2, S155XL2) Forklift

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Summary of Contents for Hyster C024

  • Page 1 Hyster C024 (S135XL2, S155XL2) Forklift...
  • Page 2 FRAME S6.00-7.00XL (S135-155XL) [B024, C024] PART NO. 897390 100 SRM 449...
  • Page 3 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

  • Page 4: Table Of Contents

    Additional Preparations for Repair ......................Radiator Repair..............................Remove ................................Install ................................Exhaust System Repair ............................. Muffler, Remove............................. Install ................................Engine Repair ..............................Remove ................................Install ................................Safety Labels ..............................This section is for the following models: S6.00-7.00XL (S135-155XL) [B024, C024] ©2003 HYSTER COMPANY...
  • Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 6 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...

  • Page 7: General

    100 SRM 449 Description General This section has the description and repair procedures for the frame and connected parts. Included in this sec- tion are the frame, counterweight, hood, hydraulic and fuel tanks, radiator, and exhaust system. Also included are the instructions for removal and installation of the engine. Description The frame is a one-piece weldment and has mounts for the counterweight, upright, overhead guard, engine and transmission, axles, and other parts.

  • Page 8: Counterweight Repair

    Counterweight Repair 100 SRM 449 Counterweight Repair REMOVE If the engine will not run, close the fuel valve on the LPG tank. Loosen the fitting on the sup- ply hose from the LPG tank where it enters the WARNING filter unit. Permit the pressure in the fuel sys- The lift truck must be put on blocks for some tem to decrease slowly.

  • Page 9: Install

    100 SRM 449 Hood Repair c. Turn the tank fuel valve clockwise until the 5. Lift the counterweight from the frame. Put the valve is completely closed. counterweight in a position so that it has stabil- ity and will not fall. d.

  • Page 10: Overhead Guard Repair

    Overhead Guard Repair 100 SRM 449 A. GAS/DIESEL ARRANGEMENT B. LPG ARRANGEMENT 5. SEAT BELT LATCH 1. LATCH STRIKER 9. HOOD 2. HOOD LATCH 6. HIP RESTRAINT 10. GAS CYLINDER 3. LATCH LEVER 7. SEAT RAIL 11. HINGE 4. SEAT 8.

  • Page 11: Operator Restraint System Repair

    100 SRM 449 Fuel and Hydraulic Tanks Repair Operator Restraint System Repair The seat belt, hip restraint brackets, seat and mount- Adjust the hood, hood latch, and latch striker when ing, hood, latches, and floor plates are all part of any of the parts of the operator restraint system are the operator restraint system.

  • Page 12: Clean

    Fuel and Hydraulic Tanks Repair 100 SRM 449 CLEAN 6. Make an inspection of the inside of the tank. If it is not clean, repeat Step 4 and Step 5 and make another inspection. When making inspections, WARNING use a light that is approved for locations with Special procedures must be followed when flammable vapors.

  • Page 13: Radiator Repair

    100 SRM 449 Exhaust System Repair 2. Use acceptable welding practices to repair the Safety In Welding and Cutting AWS Z 49.1 - tank. See the American National Standard 1999. Radiator Repair REMOVE INSTALL NOTE: To make radiator removal easier, remove NOTE: The installation of the radiator is easier if the the counterweight as described in Counterweight counterweight is removed.
  • Page 14 Exhaust System Repair 100 SRM 449 Figure 5. Exhaust System...
  • Page 15 100 SRM 449 Exhaust System Repair Legend for Figure 5 1. COUNTERWEIGHT 4. MUFFLER 7. CROSSOVER PIPE 2. GM-V6 ENGINE 5. CLAMP 8. TAIL PIPE 3. PERKINS ENGINE 6. EXHAUST PIPE 9. BAND CLAMP A. GAS/LPG COUNTERWEIGHT EXHAUST EPA COMPLIANT B.
  • Page 16 Exhaust System Repair 100 SRM 449 A. DIESEL COUNTERWEIGHT EXHAUST EPA COMPLIANT B. GAS/LPG/DIESEL OVERHEAD EXHAUST 1. UPPER EXHAUST PIPE 6. FLEX PIPE 2. TAIL PIPE 7. LOWER EXHAUST PIPE 3. COUNTERWEIGHT 8. OVERHEAD TAIL PIPE 4. MUFFLER 9. OUTER SHIELD 5.

  • Page 17: Engine Repair

    100 SRM 449 Engine Repair Engine Repair REMOVE Disconnect the drive line at the universal joint. NOTE: The lift truck can have a powershift or a man- ual transmission. The powershift transmission and 7. Manual transmission. Do the following proce- the torque converter are attached to the engine.
  • Page 18 2. If removed, install the torque converter and pow- CAUTION ershift transmission on the engine as described Apply a sealant (Hyster Part Number 264159) to in the Two Speed Powershift Transmis- the flange of the flywheel housing. Make sure sion-Troubleshooting and Repairs 1300...

  • Page 19: Safety Labels

    Con- the surface of old paint with a cleaning solvent. tact your dealer for Hyster lift trucks for a re- placement nameplate. 2. Remove the paper from the back of the label. Do...

This manual is also suitable for:

S135xl2S155xl2

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