EasyRobotics PROFEEDER X User Manual

EasyRobotics PROFEEDER X User Manual

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PROFEEDER X, X-XL,
COMPACT & COMPACT-XL
USER MANUAL

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Summary of Contents for EasyRobotics PROFEEDER X

  • Page 1 PROFEEDER X, X-XL, COMPACT & COMPACT-XL USER MANUAL...
  • Page 2: Table Of Contents

    Declaration of incorporation of partly completed machinery (for CE-marking) Information contained herein is the property of EasyRobotics ApS and shall not be reproduced in whole or in part without prior written approval of EasyRobotics ApS. The information herein is subject to change without notice and should not be construed as a commitment by EasyRobotics ApS.
  • Page 3: Introduction/Intended Use

    When the robot drags the trays or takes part from the trays there is a danger of pinching. The system must not be operating if any doors are open or removed. Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 2 of 26...
  • Page 4: Ordering Key

    (max if 60kg drawer) 7 drawers 8 drawers 9 drawers 10 drawers Examples: ProFeeder X with 3x 60kg drawer without airlock PFX-1010-03 ProFeeder X with 10x 120kg drawer with airlock PFX-1101-10 ProFeeder C with 5x 60kg drawers with airlock PFC-1011-05...
  • Page 5: Installation

    It is crucial to the safety and function of the machine, that it is properly aligned and securely anchored. 1.4 Fix to floor Securely anchor the ProFeeder X/Compact to the floor with floor-suitable anchor bolts. ProFeeder X...
  • Page 6 ProFeeder Compact-XL ProFeeder X-XL Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 5 of 26...
  • Page 7 1.5 Relocate bracket for the teach pendant on the ProFeeder X platform Relocate the T-Pad bracket so it fits the used brand. 1.6 Relocate bracket for teach pendant on ProFeeder Compact for Robot The bracket can be fixed in two different spots: 1.
  • Page 8 1.7 Mounting the controller inside the ProFeeder X & X-XL Place the control box inside the biggest console. Check that none of the cables are squeezed. Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 7 of 26...
  • Page 9 1.8 Mounting the robot Follow the mounting guidelines of the robot manual. Mount the robot according to the hole size and pattern. Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 8 of 26...
  • Page 10 1.9 Air connection Connect air to the ProFeeder X/C, use a maximum of 8 bar dry air supply. Pressure can be regulated by using the included air regulator. Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 9 of 26...
  • Page 11: Adjustments

    Loosen the lock nut, adjust the foot by turning, retighten the lock nut. The feet should be adjusted so: The ProFeeder stands stable without rocking, use a bubble level. Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 10 of 26...
  • Page 12: Using The Profeeder

    Tilt the lock-plate on the operator-side to release the tray. If the system also has Airlock installed remember to release the cylinder by pushing the respective button. Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 11 of 26...
  • Page 13 IF the system has Airlock, remember to change the respective DigOut to high/on. Then drag the drawer 700 mm out for fully extension and reengage the airlock if installed. Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 12 of 26...
  • Page 14 Tray is done. Reload tray or parts. Press button to Action needed: reset. Light off Status: Tray has not been worked on yet. Action needed: Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 13 of 26...
  • Page 15 X (15) X (15) X (15) X (15) X (17) X (18) X (18) X (19) X (19) Max part height 320mm 240mm 160mm 120mm 80mm Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 14 of 26...
  • Page 16 1.14 Work area ProFeeder X and Compact: 556,1 x 356,1mm ProFeeder X-XL and Compact-XL Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 15 of 26...
  • Page 17: Transport

    7. Transport 1.15 Fixation for transport The ProFeeder is delivered in a wooden box if assembled by EasyRobotics ApS. Please reuse this box for any further transport. Remove the transport lock when the machine is installed. If the ProFeeder should be moved without the wooden box, please remove the two side skirts to lift the machines with a pallet lifter or truck.
  • Page 18: Dimensions

    8. Dimensions 1.16 ProFeeder X Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 17 of 26...
  • Page 19 1.17 ProFeeder Compact Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 18 of 26...
  • Page 20 1.18 ProFeeder Compact for Robot Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 19 of 26...
  • Page 21 1.19 ProFeeder Compact-XL Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 20 of 26...
  • Page 22 1.20 ProFeeder X-XL Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 21 of 26...
  • Page 23: Pneumatic Diagram

    9. Pneumatic Diagram OR VV5QC11-SAZ003 Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 22 of 26...
  • Page 24: Electric Diagrams

    Electric diagrams 1.21 Top View Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 23 of 26...
  • Page 25 Brown/Red -X10.4:0 (0V) Constant White/Black Example: +24V on -X21.1:1  light on P21.0 (button S20.0 Tray 1) Connect Digital-Out port from robot controller to -X21.1. Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 24 of 26...
  • Page 26 +24V from Robot DO on -X40.1:4 or active button 1 will through -X40.1:2 active the valve and switch status of the first valve and unlock the AirLock on tray 1. 1.25 Power Supply -X10.1 Yellow/Green Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 25 of 26...
  • Page 27 Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 26 of 26...
  • Page 28 Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 27 of 26...
  • Page 29 Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 28 of 26...
  • Page 30 Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 29 of 26...
  • Page 31 Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 30 of 26...
  • Page 32 Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 31 of 26...
  • Page 33: Service

    Attention: Running for example an automated test by letting a robot operate the drawers many times from the same side, can gradually bring the balls out of synchronization, causing the problem to reoccur. Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 32 of 26...
  • Page 34: Declaration Of Incorporation Of Partly Completed Machinery (For Ce-Marking)

    Project number 0063-X Commercial name ProFeeder X The ProFeeder X (when robot is installed) is to be used for automated feeding for CNC machines and Function other machines/workplaces. The ProFeeder X provides a framework for the robot's location, and it contains both the processed and unprocessed parts.
  • Page 35 Directive, where appropriate. Sønderborg, 14/10/2020 Place, Date Signature Per Lachenmeier Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 34 of 26...
  • Page 36 Project number 0088-X Commercial name ProFeeder X-XL The ProFeeder X-XL (when robot is installed) is to be used for automated feeding for CNC machines and Function other machines/workplaces. The ProFeeder X-XL provides a framework for the robot's location, and it contains both the processed and unprocessed parts.
  • Page 37 Per Lachenmeier According to the EU Machinery Directive 2006/42/EC, Annex II 1. B for partly completed machinery Manufacturer: EasyRobotics ApS Mommarkvej 5 DK - 6400 Sønderborg Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 36 of 26...
  • Page 38 Directive, where appropriate. Sønderborg, 14/10/2020 Place, Date Signature Per Lachenmeier Revision: 2021-11 EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 37 of 26...

This manual is also suitable for:

Profeeder x-xlCompactCompact-xl

Table of Contents