EasyRobotics PROFEEDER X User Manual

EasyRobotics PROFEEDER X User Manual

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PROFEEDER X &
COMPACT
USER MANUAL

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Summary of Contents for EasyRobotics PROFEEDER X

  • Page 1 PROFEEDER X & COMPACT USER MANUAL...
  • Page 2: Table Of Contents

    Declaration of incorporation of partly completed machinery (for CE-marking) Information contained herein is the property of EasyRobotics ApS and shall not be reproduced in whole or in part without prior written approval of EasyRobotics ApS. The information herein is subject to change without notice and should not be construed as a commitment by EasyRobotics ApS.
  • Page 3: Introduction/Intended Use

    The intension of this manual is to give a guideline of mounting a cobot at the ProFeeder X and this is not valid as a CE marking of the robot cell. A risk assessment most be full filled after the full installation is concluded. Including the robot, gripper and other equipment and installations at the workspace.
  • Page 4: Ordering Key

    Drawer Layout Standard manual layout Custom layout Examples: ProFeeder X with 3x 60kg drawer without airlock in standard layout = PFX-1010-03-SD ProFeeder X with 10x 120kg drawer with airlock in standard layout = PFX-1101-10-SD ProFeeder C with 5x 60kg drawers with airlock in custom layout =...
  • Page 5: Installation

    3. Installation The installation of the ProFeeder X/Compact must be carried out only by trained, skilled personnel with the relevant profession. It is crucial to the safety and function of the machine, that it is properly aligned and securely anchored.
  • Page 6 1.5 Relocate bracket for the teach pendant on the ProFeeder X Relocate the T-Pad bracket so it fits the used brand. 1.6 Mounting the controller inside the ProFeeder X Place the control box inside the biggest console. Check that none of the cables are squeezed.
  • Page 7 1.7 Mounting the robot Follow the mounting guidelines of the robot manual. Mount the robot according to the hole size and pattern. Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 6 of 26...
  • Page 8 1.8 Air connection Connect air to the ProFeeder X/C, use a maximum of 8 bar dry air supply. Pressure can be regulated by using the included air regulator. Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 7 of 26...
  • Page 9: Adjustments

    Adjusting the feet Loosen the lock nut, adjust the foot by turning, retighten the lock nut. The feet should be adjusted so: The ProFeeder X/C stands stable without rocking, use a bubble level. Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en)
  • Page 10: Using The Profeeder X/C

    5. Using the ProFeeder X/C 1.11 General Do not have more than one drawer out on each side at once. Tilt the lock-plate on the operator-side to release the tray. If the system also has Airlock installed remember to release the cylinder by pushing the respective button.
  • Page 11 IF the system has Airlock, remember to change the respective DigOut to high/on. Then drag the drawer 700 mm out for fully extension and reengage the airlock if installed. Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 10 of 26...
  • Page 12 1.12 ProFeeder X/C - Airlock The Airlock-system can be controlled independently from the buttons placed on the operator. To allow the robot to control the valve, the system must be wired and programmed according to 1.18 Cable W4 Airlock. The lights in the buttons are controlled by the robot-controller and could be...
  • Page 13 X (13) X (15) X (15) X (15) X (17) X (18) X (18) X (19) X (19) Max part height 200mm 160mm 240mm 160mm 120mm 80mm Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 12 of 26...
  • Page 14 1.14 Work area The work area is 556,1 x 356,1mm Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 13 of 26...
  • Page 15: Transport

    6. Transport 1.15 Fixation for transport The ProFeeder X/C is delivered in a wooden box if assembled by EasyRobotics ApS. Please reuse this box for any further transport. Remove the transport lock when the machine is installed. If the ProFeeder X/C should be moved without the wooden box, please remove the two side skirts to lift the machines with a pallet lifter or truck.
  • Page 16: Dimensions

    7. Dimensions Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 15 of 26...
  • Page 17: Pneumatic Diagram

    8. Pneumatic Diagram Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 16 of 26...
  • Page 18: Electric Diagrams

    9. Electric diagrams 1.16 Top View … Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 17 of 26...
  • Page 19 Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 18 of 26...
  • Page 20 P10 Brown/Blue White/Red Brown/Red -P1-P10:2 (V-) Constant White/Black Example: +24V on X5:42  light on P1 (button S1) Connect wire to Digital-Out port on robot controller. Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 19 of 26...
  • Page 21 (V-) Constant White/Yellow Example: +24V (Constant) on X5:6 will swich status of the first valve and unlock the AirLock and tray 1. 1.19 Cable W1,W2 Power Yellow/Green Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 20 of 26...
  • Page 22 Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 21 of 26...
  • Page 23 Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 22 of 26...
  • Page 24 Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 23 of 26...
  • Page 25 Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 24 of 26...
  • Page 26: Service

    Optional equipment 1. AirLock Kit 2. Spare drawer 3. Spare tray Revision: 2021-06 EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 25 of 26...
  • Page 27: Declaration Of Incorporation Of Partly Completed Machinery (For Ce-Marking)

    Project number 0063-X Commercial name ProFeeder X The ProFeeder X (when robot is installed) is to be used for automated feeding for CNC machines and Function other machines/workplaces. The ProFeeder X provides a framework for the robot's location and it contains both the processed and unprocessed parts.

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