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National Flooring Equipment DL3000P Operating & Service Manual

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DL3000P & DL4000P DUST COLLECTORS
OPERATING &
SERVICE MANUAL
DL3000P
DL4000P
Read Manual Before Operating or
Servicing Machine
406124 Rev C

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Summary of Contents for National Flooring Equipment DL3000P

  • Page 1 DL3000P & DL4000P DUST COLLECTORS OPERATING & SERVICE MANUAL DL3000P DL4000P Read Manual Before Operating or Servicing Machine 406124 Rev C...

  • Page 3: Table Of Contents

    Replacing the Filter .............................. 31 Filter Replacement Schedule ..........................32 Parts List and Diagrams ............................. 33 Filters ................................... 33 Recommended Spare Parts ..........................34 Accessories ................................. 35 Parts Diagrams - DL3000P ..........................36 Parts Diagrams - DL4000P ..........................48 Warranty ..................................59 406124_RevC...

  • Page 4: Introduction

    This manual should be considered an integral part of the dust collector and must be kept together with the unit. In case of loss of or damage to the manual, ask National Flooring Equipment (NFE) for a new copy. Some details shown in the illustrations in this manual may be different from those of your dust collector. Some component parts may have been removed for greater clarity.

  • Page 5: Features And Specifications

    Features & Specifications FEATURES Motor head Casters Clamp release Fixed wheels Push handle Longopac® system Switchboard Suction pipe coupling point Socket for auxiliary equipment connection (DL4000P model) 10. Filtering chamber 406124_RevC...
  • Page 6 Power Input Power Width Height Length Weight 309 lbs (140 kg) 230v 1-phase / 50-60 Hz 69.3” (176 cm) (DL3000P) (DL3000P) 25.6” 35.8” 3.45 kW (65 cm) Max Height (91 cm) 230v 3-phase / 50-60 Hz 320 lbs (145 kg) 79.5”...

  • Page 7: General Information

    General Information MARKING PLATE When contacting the manufacturer or dealer, always quote the details shown on the marking plate. INTENDED USES This dust collector has been designed, built and protected for vacuuming dusts and solid materials only. CAUTION: ALWAYS USe SPeCIFIC FILTeRS FOR THe TYPe OF DUST OR MATeRIALS TO Be vACUUMeD. Any other use is considered IMPROPER.

  • Page 8: Safety

    Read the manual carefully to learn equipment applications and limitations, as well as potential hazards associated with this type of equipment. Keep manual near machine at all times. If your manual is lost or damaged, contact National Flooring equipment (NFe) for a replacement. PERSONAL MAINTENANCE &...

  • Page 9: Dust Collector Safety Guidelines

    Safety DUST COLLECTOR SAFETY GUIDELINES Before use, anyone operating this equipment must read and understand these safety instructions. SAFETY DETAILS The person in charge of safety shall be responsible for informing NFE cannot foresee all possible circumstances capable of repre- workers about the risks associated with dust collector operation.

  • Page 10: Safety Warnings

    Safety ATTENTION! THe FOLLOWING INDICATIONS ARe, BY THeMSeLveS, NOT eNOUGH TO FULLY PROTeCT AGAINST ALL THe HAZARDS THAT COULD ARISe DURING DUST COLLeCTOR OPeRATION. THeSe WILL HAve TO Be INTeGRATeD WITH COMMON SeNSe AND THe eXPeRIeNCe OF THe OPeRATOR, BOTH OF WHICH ARe CRUCIAL FACTORS FOR PReveNTING ACCIDeNTS. eACH SeCTION OF THIS MANUAL LISTS FURTHeR SPeCIFIC SAFeTY WARNINGS FOR THe vARIOUS OPeRATIONS.
  • Page 11 Safety SAFETY WARNINGS CONT. Never use the dust collector without the filter. Do not vacuum lit cigarette ends or burning material. The filter could be damaged and the machine could start on fire. Do not vacuum gasoline or flammable liquids in general. Make sure all the guards and protection devices are in place and that all the safety devices are in place and working properly.

  • Page 12: Recommended Electrical Practices

    Safety ELECTRICAL PRACTICES WARNING: ELECTRICAL CORDS CAN BE HAZARDOUS. MISUSE CAN RESULT IN FIRE OR DEATH BY ELECTRICAL SHOCK. READ CAREFULLY AND FOLLOW ALL DIRECTIONS. CAUTION: ALWAYS FOLLOW APPLICABLE ELECTRICAL CODES, STANDARDS AND/OR REGULATIONS. CONSULT YOUR LOCAL ELECTRICAL AUTHORITY OR A LICENSED ELECTRICIAN BEFORE ATTEMPTING TO MODIFY AN ELECTRICAL INSTALLATION. ENSURE THAT CIRCUIT AND GROUND FAULT PROTECTION DEVICES AND ALL OTHER ELECTRICAL SAFETY EQUIPMENT ARE FUNCTIONING PROPERLY.
  • Page 13 Safety ELECTRICAL PRACTICES (CONT’D) EXAMPLE Application: Max Amps = 11A, Length = 40ft, Voltage = 120V 1ph Solution: 40ft is between the 25ft and 50ft columns, so the larger of the two col- umns is chosen. Likewise, 11A is between the 10A and 12A rows, so the larger of the two rows is chosen.

  • Page 14: Safety Plates And Symbols

    CLeAN THeSe WITH A CLOTH, SOAP AND WATeR. DO NOT USe SOLveNTS, DIeSeL FUeL OR GASOLINe. RePLACe THe DAMAGeD PLATeS WITH NeW ONeS SUPPLIeD BY NATIONAL FLOORING eQUIPMeNT. IF A PLATe IS AFFIXeD TO A RePLACeD PART, MAKe SURe A NeW PLATe IS AFFIXeD TO THe NeW PART.

  • Page 15: Outstanding Risks

    Safety OUTSTANDING RISKS Careful analysis of risks performed by the manufacturer and stored in the technical file has made it possible to eliminate most of the risks associated with dust collector operation. The manufacturer advises carefully following the instructions, procedures and advice contained in this manual as well as applicable safety regulations, including the use of the envisaged protection devices, both those integrated in the dust collector and individual.

  • Page 16: Installation

    Installation CAUTION: BeFORe INSTALLING THe DUST COLLeCTOR, CAReFULLY MAKe A SIGHT CHeCK TO PINPOINT ANY DAMAGe SUFFeReD DURING TRANSPORT. In the event of any component parts being damaged, do not proceed with installation. Notify the manufacturer and reach an agreement on how to proceed.
  • Page 17 Installation WARNING: DO NOT FIT THe PLUG IN THe POWeR SOCKeT WITH WeT HANDS. In the event of an extension cord being used, make sure this is in perfect condition, in compliance with Ce standards and with cable cross section suitable for the power input of the dust collector. In order to raise the dust collector easily, NFe suggests removing the motor head.
  • Page 18 THIS PAGE INTENTIONALLY LEFT BLANK 406124_RevC...

  • Page 19: Operation

    Operation DESCRIPTION OF CONTROLS 1. STOP/START switches (one for each motor) 2. POWER ON light indicator 3. filter PRESSURE DROP guage DL3000P DL4000P 1. Hour Meter 1. Main on/off switch 2. EMERGENCY STOP BUTTON 3. 230v Single Phase socket 4. 230v Three Phase socket 5.
  • Page 20 Operation 406124_RevC...
  • Page 21 Operation 406124_RevC...

  • Page 22: Work Cycle

    WORK CYCLE WARNING: BeFORe FITTING THe PLUG, MAKe SURe THe POWeR vOLTAGe CORReSPONDS TO THAT ON THe MARKING PLATe. DL3000P MACHINe MUST Be POWeReD BY 230v 1-PHASe POWeR. DL4000P MACHINe MUST Be POWeReD BY 230v 3-PHASe POWeR. 1. Make sure the power plug is correctly fitted in the power socket.
  • Page 23 Operation WORK CYCLE CONT. 10. To move the dust collector, use the large handle. WARNING: THe DUST COLLeCTOR CAN Be MOveD ONLY ON FLAT GROUND! IF THe DUST COLLeCTOR IS MOveD ON INCLINeD GROUNDS, YOU CAN RISK TO LOSe THe CONTROL, BeCAUSe OF THe WeIGHT, AND TO DAMAGe PeRSONS OR THINGS.

  • Page 24: Removal And Placing Of The Waste Bag

    Operation REMOVAL AND PLACING OF THE WASTE BAG Stop the dust collector motors by flipping the three STOP switches. Disconnect the plug from the power socket. Use two ties to fasten the collection bag at two points about 1 – 2” (3 – 5 cm) from each other, just below the filter chamber. Cut off the bag in the position between the two ties.

  • Page 25: Discharging Compressed Air

    Operation DISCHARGING THE COMPRESSED AIR Open the valve and discharge the compressed air daily to remove moisture from the air tank. Remember to close the valve once the tank is drained 406124_RevC...

  • Page 26: Pnuemactic Filter Cleaning

    Operation PNEUMATIC FILTER CLEANING SYSTEM These specific models are equipped with a pneumatic filter cleaning system that automatically cleans the filter cartridges. ATTENTION! THe SeTTINGS FOR THe PNeUMATIC FILTeR CLeANING SYSTeM ARe PRe-SeT BY THe FACTORY TO OPTIMIZe FILTeR CLeANING AND THe LONGevITY OF THe COMPReSSOR. CHANGING THeSe SeTTINGS MAY ReDUCe PeRFORMANCe, DAMAGe THe COMPReSSOR AND FILTeR CLeANING SYSTeM, AND MAY vOID THe WARRANTY.

  • Page 27: Troubleshooting Guide

    Troubleshooting Guide - Dust Collector FAULT FOUND POSSIBLE CAUSE RECOMMENDED REMEDY Check the power mains supply. Check the No power integrity of the plug and power cable. The dust collector fails to start Thermal magnetic switch tripped Reset the thermal magnetic switch Perforated vacuum hose Replace the hose Perforated filter...

  • Page 28: Compressor

    Troubleshooting Guide - Compressor FAULT FOUND POSSIBLE CAUSE RECOMMENDED REMEDY No power Power the machine Reset the switch or replace the fuses with Automatic switch tripped or fuse burnt out other suitable ones Resets automatically after cooling in single- Compressor not operating, motor fails to start Overload switch tripped phase version Faulty condenser...

  • Page 29: Maintenance

    Maintenance INFORMATIVE NOTES IN THE CASE OF MAJOR REPAIRS, CONTACT NFE OR AN AUTHORIZED DEALER. GENERAL SAFETY WARNINGS MAINTENANCE MUST ALWAYS BE PERFORMED BY SKILLED TECHNICIANS. CONTACT NFE FOR AUTHORIZED SERVICE CENTER. Before doing any maintenance job: Make sure the technician is equipped with all approved individual protection equipment needed for the specific operation (gloves, •...
  • Page 30 Maintenance MAINTENANCE OPERATIONS CONT. IMPORTANT! Every 30 days of use check the compressor air filter to make sure it is not clogged or damaged. In case of compressor air filter damage, the filter won’t properly filter the air resulting in compressor damage. A clogged compressor filter will inhibit flow of compressed air and prevent the dust collector filters from getting cleaned.

  • Page 31: Replacing The Filter

    Maintenance REPLACING THE FILTER Turn off the dust collector by flipping the motor STOP switches. Disconnect the dust collector plug from the power socket. WARNING: WeAR APPROPRIATe PeRSONAL PROTeCTION eQUIPMeNT. Set the caster wheel brakes to prevent the machine from rolling. Release the fasteners that locks the Longopac®...

  • Page 32: Filter Replacement Schedule

    Maintenance REPLACING THE FILTER CONT. Disconnect and lift the heightening ring (1). 10. Unscrew the cartridge fastening disk (2) and remove it. 11. Lift and extract the cartridges (3) one by one, then replace the old cartridges with new ones. IMPORTANT! ALL THe MATeRIAL TRAPPeD BY THe FILTeR AND THe FILTeR ITSeLF MUST Be DISPOSeD OF THROUGH AUTHORIZeD CHANNeLS IN THe COUNTRY WHeRe THe DUST COLLeCTOR IS USeD.

  • Page 33: Parts List And Diagrams

    Parts Lists and Diagrams FILTERS 406312 – TF H500 FILTER CARTRIDGE 402472 – HEPA FILTER 406313 – COMPRESSOR AIR FILTER WITH CARTRIDGE NOTE: See maintenance section for information regarding filter replacement. NFE will accept no responsibility in case of use of NON- ORIGINAL filters.

  • Page 34: Recommended Spare Parts

    Parts Lists and Diagrams RECOMMENDED SPARE PARTS PART NUMBER PART DESCRIPTION 402472 Filter, HePA, DL3000/6000 402473 Longopac, 4 pack, DL Series 402478 Brush, Motor, 240 volt 402479 Gasket, Filter Chamber 402482 Gasket, Longopac 402485 Gasket, Container, Cut to Length 402486 Gasket, Inlet, ID 3.5"...

  • Page 35: Accessories

    Parts Lists and Diagrams ACCESSORIES PART NUMBER PART DESCRIPTION 402516 Adapter, Y Hose, 50mm 402519 Adapter, Hose, 50mm 402525 Adapter, Hose, Galvanized, 80mm to 50mm 402526 Connector, Hose, 76mm 402527 Hose, Antistatic, 76mm, 7.5m 402528 Wand, Floor, 50mm, Aluminum 402529 Brush, Floor, 50mm, Steel 402530 Wand, Floor, 50mm, Chrome...

  • Page 36: Parts Diagrams - Dl3000P

    Parts Lists and Diagrams - DL3000P 406124_RevC...
  • Page 37 Parts Lists and Diagrams - DL3000P ITEM PART # DESCRIPTION M450S PN MOTOR HeAD KIT D500 3 CART.PNeUMATIC CLeANING KIT WITH 00 C/COMP.230v S/Qe 406302 Kit, Filter, Antistatic Cartridges eSST.1051.0000 CHAMBeR KIT DM3 PN eLeCTRIC SWITCHBOARD D460 LONGOPAC HOPPeR KIT...
  • Page 38 Parts Lists and Diagrams - DL3000P 406124_RevC...
  • Page 39 Parts Lists and Diagrams - DL3000P ITEM PART # DESCRIPTION SINGLe-PHASe MOTOR HeAD COveR COveR NOISe BUFFeRING MATeRIAL 10 PPI SP.15MM FILTeR RING COOLING RING DLFM AIR MOTOR HeAD SPACeR HANDLe SINGLe-PHASe 3 MOTORS HeAD WIRING KIT (MASTeR) Switch, On/Off...
  • Page 40 Parts Lists and Diagrams - DL3000P 406303 HEPA FILTER KIT ITEM PART # DESCRIPTION Filter, HePA, DL3000/6000 402472 GALvANIZeD PLAIN WASHeR DIN 9021 8X32 GALvANIZeD HeXAGON HeAD BOLT UNI5737 8X65 Note: 402472 is also available separately. 406124_RevC...
  • Page 41 Parts Lists and Diagrams - DL3000P 406302 ANTISTATIC CARTRIDGES FILTER KIT ITEM PART # DESCRIPTION D500 FASTeNING DISK FOR 3 D150 CARTRIDGeS Filter, Cartridge, TF H500 406312 402479 Gasket, Filter Chamber D500 HOLDeR DISK FOR 3 D150 CARTRIDGeS Note: 406312 and 402479 are also available separately.
  • Page 42 Parts Lists and Diagrams - DL3000P 406124_RevC...
  • Page 43 Parts Lists and Diagrams - DL3000P ITEM PART # DESCRIPTION veRTICAL AIR TANK WITH 3 OUTLeTS AT 125 (24v DC) G1/4 M STRAIGHT CONNeCTION - D8 0.7 m 98SH 6X8 POLYUReTHANe TRANSPAReNT HOSe RILSAN PIPe D12 G1/4 M - D12 SWIveL eLBOW PUSH-IN FITTING...
  • Page 44 Parts Lists and Diagrams - DL3000P ITEM PART # DESCRIPTION 1.6 m 402485 Gasket, Container, Cut to Length L=140 HANDLe LATCH TOGGLe CLAMP MOUSSe BR150 98X98 GASKeT WITH Ø50 HOLe GALvANIZeD D. 500 CHAMBeR LeFT "U" PROFILe GALvANIZeD D. 500 CHAMBeR RIGHT "U" PROFILe D.
  • Page 45 Parts Lists and Diagrams - DL3000P ITEM PART # DESCRIPTION D. 80 DIe-CAST INLeT DIe-CAST DeFLeCTOR DIe CAST INLeT PAWL DIe CAST INLeT PAWL PIN 402486 Gasket, Inlet, ID 3.5" OD 5.9" PAWL SPRING 406124_RevC...
  • Page 46 Parts Lists and Diagrams - DL3000P ITEM PART # DESCRIPTION ASFIXe GALvANIZeD FASTeNeR LeveR (DM3LPMG-001) D460 LONGOPAC HOPPeR WITH D170 DISCHARGe (GAS SPRING SYSTeM) 402482 Gasket, Longopac Gasket, Longopac Flap 404054 Arm, Flap, Longopack 404925 404926 Spring, Regulation Flap, Longopac...
  • Page 47 Parts Lists and Diagrams - DL3000P THIS PAGE INTENTIONALLY LEFT BLANK 406124_RevC...

  • Page 48: Parts Diagrams - Dl4000P

    Parts Lists and Diagrams - DL4000P 406124_RevC...
  • Page 49 Parts Lists and Diagrams - DL4000P ITEM PART # DESCRIPTION MOTOR HeAD KIT D500 3 CART.PNeUMATIC CLeANING KIT WITH 00 C/COMP.230v S/Qe 406302 Kit, Filter, Antistatic Cartridges eSST.1051.0000 CHAMBeR KIT DM3 PNMG DUAL SOCKeT eLeCTRIC SWITCHBOARD D460 LONGOPAC HOPPeR KIT DM3LPMG TROLLeY WITH COMPReSSOR SUPPORT PLATe M8 HeXAGONAL INSeRT ENTRY LEVEL LONGOPAC®...
  • Page 50 Parts Lists and Diagrams - DL4000P 406124_RevC...
  • Page 51 Parts Lists and Diagrams - DL4000P ITEM PART # DESCRIPTION SINGLe-PHASe MOTOR HeAD COveR COveR NOISe BUFFeRING MATeRIAL 10 PPI SP.15MM FILTeR RING COOLING RING DLFM AIR MOTOR HeAD SPACeR HANDLe SINGLe-PHASe 3 MOTORS HeAD WIRING KIT (MASTeR) 402483 Switch, On/Off SINGLe-PHASe SWITCH COATING 406346 Light, Indicator, Red, 220v...
  • Page 52 Parts Lists and Diagrams - DL4000P 406303 HEPA FILTER KIT ITEM PART # DESCRIPTION 402472 Filter, HePA, DL3000/6000 GALvANIZeD PLAIN WASHeR DIN 9021 8X32 GALvANIZeD HeXAGON HeAD BOLT UNI5737 8X65 Note: 402472 is also available separately. 406124_RevC...
  • Page 53 Parts Lists and Diagrams - DL4000P 406302 ANTISTATIC CARTRIDGES FILTER KIT ITEM PART # DESCRIPTION D500 FASTeNING DISK FOR 3 D150 CARTRIDGeS 406312 Filter, Cartridge, TF H500 402479 Gasket, Filter Chamber D500 HOLDeR DISK FOR 3 D150 CARTRIDGeS Note: 406312 and 402479 are also available separately. 406124_RevC...
  • Page 54 Parts Lists and Diagrams - DL4000P 406124_RevC...
  • Page 55 Parts Lists and Diagrams - DL4000P ITEM PART # DESCRIPTION veRTICAL AIR TANK WITH 3 OUTLeTS AT 125 (24v DC) G1/4 M STRAIGHT CONNeCTION - D8 0.7 m 98SH 6X8 POLYUReTHANe TRANSPAReNT HOSe RILSAN PIPe D12 G1/4 M - D12 SWIveL eLBOW PUSH-IN FITTING G1/4 FF- R1/4 M Tee CONNeCTION G1/4 M - D8 SWIveL eLBOW PUSH-IN FITTING 1.7 m...
  • Page 56 Parts Lists and Diagrams - DL4000P ITEM PART # DESCRIPTION 1.6 m 402485 Gasket, Container, Cut to Length L=140 HANDLe LATCH TOGGLe CLAMP MOUSSe BR150 98X98 GASKeT WITH Ø50 HOLe GALvANIZeD D. 500 CHAMBeR LeFT "U" PROFILe GALvANIZeD D. 500 CHAMBeR RIGHT "U" PROFILe D.
  • Page 57 Parts Lists and Diagrams - DL4000P ITEM PART # DESCRIPTION D. 80 DIe-CAST INLeT DIe-CAST DeFLeCTOR DIe CAST INLeT PAWL DIe CAST INLeT PAWL PIN 402486 Gasket, Inlet, ID 3.5" OD 5.9" PAWL SPRING 406124_RevC...
  • Page 58 Parts Lists and Diagrams - DL4000P ITEM PART # DESCRIPTION ASFIXe GALvANIZeD FASTeNeR LeveR (DM3LPMG-001) D460 LONGOPAC HOPPeR WITH D170 DISCHARGe (GAS SPRING SYSTeM) 402482 Gasket, Longopac 404054 Gasket, Longopac Flap 404925 Arm, Flap, Longopack 404926 Spring, Regulation 404924 Flap, Longopac 404742 Holder, Longopac STAINLeSS STeeL LONGOPAC CONTAINeR SUPPORT...

  • Page 59: Warranty

    Warranty National Flooring Equipment Inc. (referred to as “The Company”) warrants that each new unit manufactured by The Company to be free from defects in materials and workmanship in normal use and service for a period of twelve (12) months from date of shipment from The Company to the end user.
  • Page 60 9250 Xylon Avenue N • Minneapolis, MN 55445 • U.S.A. Toll-free 800-245-0267 • Phone 763-315-5300 • Fax 800-648-7124 • Fax 763-535-8255 Web Site: www.nationalequipmentdirect.com • E-Mail: info@nationalequipment.com...

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