National Flooring Equipment DL2000 Service Manual

National Flooring Equipment DL2000 Service Manual

Hide thumbs Also See for DL2000:

Advertisement

Quick Links

DL2000 DUST COLLECTOR
SERVICE MANUAL
Read this manual before servicing machine
403082 Rev H

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DL2000 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for National Flooring Equipment DL2000

  • Page 1 DL2000 DUST COLLECTOR SERVICE MANUAL Read this manual before servicing machine 403082 Rev H...
  • Page 2 This manual should be considered an integral part of the dust collector and must be kept together with the unit. In case of loss of or damage to the manual, ask National Flooring Equipment (NFE) for a new copy. Some details shown in the illustrations in this manual may be different from those of your dust collector.
  • Page 3: Table Of Contents

    Table of Contents Information Section Identification of main parts ......................1 Replaceable filters ..........................2 Technical details ..........................3 Warranty ............................4 Safety Section Safety details ............................ 5 Safety warnings ..........................6 Electrical practices ..........................9 Safety plates and symbols ......................11 Outstanding risks ..........................
  • Page 4: Identification Of Main Parts

    Information Identification of main parts 1) Motor head 2) Push handle 3) DUSTOP flap for filter cleaning 4) Filtering chamber 5) Removable Longopac® container 6) Fixed wheels 7) Casters 8) Longopac® bag 9) Suction inlet with slide damper 10) Filter access clamp - 1 - 403082 Rev H...
  • Page 5: Replaceable Filters

    Information Replaceable filters 402467 – Filter, Primary (ONLY REPLACEMENT FILTER) - 2 - 403082 Rev H...
  • Page 6: Technical Details

    Information Technical details Product Specifications Vacuum Noise Filter Efficiency Filter Area Inlet Pressure Movement Emission 88.6” H 206 CFM 32.3 ft 75 dBA 99.995 @ .18 microns 2” (50 mm) (2,250 mm H (350 m (30,000 cm Product Specifications Width Height Length Weight...
  • Page 7: Warranty

    Information Warranty National Flooring Equipment Inc. (referred to as “The Company”) warrants that each new unit manufactured by The Company to be free from defects in materials and workmanship in normal use and service for a period of twelve (12) months from date of shipment from The Company to the end user. If shipment to end user is from a Distributor, The Company may honor warranty for up to 15 months from initial shipment from the Company if the end user can provide documentation of receipt date.
  • Page 8: Safety Details

    Safety Safety details The person in charge of safety shall be responsible for informing workers about the risks associated with dust collector operation. The obligation also exists of training workers so they are able to protect themselves and others. Failure to observe basic safety regulations and warnings could cause accidents during dust collector operation, maintenance and repair.
  • Page 9: Safety Warnings

    Safety Safety warnings Warning! The following indications are, by themselves, not enough to fully protect against all the hazards that could arise during dust collector operation. These will have to be integrated with common sense and the experience of the operator, both of which are crucial factors for preventing accidents. Each section of this manual lists further specific safety warnings for the various operations.
  • Page 10 Safety Periodically check the main power cable to ensure this is not damaged. In the event of the cable being damaged, the machine must not be used. In the event of the cable, plugs or couplings being replaced, make sure these are protected against water spray and check mechanical strength.
  • Page 11 Safety Climbing on the dust collector is forbidden. Never touch electric wires, switches, buttons, etc. with wet hands. Before connecting to the power mains, make sure the power voltage and frequency are those shown on the machine plate. Make power connections to a mains supply with proper grounding. If an extension cord is used, make sure it is the appropriate wire gage and insulation level for the dust collector input.
  • Page 12: Electrical Practices

    Safety Electrical Practices WARNING: Electrical cords can be hazardous. Misuse can result in fire or death by electrical shock. Read carefully and follow all directions. CAUTION: Always follow applicable electrical codes, standards and/or regulations. Consult your local electrical authority or a licensed electrician before attempting to modify an electrical installation.
  • Page 13 Safety How to Use the Table 1. Determine your supply voltage. 2. Determine the total length of your cord including all extension cords. 3. Determine the maximum amp draw for your machine. 4. Trace your voltage across the top of the table to the first length that is greater than or equal to your cord length.
  • Page 14: Safety Plates And Symbols

    Clean these with a cloth, soap and water. Do not use solvents, diesel fuel or gasoline. Replace the damaged plates with new ones supplied by National Flooring Equipment. If a plate is affixed to a replaced part, make sure a new plate is affixed to the new part.
  • Page 15: Outstanding Risks

    Safety Outstanding risks Careful analysis of risks performed by the manufacturer and stored in the technical file has made it possible to eliminate most of the risks associated with dust collector operation. The manufacturer advises carefully following the instructions, procedures and advice contained in this manual as well as applicable safety regulations, including the use of the envisaged protection devices, both those integrated in the dust collector and individual.
  • Page 16: Informative Notes

    Maintenance Informative notes In the case of major repairs, contact NFE or an authorized dealer. General safety warnings Maintenance must always be performed by skilled technicians. Contact NFE for authorized service center. Before doing any maintenance job: Make sure the technician is equipped with all approved individual protection equipment needed for ...
  • Page 17: Maintenance Operations

    Maintenance Maintenance operations Warning! All the described operations must be done with the plug disconnected from the power socket. Before starting any maintenance or cleaning job, always wear adequate protective clothing, eyewear and/or gloves according to the type of job to be done. For smooth dust collector operation, the following periodic maintenance is necessary: Check to see whether the filter is worn or clogged.
  • Page 18: Replacing The Filter

    Maintenance Replacing the filter 1. Turn off the dust collector by pressing the motor STOP buttons. 2. Disconnect the dust collector plug from the power socket. Warning! Wear appropriate personal protection equipment. 3. Release the two retainers that hold the motor head in place. Lift the motor head and rest on a flat surface being careful not to damage the power cable.
  • Page 19: Filter Replacement Schedule

    Maintenance 6. Remove the filter. Important! All the material trapped by the filter and the filter itself must be disposed of through authorized channels in the country where the dust collector is used. Filter replacement schedule  402467 Filter Cartridge: Replace every 750 hours or as needed. Important! All wear parts must be inspected regularly, as replacement time varies with conditions of use.
  • Page 20: Troubleshooting

    Maintenance Troubleshooting Fault found Possible cause Recommended remedy No power Check the power mains supply Check the integrity of the plug and power cable The dust collector fails to start Thermal magnetic switch Reset the thermal magnetic tripped switch Perforated vacuum hose Replace the hose Dust is leaking out Filter unsuitable for type of job...
  • Page 21: Recommended Spare Parts

    Parts Recommended spare parts Code Description 402467 Filter, Primary 402471 Filter, HEPA 402473 Longopac, 4 Pack 402475 Motor, 120V 402476 Brushes, Motor, 120 Volt 402482 Gasket, Longopac 407126 Switch, On/Off, Green 402488 Gasket, Filter Chamber, 1.2 m 402493 Gasket, Container, 1.2 m 402494 Damper, Inlet Slide 402497...
  • Page 22 Parts 403719 Plug, NEMA 5-15 Style, Folding Ground, Japan (Serial Number 28XXXX only) 403869 Motor, 100 Volt (Serial Number 20XXXX, 28XXXX only) 403870 Plug, Male, IEC 60309, 110-130V, 16A, 3W, Yellow (Serial Number 20XXXX only) 405048 Assembly, Cord, CEE 7/7, 30ft (Serial Number 11XXXX only) 405049 Motor, 230 Volt (Serial Number 11XXXX only) - 19 -...
  • Page 23: Accessories

    Parts Accessories Code Description 402517 Connector, Hose, 50mm 402518 Hose, Antistatic, 50mm, 7.5m 402519 Adapter, Hose, 50mm 402520 Reducer, Hose, 50mm to 38mm 402521 Hose, Antistatic, 38mm, 7.5m 402522 Adapter, Hose, 38mm 402523 Wand, Floor, 38mm, Aluminum 402524 Brush, Floor, 38mm, Steel - 20 - 403082 Rev H...
  • Page 24 Parts THIS PAGE INTENTIONALLY LEFT BLANK - 21 - 403082 Rev H...
  • Page 25: Parts Lists And Diagrams

    Parts Parts lists and diagrams PARTS LIST ITEM PART# DESCRIPTION 402497 Motor Head, 115 Volt, Dual Motor Fl.0013.0000 MTL202DS DUST ABSOLUTE FILTER MTL202DSLP HOPPER KIT (M FILTER) 403618 Valve, Flapper GAS SPRINGS MTL202DS LP MACHINE BODY KIT RT.0071.0000 WHEEL AXLE KIT 403646 Assembly, Caster, Black, with Brake 403647...
  • Page 26 Parts - 23 - 403082 Rev H...
  • Page 27 COOLING RING SBMMM932 CABLE FASTENER SUPPORT PG 13,5 BLACK POLYAMIDE NUT PG 13.5 POL YAMIDE BLACK CABLE FASTENER 402503 Cord, Power, SJTOW, 12/3, NEMA 5-20, 33ft (DL2000-10XXXX) 405048 Assembly, Cord, CEE 7/7, 30ft (DL2000-11XXXX) MTL202DS COVER 407126 Switch, On/Off, Green...
  • Page 28 Parts - 25 - 403082 Rev H...
  • Page 29 Parts PARTS LIST ITEM PART# DESCRIPTION 402467 Filter, Primary, DL2000 0360 H770 HOPPER WITH TANGENTIAL INLET (MTL202DS LP) LATCH TOGGLE CLAMP MTL202DS LP CHAMBER LEFT PROFILE DIN9021 8X24 NYLON WASHER MTL202DS LP CHAMBER RIGHT PROFILE L=140 HANDLE TANGENTIAL INLET EPDM GASKET (MTL/PHARMA)
  • Page 30 Parts PARTS LIST ITEM PART# DESCRIPTION 402471 Filter, HEPA, DL1000/2000 GALVANIZED PLAIN WASHER DIN 9021 8X32 8X90 GALVANIZED HEXAGON HEAD BOLT - 27 - 403082 Rev H...
  • Page 31 Parts PARTS LIST ITEM PART# DESCRIPTION MTL PUSH HANDLE MTL202DS LP GALVANIZED SLIDING BRACKET MTL202DS LP GAS SPRINGS (125N STROKE=250) MTL202 DS SC LP COLUMNS PROFILE GALVANIZED GAS SPRING FIXING BRACKET MTL 202 DS LP TROLLEY (GAS SPRINGS) 403619 Pawl, Double Bend - 28 - 403082 Rev H...
  • Page 32 9250 Xylon Avenue N • Minneapolis, MN 55445 • U.S.A. Toll-free 800-245-0267 • Phone 763-315-5300 • Fax 800-648-7124 • Fax 763-535-8255 Web Site: www.nationalequipmentdirect.com • E-Mail: info@nationalequipment.com...

Table of Contents