Fröling PE1e Installation Instructions Manual
Pellet boiler
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- Installation instructions manual (76 pages) ,
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Summary of Contents for Fröling PE1e
- Page 1 Installation instructions Pellet boiler PE1e Pellet (ESP) Translation of original German version of installation instructions for technicians. Read and follow all instructions and safety instructions. All errors and omissions excepted. M2390121_en | Edition 03/03/2022...
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Page 2: Table Of Contents
5.3 Positioning ............................27 5.4 Positioning at the installation site......................28 5.4.1 Remove boiler from pallet ......................28 5.4.2 Operating and maintenance areas of the equipment..............30 6 Assembly..............................31 6.1 Tools required............................31 M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) - Page 3 6.8 Final installation steps .......................... 44 6.8.1 Insulate the connection line ....................... 44 6.8.2 Install the brackets for accessories.................... 45 6.8.3 Stick on an additional identification plate (on PE1e Pellet ESP)..........45 7 Start-up................................. 46 7.1 Before commissioning / configuring the boiler ..................46 7.2 Initial startup ............................
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Page 4: General
These installation instructions contain information for the following sizes of PE1e Pellet boilers: PE1e Pellet 45, PE1e Pellet 45 ESP, PE1e Pellet 50, PE1e Pellet 50 ESP, PE1e Pellet 55, PE1e Pellet 55 ESP, PE1e Pellet 60, PE1e Pellet 60 ESP... -
Page 5: Safety
The dangerous situation may occur and if measures are not observed it will lead to minor injuries. NOTICE The dangerous situation may occur and if measures are not observed it will lead to damage to property or pollution. M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 6: Qualification Of Assembly Staff
You must ensure that staff have the protective equipment specified by accident prevention regulations! ▪ During transport, erection and installation: - wear suitable work wear - wear protective gloves - wear safety shoes (min. protection class S1P) M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 7: Design Information
Water quality for heating, steam, cooling and air conditioning systems (Switzerland) UNI 8065 Technical standard regulating hot water preparation. DM 26.06.2015 (Ministerial Decree specifying the minimum requirements) Follow the instructions of this standard and any related updates. (Italy) M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 8: Regulations And Standards For Permitted Fuels
▪ Installation at altitude higher than 2000 metres above sea level only after consultation with the manufacturer ▪ The system must be protected against gnawing and nesting by animals (such as rodents) ▪ No flammable materials in proximity to the system M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 9: Chimney Connection/Chimney System
Distance from flammable components: ▪ 100 mm if at least 20 mm thermal insulation is installed ▪ 375 mm if no thermal insulation is present Recommendation: three times the diameter of the connection line M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 10: Measuring Port
TRVB H 118 (only Austria) stipulates that an explosion flap must be installed in the connection line to the chimney, directly next to the boiler. It should be situated in such a way that is poses no risk to persons! M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 11: Combustion Air For Room Air-Dependent Operation
(maximum flow rate = 1 m/ Note on standards ÖNORM H 5170 - Construction and fire protection requirements TRVB H118 - Technical directives on fire protection/prevention M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 12: Simultaneous Operation With Other Air-Drawing Systems
Alternating operation An approved safety system (such as a flue gas thermostat) ensures (e.g. by switching off the power supply) that the boiler cannot be operated simultaneously with the air-drawing appliance. M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 13: Combustion Air For Room Air-Independent Operation
One appliance with flue gas fan for connection to a chimney. The combustion air line from the air shaft and the connecting piece to the chimney are part of the appliance. M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 14: Supply Air Line
To avoid condensation: r Jacket the entire supply air line with suitable thermal insulation M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 15: Domestic Hot Water
1. For calculating the specific system volume, the smallest individual heating capacity is to be used for systems with several heat generators. 2. In systems with several heat generators with different specific water contents, the smallest specific water content is decisive in each case. M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 16: Pressure Maintenance Systems
These systems offer no oxygen removal for the purposes of corrosion control as required by VDI 2035 and in the interests of corrosion protection should not be used. M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 17: Storage Tank
Recommendation: r Fit a microbubble separator in the pipes to the boiler Ä Follow the manufacturer's instructions! M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 18: Technical Information
Height, flow connection 1425 Height, return connection 1175 Height of supply air connection (optional) Height, drainage connection Height of rear flue gas pipe connection (optional) 1090 Boiler height 1620 Overall height 1675 M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 19: Components And Connections
Rear flue gas pipe connection (optional) DA 149 mm Electrostatic particle separator (operator) Supply air connection for room air-independent operation (optional) DA 160 mm Emptying boiler Sleeve 1/2" (internal thread) M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 20: Technical Data
Energy efficiency class of boiler Energy efficiency index (EEI) of boiler Space heating annual rate of use ηs Energy efficiency index (EEI) of boiler and controller combined Energy efficiency class of boiler and controller combined M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) - Page 21 1. The emissions of dust, gaseous organic compounds, carbon monoxide and nitrogen oxides are stated in a standardised form based on dry flue gas with a oxygen content of 10 % and under standard conditions at 0°C and 1013 millibar M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP)
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Page 22: Pe1E Pellet 45-60 Esp
Energy efficiency class of boiler Energy efficiency index (EEI) of boiler Space heating annual rate of use ηs Energy efficiency index (EEI) of boiler and controller combined Energy efficiency class of boiler and controller combined M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) - Page 23 1. The emissions of dust, gaseous organic compounds, carbon monoxide and nitrogen oxides are stated in a standardised form based on dry flue gas with a oxygen content of 10 % and under standard conditions at 0°C and 1013 millibar M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP)
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Page 24: Boiler Data For Planning The Flue Gas System
BimSchV (Federal Emissions Regulation), continuous supply can be achieved in the ideal output range of the boiler. In this case, no verification calculation for the flue gas system in partial load operation is performed! M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 25: External Suction Module
Size 2 Length of suction module Width of suction module Height of suction module Total height incl. hose connection Return-air line connection (line to suction point) Return-air line connection (line to boiler) M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 26: Transport And Storage
If the system is to be assembled at a later stage: r Store components at a protected location, which is dry and free from dust Ä Damp conditions and frost can damage components, particularly electric ones! M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 27: Positioning
Ü "Remove boiler from pallet" [} 28] Positioning using a crane: r Remove the middle and rear cover as well as thermal insulation r Hang the crane hook on the crane eye and bring in the boiler M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 28: Positioning At The Installation Site
TIP: use Froling’s KHV 1400 boiler lifting system to help remove the pallet! Transport the boiler with a lift truck: r Open the front insulating door r Loosen the star-shaped knobs and swivel to one side r Fold the cover plate forward M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) - Page 29 Lift it and transport it to the intended position Ä Observe the operating and maintenance areas of the equipment in the process! r After positioning the boiler, reassemble the dismantled parts in the reverse order. M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP)
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Page 30: Operating And Maintenance Areas Of The Equipment
▪ Comply with additional standards for noise protection! (ÖNORM H 5190 - Noise protection measures) PE1e Pellet 45-60 730 mm 500 mm 500 mm 30 mm 500 mm 1. Maintenance area to expand the WOS springs upwards M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 31: Assembly
▪ Cordless screwdriver and set of Torx bits (T20, T25, T30) ▪ Power drill with masonry drill bit Ø12 mm 6.2 Assembly overview Boiler documents (4 items) Line regulating valve (optional) Floor insulation Suction module cover hood hose clamps Suction module M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 32: Accessories Supplied
Ä Sylomer pads prevent the transmission of noise to the ground r Carefully release the lifting device and check that the boiler is level r If necessary, level the boiler using load-bearing pads M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 33: Install Balancing Valve (Optional)
Retighten all of the connections on the return temperature control using a pipe wrench Ä Connections may have loosened during transport. Ä IMPORTANT: Before and after filling the system with heated water, check the seal of the screw connections on the return temperature control M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) - Page 34 Ä The mixer valve completely closes off the system return After checking that the return temperature control is functioning properly: r Turn the knob on the housing of the mixing drive back to automatic mode (2) M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP)
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Page 35: Installing The Discharge System
Ä If the suction module is positioned at a maximum distance of 2 m to the boiler, the power supply line can be plugged in as is. When distances are greater the power supply line must be lengthened accordingly on-site M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) - Page 36 Ü NOTICE! When connecting the lines, pay attention to equipotential bonding, "Assembly information for hose lines" [} 38] r Secure the cover hood with the previously removed screws M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP)
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Page 37: Connect The Suction Hoses To The Boiler
Fix the suction hoses to the connections using hose clamps Ä Left-hand connection: Return-air line Ä Right-hand connection: Suction hose (PELLETS sticker) Ü NOTICE! When connecting the lines, pay attention to equipotential bonding, "Assembly information for hose lines" [} 38] M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 38: Assembly Information For Hose Lines
▪ The return-air line can be made up of several sections, but consistent potential equalisation must be established throughout the line. ▪ For systems over 35 kW, only suction hoses with PU inlet are recommended due to the increased load M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) - Page 39 Ä TIP: If stiffness occurs when trying to attach the hoses to the connectors, pour a few drops of water onto the pipe (do not use lubrication grease!) r Secure the hose line with a hose clamp M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP)
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Page 40: Hydraulic Connection
▪ Its size must comply with the design information in EN 12828 - Appendix D ▪ Ideally it should be installed in the return line. Follow the manufacturer’s installation instructions We recommend installing some sort of monitoring device (such as a thermometer) M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 41: Electrical Connection
Remove the cable ties from the tag connector r Bind the individual cores together with cable ties (A) M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 42: Board Overview
Pellet module expansion (optional) Digital module (optional) Pellet module 6.7.2 Mains connection r Open the insulated door and remove the front cover r Undo four screws and contact washers and remove the controller cover M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 43: External Suction Module
Connect the power supply of the external suction module to the pellet module in the boiler controller 6.7.4 Potential equalisation r The potential equalisation on the boiler base must comply with current directives, regulations and standards. M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 44: Final Installation Steps
Cut the half shells of thermal insulation to length and lay them on the connection line r Create an opening for access to the measuring port r Apply protective foil at the projecting lugs r Glue the half shells to each other M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 45: Install The Brackets For Accessories
Using appropriate fasteners, attach the brackets to the wall on the boiler r Attach the accessories to the brackets 6.8.3 Stick on an additional identification plate (on PE1e Pellet ESP) r Stick the additional identification plate (A) visibly on the side panel of the boiler... -
Page 46: Start-Up
Check that the manual slide valve of the flue gas recirculation is in the centred position “5” NOTICE! Check the digital and analogue inputs and outputs - See the instruction manual for the boiler controller. M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 47: Initial Startup
If condensation escapes during the initial heat-up phase, this does not indicate a fault. r Tip: If this occurs, clean up using a cleaning rag. NOTICE! See boiler controller instruction manual for all the steps necessary to start up for the first time. M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) -
Page 48: Decommissioning
(e.g. AWG in Austria) r You can separate and clean recyclable materials and send them to a recycling centre. r The combustion chamber must be disposed of as builders' waste. M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP) - Page 49 Notes M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP)
- Page 50 M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP)
- Page 51 M2390121_en | Installation instructions Pellet boiler PE1e Pellet (ESP)
- Page 52 Manufacturer’s address Fröling Heizkessel- und Zweigniederlassung Froling srl Froling SARL Behälterbau GesmbH Aschheim Industriestraße 12 Max-Planck-Straße 6 Via J. Ressel 2H 1, rue Kellermann A-4710 Grieskirchen 85609 Aschheim I-39100 Bolzano (BZ) F-67450 Mundolsheim +43 (0) 7248 606 0 +49 (0) 89 927 926 0 +39 (0) 471 060460 +33 (0) 388 193 269 info@froeling.com...
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