sauermann DP500 Installation And Operating Instructions Manual
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sauermann DP500 Installation And Operating Instructions Manual

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  • Page 2 Dear customer, thank you very much for deciding in favor of the DP 500. Please read this installation and operation manual carefully before mounting and initiating the device and follow our advice. A riskless operation and a correct functioning of the DP 500 are only guaranteed in case of careful observation of the described instructions and notes...

  • Page 3: Table Of Contents

    1 SAFETY INSTRUCTIONS............................5 2 APPLICATION AREA............................6 3 TECHNICAL DATA.............................7 4 INSTALLATION AND MEASUREMENTS......................8 4.1 Measurement with measuring chamber, connection via plug nipple................8 4.2 Measurement without measuring chamber, connection via external thread G1/2’’............8 4.3 Dew point measuring at synthetic granules - dries......................9 5 MAINTENANCE..............................9 6 CALIBRATION/ ADJUSTMENT...........................9 7 CABLE CROSS SECTION...........................9...
  • Page 4 8.3.2.4 Channels..................................49 8.3.2.4.1 Min/Max Function..............................49 8.3.2.5 Real time values................................50 8.3.2.6 Alarm overview................................51 8.3.2.7 Export Data.................................. 51...

  • Page 5: Safety Instructions

    Safety instructions Please attend to all notes indicated in this instruction manual. It contains essential information which has to be followed during installation, operation and maintenance. Therefore this instruction manual has to be read categorically by the technician as well as by the responsible user/qualified personnel before installation, initiation and maintenance.

  • Page 6: Application Area

    Application area The new instruments DP 500 are the ideal portable service instruments for dew point measurement for all types of driers down to -80°Ctd dew point The 3.5” graphic display with touch screen makes the operation very easy.. The graphic indication of colored measuring curves is unique. Ideal for measurement of the current dew point and for graphic indication of the dew point curve/the switching behavior of the drier over a longer period of time.

  • Page 7: Technical Data

    Technical data Colour screen 3.5“-Touch panel TFT transmissive, graphics, curves, statistics Interfaces Measuringranges -80…+50 °Ctd -20…+70 °C 0…100 % rF Accuracy ± 0,5 °Ctd (-10…+50 °Ctd) typical:. ± 2 °Ctd g/m³, mg/m³, ppm V/V, g/kg, °Ctdatm, % rF Humiditymeasurands Response Time T95 -50°Ctd ---- -10°Ctd <...

  • Page 8: Installation And Measurements

    Installation and measurements Measurement with measuring chamber, connection via plug nipple 1. Preparation of the measuring point Let compressed air flow off at the sampling point before measurement in order to remove condensate and particles. This avoids a soiling of DP 500 and the measuring chamber.

  • Page 9: Dew Point Measuring At Synthetic Granules - Dries

    Dew point measuring at synthetic granules - dries Synthetic granules-dries usually work with a slight positive pressure in the millibar range. Usein this application,witha slight excess pressure, the Air input measuring chamber forsynthetic granules dryer. Since the air temperature in the synthetic granules dryer is also very high, the air supply from the synthetic granules...

  • Page 10: Dp 500 Operation

    The screens are stored as bitmap and the naming is a consecutively number. For new every day a new folder is created. Folder definition : DJJMMTT D=fix(for date) JJ = year MM= month TT= day Path: DEV0003/DP500/Bitmap Example: first picture 10. September 2013 \\DEV0003/P500/Bitmap/D130910/B00000.bmp...

  • Page 11: Export Screenshots

    The stored bitmaps on the SD-card could be exported to a USB –Stick. Main menu Export Data Export Screenshots With the stored Screenshots will be transferred to a USB-Stick. Main menu  Export Data Export Screenshots Use the Change buttons to adjust a period between start .

  • Page 12: Touchpanel

    Main menu  Export Data Export Screenshots  Export The Screenshots of the selected period are exported to the USB-Stick. Touchpanel The operation is largely self-explanatory and menu-driven via the touch panel. The selection of the respective menu items occur via short "tapping" with the finger or a soft round pen. After sensors are connected, they also have to be configured.

  • Page 13: Main Menu (Home)

    Main menu (Home) From the main menu, you can reach every available item After switching on the DP500 all channels are Real time values DP 500 initialized and the menu „ „ appears. Pleas see chapter then select appropriate configurations and set!
  • Page 14 Home Hard- and Software- Status Date & Time Intervall Datalogger and remaining Version Alarm display Datalogger memory capacity (Battery status every 30s) Before the first sensor setting is made, the language and time should be set! Chapter 10.3.2.1.3.1 language Main  Settings  Device Settings  Set Language Chapter 10.3.2.1.3.2 ate &...

  • Page 15: Settings

    If you go back to main menu and then again one of the setting menus is called, you must enter the password again. Hauptmenü Settings Settings Overviewofthe Main menu  Settings  Password settings Factory settings for password at the time of delivery: 0000 (4 times zero).

  • Page 16: Main Menu

    Main menu  Settings Sensor settings An overview of the available channels appears after entering the password. Depending on the version DP 500 without or with the external sensor channel. Usually there is no preset for the external channel! Main menu  Settings  Sensor settings  I1 arrow right (2.page) °C In the upper block it the units for the temperature, °F...

  • Page 17: Settings Internal Dewpoint-Sensor

    With the DP 500 the pressure dew point in the pressure line is measured automatically. The pressure dew point is always related to the pressure in the line. A pressure input is not necessary, because the measuring principle measures independent of pressure. The DP 500 is able simultaneously to the pressure dew point alsocalculate the atmospheric dew point or dew point at reduced pressure.

  • Page 18: Definition Of Reference Pressure (Absolute Pressure Value)

    Main menu  Settings  Sensor settings  I1 arrow right (2.page)Pressure Setting Text field Ref.Pressure Reference pressure is the pressure for that the dew point in relaxation will be back calculated. Default- Value is 1013 mbar (Atm. Pressure). Confirm the settingsby pressing the button.
  • Page 19 Main menu  Settings  Sensor settings  A1 arrow right (2.page) diameter description field In case of a sensor change the the old sensor could be transferred. Please confirm by pressing the button and go back with...

  • Page 20: Name The Measurement Data And Define The Decimal Places

    Main menu  Settings  Sensor settings  C1 Name. Now you can enter a Main menu  Settings  Sensor settings  C1 name After defining the and confirmation with , the sensor configuration is completed. More options of sensor settings, see Chapter! See also chapter10.3.2.1.2.8 label and setting the description fields After confirm with...

  • Page 21: Recording Measurementdata

    Main menu  Settings  Sensor settings  C1  Tool Button For the recorded Value there can be entered a Name with 10 characters and later in menu item Graphics/Real time values it is easier to identify it. Name Otherwise the is, for example, C1b.

  • Page 22: More Settings (Scale Analogue Output)

    Alarm 1 Alarm 2 In the alarm settings an incl. Hysteresis can be entered for each channel. Alarm overview In the menu (can be reached from the main menu), the alarm settings are clearly represented. Main menu  Settings  Sensor settings  C1  Alarm -Button  Alarm-1- und Alarm-2- buttons + Popup -buttons Here for example the Alarm-1 yellow and the...
  • Page 23 More-Settings , you can define whether the 4 - 20 mA analogue output of the sensor based on the flow rate or velocity. The green highlighted description field is selected! scale manual In addition, you can push the button and set the measuring range.

  • Page 24: Dew Point Sensor Of Type Cs-Digital

    choose an unused sensor channel Main menu  Settings  Sensor settings  A1 choose type CS-Digital Main menu  Settings  Sensor settings  A1  Type description field  CS-Digital confirm with two times Now, a Name(see Chapter 10.3.2.1.2.8 panel and setting the description fields), the alarm settings (see Chapter...
  • Page 25 Main menu  Settings  Sensor settings  C1description field Name It is possible to enter a name with characters. Main menu  Settings  Sensor settings  C1description field Type You can choose the following options, after pushing the Type description field.
  • Page 26 Inner diameter is entered here for example 27.5 mm. Main menu  Settings  Sensor settings  A1  arrow right (2.page Gas Constant description field Gas Constants A preset selection of suitable In the same way as here in chapter 10.3.2.1.2.

  • Page 27: Type 0 - 1/10/30 Volt And 0/4 - 20 Ma

    After confirming with , the font is black again and the values and settings are accepted. Main menu  Settings  Sensor settings C1  Type description field  0 - 1/10/30 V Please see the scale of the sensor (here for example Type corresponds to 0 - 250 °...
  • Page 28 It is possible to define a Offset-Value. With the Value to- (Offset button ) you enter it. The positive or negative difference of the Offset will be displayed. By pressing the Reset -button the Offset will be deleted Main menu  Settings  Sensor settings  C1  arrow right (2.page)description field Unit A preset selection of suitable units by 1/10/30 V 0/4...20 mA...

  • Page 29: Type Pt100X And Kty81

    Main menu  Settings  Sensor settings  B1  Type description field PT100x PT100 Unit Here the sensor type and the in °C are chosen, alternatively the sensor types PT1000 KTY81 , as well as the Unit °F can be selected. More setting options, see chapter 10.3.2.1.2.10 Type 0 - 1/10/30 Volt and 0/4 - 20...

  • Page 30: Type Pulse (Pulse Ration)

    Main menu  Settings  Sensor settings  B1  Type description fieldPulse Typically the value with unit of is standing on the sensor and can directly entered to the description field. Here, all description fields are already labeled or occupied.

  • Page 31: Type„No Sensor

    Main menu  Settings  Sensor settings  B1  arrow right (2.page)Unit Consumption Consumption Type Unit of current Example with the unit cubic meters / hour Main menu  Settings  Sensor settings  B1  arrow right (2.page) Unit Counter Type The available Units for the Unit...
  • Page 32 Type If you go to Back, the channel will appear as unused...

  • Page 33: Data Logger Settings

    Main menu  Settings  Logger settings In the top row you can select the predefined Time intervals 1, 2, 5, 10, 15, 30, 60 and 120 seconds for recording. Time interval A different, individual can be entered in the highlighted white description field right at the head, where the currently set Time interval is always...
  • Page 34 Main menu  Settings  Logger settings  force new Record File button Main menu  Settings  Logger settings  force new Record File button  Comment description field A new recording file will be created by pushing the force new record file button and a name or comment can be entered by the choice...
  • Page 35 Main menu  Settings  Logger settings  timed Stop button By pushing the timed Stop button and then the date/time description field below, the date and the stop time can be set for a data logger recording. If the stop time activated, it will automatically be set to the current time plus an hour.
  • Page 36 Main menu  Settings  Logger settings  timed Start button/timed Stop button  Date/Time description field  Cal button With the button the desired date can be easily select from the calendar. Main menu  Settings  Logger settings  Start button After the start and stop time activation and the Start created settings, the...

  • Page 37: Device Settings

    Main menu  Settings  Device settings Device settings Overview of Main menu  Settings  Device settings  Set language Here you can select one of 10 languages for the 500. Main menu  Settings  Device settings  Date & Time Time Zone By pushing the description field and enter...

  • Page 38: Sd-Card

    The summer and winter time switchover is realized by Daylight Saving pushing the button. Main menu  Settings  Device settings  SD-Card  Reset Logger Database Main menu  Settings  Device settings  SD-Card  Erase SdCard Reset Logger Database By pressing all actual stored data on SD-Card will be blocked for use in DS 400.

  • Page 39: System Update

    Main menu  Settings  Device settings  System-Update Overview of the Update System features Main menu  Settings  Device settings  System-Update Save System Settings Stores the channel system settings in XML format on a USB stick. Main menu  Settings  Device settings  Update System  Check USB Stick for new Software updates If after pushing the Check USB Stick for new Software updates...

  • Page 40: Restore System Settings

    If the DP 500 is correctly connected to USB, and new version available it will displayed. Right aside it shows the current (old) and another (new) available versions Main menu  Settings  Device settings System UpdateUpdate selections Main menu  Settings  Device settings System UpdateUpdate channels Update for the available channels...

  • Page 41: Factory Reset

    If the channel and system settings have been reset Reboot system you have to push and then the button. Main menu  Settings  Device settings Factory ResetReset to Defaults If necessary or required, by pressing the Reboot System- button the DP 500 could be rebooted.

  • Page 42: Calibrate Touch-Screen

    Main menu  Settings  Device settings  calibrate touchscreen If necessary, the touch-screen calibration can be changed here. Push Calibrate and it appears, 1. left above, 2. bottom right and 3. in the middle, a calibration cross that must be pushed consecutively.

  • Page 43: Cleaning

    Main menu  Settings  Cleaning This function can be used for cleaning the touch panel during running measurements. If one minute is not enough time to clean, the process can be repeated at any time. Is the cleaning faster finished, then you can push the to abort press long button (for one or two seconds) to cancel.

  • Page 44: Chart

    Main menu  Chart Current records can be seen in Chart/Real time values (See chapter 10.3.2.3 Chart/real time values) Running measurement, there are no values represented! Chart Zoom and scroll options in the time domain of the Maximal an entire day can be represented (24h). The smallest possible range is represented, depending on the time interval of the recording.
  • Page 45 Main menu  Chart  Date description field By pushing the date description field (center bottom) the calendar, from which the appropriate date can be selected conveniently, appears. time Stored measuring data can be select here by START STOP Comment File name (contains English date).
  • Page 46 Main menu  Chart  Setup  Unit description field Unit Select the of the represented recording from the menu. Main menu  Chart  step Now, the grid can be set with , and By pushing the A.Scale -button a calculated auto- scaling will be defined.

  • Page 47: Chart / Real Time Values

    Main menu  Chart Main menu  Chart/Real time values One or more channels for the recording and presentation of measured data can be selected here, such as a dew point sensor or several different sensors. After pushing this button currently recorded measurement data in the current time range are represented.
  • Page 48 Main menu  Chart/Real time values  #1- #6 In this menu item, up to twelve channels (depending on the version of the DS 400) can be activated at the Main  Chart/Real time same time and viewed in values Here the channel C1 chosen.
  • Page 49 Main menuChannels Channels The overview of shows the current measured values of all connected sensors. Exceeds or falls below the set alarm limits, the respective measured value flashes yellow ( alarm 1 ) or red ( alarm 2 Main menu Channels C1 Each channel can be selected and the settings viewed and checked, but can be made here.
  • Page 50 Main menu  Channels I1  Dew point It is possible to reset a singlemeasurement value, here it is the dew pointor ifneeded to reset allminimum and maximumvalues of the sensor. Reset Value – Reset All Values Main menu  Real time values Real time values The view allows to display of 1 to 5 free...
  • Page 51 Different variantes : Main menu Alarm-Overview In the Alarm overview, you can immediately see whether there is an alarm 1 alarm 2 You can see also in other menu items: Main  Real time values Main  Settings  Sensor settings The channel name will appear yellow invers ( alarm 1 alarm 2...
  • Page 52 Export Logger data Export system settings With recorded measurement data and saved settings can be transferred to a USB stick. Main menu  Export data  Export Logger data Use the Change buttons to adjust a period between start . Stored measurement data in this period are exported Main menu ...
  • Page 53 If there have been recorded several measurements on the same date, they appear after the date selection with Now a recording can be selected comfortable. Main menu  Export data  Export Logger data  export The measurement data of the selected period are exported to a USB stick. Main menu ...

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