sauermann E INSTRUMENTS E Series Operating & Maintenance Manual
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sauermann E INSTRUMENTS E Series Operating & Maintenance Manual

Combustion analyzer
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1500 - 4500
Combustion Analyzer
OPERATING & MAINTENANCE
MANUAL
Respect your environment: think before printing the full manual on paper

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  • Page 1 1500 - 4500 Combustion Analyzer OPERATING & MAINTENANCE MANUAL Respect your environment: think before printing the full manual on paper...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS IMPORTANT INFORMATION Information about this manual Safety warnings SAFETY Intended use of the product Improper use of the product WORKING PRINCIPLE Working principle Measuring cells DESCRIPTION OF THE PRODUCT General Description of the Combustion Analyzer General Characteristics of the Combustion Analyzer Description of the Components of the Combustion Analyzer 4.3.1 Keypad...
  • Page 4 TABLE OF CONTENTS POWER ON - OFF Starting the device CONFIGURATION Configuration Menu Analysis Menu 9.2.1 Configuration=>Analysis=>Fuel 9.2.2 Configuration=>Analysis=>Condensation 9.2.3 Configuration=>Analysis=>O reference 9.2.4 Configuration=>Analysis=>NO /NO ratio 9.2.5 Configuration=>Analysis=>Unit of Measurement 9.2.6 Configuration=>Analysis=>Autozero 9.2.7 Configuration=>Analysis=>Measures list 9.2.8 Configuration=>Analysis=>Primary Outdoor Comb. Air Temp. Instrument Menu 9.3.1 Configuration=>Instrument=>Bluetooth...
  • Page 5 TABLE OF CONTENTS 11.3 Print=>Configuration 11.4 Print=>Test 11.5 Print=>Header 11.6 Print=>Printer 11.6.1 Print=>Printer=>Pairing 11.7 Print=>Measures list 12.0 MEASUREMENTS 12.1 Measurements Menu 12.2 Measurements=>Draft 12.3 Measurements=>Smoke 12.3.1 Operating manual for the soot pump 12.4 Measurements=>Ambient CO 12.5 Measurements=>Temperature 12.6 Measurements=>Pressure 12.7 Readings=>Velocity 12.7.1 How to connect the Pitot tube to the instrument 12.7.2...
  • Page 6 TABLE OF CONTENTS 14.3.1 Installing the CxHy sensor 14.4 Sensor for combustible gas leaks 14.4.1 Installation of the sensor for combustible gas leaks 14.4.2 Performing the test 15.0 MAINTENANCE 15.1 Routine maintenance 15.2 Preventive maintenance 15.3 Cleaning the sample probe 15.4 Maintaining the water trap / filter unit 15.5 Replacing the particulate filter 15.6 Replacing the gas sensors...

  • Page 7: Important Information

    07/08/14 10:00 Service Information E Instruments by Sauermann 850 Town Center Drive Information on LCD Langhorne, PA 19047 USA Phone: 1-215-750-1212 www.e-inst.com sales.instruments @sauermanngroup.com Dispose of the battery pack at the end of its working life only at the dedicated collecting bin.

  • Page 8: Safety

    SAFETY 2.1 Intended purpose This chapter describes the areas of application for which the E4500 is intended. Using the E4500 in other application areas is on the risk of the operator and the manufacturer assumes no responsibility and liability for loss, damage or costs which could be a result. It is mandatory to read and pay attention to the operating/maintenance manual.

  • Page 9: Working Principle

    WORKING PRINCIPLE 3.1 Working principle The gas sample is taken in through the gas probe, by a diaphragm suction pump inside the instrument. The measuring probe has a sliding cone that allows the probe to be inserted in any stack with the gas probe tip roughly centered in the flue.

  • Page 10: Description Of The Product

    4.0 DESCRIPTION OF THE PRODUCT 4.1 General Description of the Combustion Analyzer The design of the handheld combustion analyzer "E4500" is clean and ergonomic with an extremely clear and user-friendly keypad. "E4500" immediately suggests just how even the most sophisticated engineering can give life to an incredibly comfortable and easy to use work instrument.
  • Page 11 Gas extraction pump The sample pump located inside the instrument is a DC-motor-driven diaphragm pump, powered by the instrument, and is such as to obtain optimal flow of the sampled gas being analyzed; an internal sensor that measures the flow allows to: - Keep the flow rate of the pump constant - Check the efficiency of the pump - Check the degree of clogging/dirtiness of the filters...

  • Page 12: Description Of The Components Of The Combustion Analyzer

    4.3 Overview of Flue Gas Analyzer Components LEGEND AUX connector (input for optional external probes) Keypad Display P- connector (negative input to measure draft) Access Cover to the printer paper roll IN connector (gas exhaust probe input by means of a complete condensate separator unit) B-type USB connector to connect the device to connector (positive...

  • Page 13: Keypad

    4.3.1 Keypad Adhesive polyester keypad with keys for main control functions: KEYS FUNCTION KEYS FUNCTION Activates the context keys shown on the Turns the device On/Off display Access to the Memory Exits the current screen menu Access to the Printing Select and/or Modify menu Confirm/Save settings...

  • Page 14: Printer

    Backlight backlight turned with simultaneous pressure keys The backlight is turned on when any key is pressed, except ' ' key. 4.3.3 Printer Thermal polyester or thermal paper. Thermal polyester cannot be altered and it is resistant to light, temperature, humidity and water.

  • Page 15: Main Configurations

    MAIN CONFIGURATIONS 1500 E4500-2 E4500-3 E 4500-N E 4500-S E4500-C       O2 SENSOR       CO+H2 SENSOR     NO SENSOR  NO2 SENSOR  SO2 SENSOR  CxHy SENSOR ...

  • Page 16: Technical Specifications

    TECHNICAL SPECIFICATIONS 6.1 Technical Specifications Autozero: Automatic autozero cycle. Dilution (where provided): Expansion system of the CO sensor measuring range up to 100,000ppm (10.00%) programmable as a simple protection of the CO sensor with triggering threshold programmable by the user. Preset triggering threshold at 2500 ppm.

  • Page 17: Measurement And Accuracy Ranges

    6.2 Measurement and Accuracy Ranges MEASUREMENT SENSOR RANGE RESOLUTION ACCURACY Electrochemical sensor 0 .. 25.0% vol 0.1% vol ±0.2% vol ±10 ppm 0 .. 200 ppm Electrochemical sensor 0 .. 8000 ppm 1 ppm ±5% measured value 201 .. 2000 ppm with H compensation ±10% measured value...

  • Page 18: Startup

    7.0 USING THE FLUE GAS ANALYZER Preliminary operations Remove the instrument from its packing and check it for damage. Make sure that the content corresponds to the items ordered. If signs of tampering or damage are noticed, notify the E INSTRUMENTS service center or distributor immediately and keep the original packing.

  • Page 19: Use With External Power Pack

    BATTERY LEVEL STOCK TIME 100% 110 days 80 days 45 days 30 days 7.3.2 Use with external power pack The instrument can work with dead batteries by connecting the external power pack provided. THE POWER SUPPLY/BATTERY CHARGER IS A SWITCHING TYPE ONE. THE APPLICABLE INPUT VOLTAGE RANGES BETWEEN 90Vac AND 264Vac.

  • Page 20: Connection Diagram

    7.5 Connection diagram AA AL05 AAC TA03A AAC KP01 AA SA08 AA SF--A K000000000EJ 032433 210519...

  • Page 21: Gas Sampling Probe

    7.5.1 Gas sampling probe General description The gas sampling probe is made of a stainless steel tube with a plastic hand grip and includes an internal K-type thermocouple (Ni-NiCr) for measuring the gas temperature of the gas. The thermocouple is located in the probe tip. It is connected to the instrument via a compensated cable running in a specific slot of the rubber hose of the sample probe.

  • Page 22: Condensate Trap And Fine Dust Filter

    7.5.3 Condensate trap and fine dust filter The sample gas to be analysed shall reach the measurement cells after being properly dehumidified and purified from the residual combustion products. For this purpose, a condensation trap is used, which consists of a transparent polycarbonate cylinder placed along the rubber hose of the sampling probe.

  • Page 23: Measurement Of Differential Pressure

    Thanks to the positive and negative pressure connectors, it can therefore be used to measure the differential pressure by purchasing the special KIT. The measurement range is -1000 Pa ... +20000 Pa. 7.5.10 Connection to PC By using the USB cable supplied or via Bluetooth connection (optional) it is possible to connect the device to a personal computer after installing the dedicated software supplied.

  • Page 24: Power On - Off

    POWER ON - OFF Starting the device 07/08/14 07/08/14 10:00 10:00 Combustion analysis Combustion analysis Ex. Air Ex. Air 1.25 1.25 T flue T flue 190.1 °F °F T air T air 15.4 °F °F Press and ΔT ΔT 74.7 74.7 hold for a °C...

  • Page 25: Configuration

    CONFIGURATION 9.1 Configuration menu 07/08/14 FUNCTION 10:00 Activate the context keys shown on the Configuration display. Returns to the previous screen. Analysis Instrument CONTEXT KEY FUNCTION Operator Alarms ◄ Selects the available parameters. Information Diagnostic Enters in the selected parameter setting. Language Restore ►...

  • Page 26: Analysis Menu

    Configuration→Analysis → 15/01/14 FUNCTION 10:00 Activate the context keys shown on the Configuration display. Analysis Returns to the previous screen. Fuel Condensation CONTEXT KEY FUNCTION reference /NO ratio ◄ Selects the available parameters. Measure units Autozero Enters in the selected parameter setting. Measures list Air temp.

  • Page 27: Configuration=>Analysis=>Fuel

    9.2.1 Configuration→Analysis→Fuel → 07/08/14 07/08/14 10:00 10:00 Configuration Configuration Fuel Fuel Natural gas Biogas  #2 Oil Bio-Fuel 5% #4 Oil L.P.G. #6 Oil Butane Diesel Propane Wood/Pellets 8% Bagasse Coal FUNCTION Activate the context keys shown on the display. The arrows select each line displayed.

  • Page 28: Configuration=>Analysis=>Condensation

    9.2.2 Configuration→Analysis→Condensation → 07/08/14 10:00 Configuration Condensation Altitude Altitude above sea level R.H. air Relative humidity of air FUNCTION Activate the context keys shown on the display. The arrows select each line displayed (the selected line is red). In edit mode, it scrolls through the suggested values. Enters the modify mode for the selected parameter, then confirms the modification.

  • Page 29: Configuration=>Analysis=>O 2 Reference

    9.2.3 Configuration→Analysis→Reference O → 07/08/14 10:00 Configuration reference Percentage of Oxygen in CO measurement Percentage of Oxygen in NO measurement Percentage of Oxygen in SO measurement FUNCTION Activate the context keys shown on the display. Keys '▲' and '▼' select any line shown on the display (the selected line is evidenced in red).

  • Page 30: Configuratio

    9.2.4 Configuration→Analysis→NO /NO ratio → 07/08/14 10:00 Configuration /NO ratio 1.05 FUNCTION Activate the context keys shown on the display. When in modify mode, sets the desired value. Enters edit mode of the selected element and then confirms the change. When pressed in modify mode cancels the selection made, otherwise returns to the previous screen.

  • Page 31: Configuration=>Analysis=>Unit Of Measurement

    9.2.5 Configuration→Analysis→Measurement units → 07/08/14 10:00 Configuration Measure units Measurement unit can be set as: ppm - mg/m - mg/kWh - g/GJ - g/m - g/kWh - % - ng/J Measurement unit can be set as: ppm - mg/m - mg/kWh - g/GJ - g/m - g/kWh - % - ng/J Measurement unit can be set as: ppm - mg/m - mg/kWh - g/GJ - g/m...

  • Page 32: Configuration=>Analysis=>Autozero

    9.2.6 Configuration→Analysis→Autozero → 07/08/14 10:00 Configuration Autozero Autozero Duration of autozero, expressed in seconds. Purging Duration of the cleaning cycle, expressed in seconds. FUNCTION Activate the context keys shown on the display. When in modify mode, sets the desired value. Enters edit mode of the selected element and then confirms the change.

  • Page 33: Configuration=>Analysis=>Measures List

    9.2.7 Configuration→Analysis→Measures list → 07/08/14 10:00 Configuration Measures list Ex. Air T flue T air ΔT Loss tot (PCI) FURTHER DETAILS Eff. tot (PCI) ANNEX D » FUNCTION Activate the context keys shown on the display. Select each line displayed (the line selected is red). In edit mode, it sets the desired value.
  • Page 34 Example: → 1. Add a measurement to the list - example 07/08/14 07/08/14 07/08/14 07/08/14 10:00 10:00 10:00 10:00 Configuration Configuration Configuration Configuration Measures list Measures list Measures list Measures list Ex. Air Ex. Air ▲ T flue T flue Ex.

  • Page 35: Configuration=>Analysis=>Primary Outdoor Comb. Air Temp

    9.2.8 Configuration→Analysis→Primary Outdoor Combustion Air Temperature → 15/01/14 10:00 Configuration Air temperature Probe T 25.0 °C Air T ----- °C FUNCTION Activate the context keys shown on the display. When in modify mode, sets the desired value. Activates the context key located in the left side of the display. Returns to the previous screen without saving the changes made.

  • Page 36: Instrument Menu

    Configuration→Instrument → 07/08/14 FUNCTION 10:00 Activate the context keys shown on the Configuration Instrument display. Returns to the previous screen. Bluetooth Time/Date Brightness Pump CONTEXT KEY FUNCTION ◄ Selects the available parameters. CO dilutor Micromanometer Enters in the selected parameter setting. ►...

  • Page 37: Configuration=>Instrument=>Bluetooth

    9.3.1 Configuration→Instrument→Bluetooth → 07/08/14 10:00 Bluetooth Bluetooth enabling / disabling Status Instrument name E4500 - 0001 MAC address detected 00026BB5500 FUNCTION Activate the context keys shown on the display. Also activates the context key shown on the display. Returns to the previous screen. CONTEXT KEY FUNCTION Turns on Bluetooth communication.

  • Page 38: Configuration=>Instrument=>Time/Date

    9.3.2 Configuration→Instrument→Time/Date → 07/08/14 10:00 Configuration Time/Date Time, in the chosen format Time 3:00 PM Date, in the chosen format Date 7/08/14 Date format: USA (American) or EU (European) Mode Mode Time format: 12h or 24h 12 h FUNCTION Activate the context keys shown on the display. When in modify mode, sets the desired value.

  • Page 39: Configuration=>Instrument=>Brightness

    9.3.3 Configuration→Instrument→Brightness → 07/08/14 10:00 Configuration Brightness FUNCTION Activate the context keys shown on the display. Increases or decreases the brightness of the display. Confirms the modification. When pressed in modify mode cancels the selection made, otherwise returns to the previous screen. CONTEXT KEY FUNCTION ◄...

  • Page 40: Configuration=>Instrument=>Pump

    9.3.4 Configuration→Instrument→Pump → 07/08/14 10:00 Configuration Pump Pump Flow Displays the flow of the pump, expressed in litres per minute. l/min FUNCTION Activate the context keys shown on the display. When in modify mode, sets the desired value. Enters edit mode of the selected element and then confirms the change. When pressed in modify mode cancels the selection made, otherwise returns to the previous screen.

  • Page 41: Configuration=>Instrument=>Co Dilutor

    9.3.5 Configuration→Instrument→CO dilutor → 07/08/14 10:00 Configuration CO dilutor Available settings: auto, on or off Mode auto Limit Threshold that activates the dilution pump (available only if the "Mode" parameter is set to 2500 "auto"). FUNCTION Activate the context keys shown on the display. Select each line displayed (the line selected is red).

  • Page 42: Configuration=>Instrument=>Micromanometer

    9.3.6 Configuration→Instrument→Micromanometer → 07/08/14 10:00 Configuration Micromanometer Sets the input used for the test: P+ o P- Inlet FUNCTION Activate the context keys shown on the display. In edit mode, it sets the desired input. Enters edit mode of the selected element and then confirms the change. When pressed in modify mode cancels the selection made, otherwise returns to the previous screen.

  • Page 43: Configuration=>Operator

    Configuration→Operator → 07/08/14 10:00 Configuration Operator Operator 1  Operator 2 Operator 3 Operator 4 Operator 5 Operator 6 Operator 7 Operator 8 FUNCTION Activate the context keys shown on the display. In "edit text": Moves the cursor on the box corresponding to the letter or number required to form the word.
  • Page 44 Example: → 1. Edit text 07/08/14 07/08/14 07/08/14 10:00 10:00 10:00 Configuration Edit text Edit text Operator Operator 1  Operator 2 Operator 3 Operator 1_ Operator _ Operator 4 Operator 5 Operator 6 Operator 7 Operator 8 07/08/14 07/08/14 07/08/14 10:00 10:00...

  • Page 45: Configuration=>Alarm

    Configuration→Alarm → 07/08/14 10:00 Configuration Alarms Number of the alarm set Number Monitored parameter: O - CO - NO - NO - P diff - Plow - P ext - T1 - T2 Measure Type of alarm set: Maximum, Minimum, Off Mode maximum Threshold setting for the alarm: ±999999.999...

  • Page 46: Information Menu

    Configuration→Information → 15/01/14 FUNCTION 10:00 Activate the context keys shown on the Information display. Returns to the previous screen. Battery Sensors InfoService Reminder CONTEXT KEY FUNCTION ◄ Selects the available parameters. Probes Enters in the selected parameter setting. ► Selects the available parameters. PARAMETER DESCRIPTION Displays the state of charge of the internal battery.

  • Page 47: Configuration=>Information=>Battery

    9.6.1 Configuration→Information→Battery → 07/08/14 10:00 Information Battery 94 % FUNCTION Activate the context keys shown on the display. Returns to the previous screen. CONTEXT KEY FUNCTION Returns to the previous screen. K000000000EJ 032433 210519...

  • Page 48: Configuration=>Information=>Sensors

    9.6.2 Configuration→Information→Sensor → 07/08/14 07/08/14 10:00 10:00 Information Diagnostic Sensors Sensors S1: O S2: CO S3: NO For further information, see section 9.7.1. S4: NO FUNCTION Activate the context keys shown on the display. Returns to the previous screen. CONTEXT KEY FUNCTION Displays the details of the main features of the sensors installed.

  • Page 49: Configuration=>Information=>Infoservice

    15/01/14 15/01/14 10:00 10:00 10:00 Information Information Information Service Service Service E Instruments Model E4500 Bootloader version 1.02 By Sauermann Serial number 9999 Protocol number 000001 Tel: (215)750-1212 Firmware version 9.99 0x2765 sales.instruments@ Protocol number 000001 sauermanngroup.com rev. 1234X www.e-inst.com...

  • Page 50: Configuration=>Information=>Probes

    9.6.4 Configuration→Information→Probe → 15/01/14 10:00 FUNCTION Information Probes Activate the context keys shown on the display. Micromanometer int. 1039 External probe ---- Returns to the previous screen. CONTEXT KEY FUNCTION Returns to the previous screen. K000000000EJ 032433 210519...

  • Page 51: Configuration=>Diagnostic

    Configuration→Diagnostic → 07/08/14 FUNCTION 10:00 Activate the context keys shown on the Diagnostic display. Returns to the previous screen. Sensors Gas probe Hardware Pump CONTEXT KEY FUNCTION ◄ Selects the available parameters. On site cal. Enters in the selected parameter setting. ►...

  • Page 52: Configuration=>Diagnostic=>Sensors

    9.7.1 Configuration→Diagnostic→Sensors → 07/08/14 10:00 Diagnostic Sensors S1: O S2: CO S3: NO S4: NO FUNCTION Activate the context keys shown on the display. Selects the fuel. Activates the context keys located in the left side of the display. Returns to the previous screen. CONTEXT KEY FUNCTION Displays the details of the selected sensor (see example below).

  • Page 53: Configuration=>Diagnostic=>Gas Probe

    9.7.2 Configuration→Diagnostic→Gas probe → 07/08/14 10:00 Diagnostic Connect the flue gas sampling probe and water trap assembly to the Gas probe instrument; Fully insert the black rubber cap on the gas probe tip, as shown in Close the flue gas probe the following picture: Press OK to start Black rubber cap...

  • Page 54: Configuration=>Diagnostic=>Memory

    9.7.3 Configuration→Diagnostic→Hardware → 07/08/14 10:00 Diagnostic Hardware State of memory. Memories State of calibration. Calibration Version of CPU board HW Cpu version Version of motherboard HW MB version FUNCTION Activate the context keys shown on the display. Returns to the previous screen. CONTEXT KEY FUNCTION Returns to the previous screen.

  • Page 55: Configuration=>Diagnostic=>Pump

    9.7.4 Configuration→Diagnostic→Pump → 07/08/14 10:00 Diagnostic Pump Pump Flow l/min FUNCTION Activate the context keys shown on the display. In edit mode, cycling between on and off. Enters edit mode of the selected element and then confirms the change. Returns to the previous screen. CONTEXT KEY FUNCTION Enters edit mode: it is possible to turn the gas suction pump on and off.

  • Page 56: Configuration=>Diagnostic=>On Site Cal

    9.7.5 Configuration→Diagnostic→On site cal. → 07/08/14 10:00 Password On site calibration 0 0 0 0 FUNCTION Activate the context keys shown on the display. Sets the password. Selects line; the selected line is evidenced in red. In modification sets the value or the desired mode. Activates the context key located in the left side of the display.
  • Page 57 Calibration procedure → In order to perform the calibration, the following tools are needed: - Known concentration gas cylinder suitable for the sensor, complete with a pressure regulator WARNING! For the oxygen sensor on site calibration, the zero value calibration must be carried out with nitrogen or any other gas mixture which DOES NOT contain oxygen.
  • Page 58 → 3. Once in the ‘On site calibration’ menu, is shown the list of the installed sensors for which the recalibration is available. In the recalibration screen all information related to the last performed calibration is shown, as well as the relevant values. Calibrate: saves new calibration 15/01/14...
  • Page 59 CALIBRATION EXAMPLE FOR THE OXYGEN CELL (O → → The calibration will be possible only when the status is set to ‘----' (cells which never had an on-site calibration)  or 'inactive'. 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 On site calibration On site calibration On site calibration Sensor O...
  • Page 60 → When the stabilization time is over, select the 'Calibration' row and activate the function ' ' to store the  new calibration. Messages in the 'Status' line: 15/01/14 15/01/14 saving: instrument saving 10:00 10:00 performed calibration error: sensor been On site calibration On site calibration Sensor O...
  • Page 61 CALIBRATION EXAMPLE FOR TOXIC GAS CELL (CO EXAMPLE). → The calibration will be possible only when the status is set to ‘----' (cells which never had an on-site calibration)  or 'inactive'. 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 On site calibration On site calibration On site calibration Sensor CO...
  • Page 62 → When the stabilization time is over, select the 'Calibration' row and activate the function ' ' to store the  new calibration. Messages in the 'Status' line: 15/01/14 15/01/14 10:00 10:00 saving: instrument saving performed calibration On site calibration On site calibration error: sensor...

  • Page 63: Configuration=>Language

    Configuration→Language 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Configurazione Configuration Configuration Lingua Language Language   Italiano Italiano Brasileiro English English Galego Français Français Català Espaňol Espaňol Cestina Deutsch Deutsch Polsky Русский Русский Dutch Romana Slovenskému FUNCTION Activate the context keys shown on the display. Scrolls through the available languages.

  • Page 64: Configuration=>Restore

    Configuration→Restore 07/08/14 07/08/14 10:00 10:00 Configuration Configuration Restore Restore WARNING Clear memory data and Confirm restoring? restore factory setting? F1: restore F2: cancel di fabbrica? FUNCTION Activate the context keys shown on the display. Starts the factory data reset phase. Exits the current screen without resetting.

  • Page 65: Memory

    10.0 MEMORY 10.1 Memory Menu 07/08/14 FUNCTION 10:00 Activate the context keys shown on the Memory display. Returns to the previous screen. Save Average CONTEXT KEY FUNCTION Select Data logger ◄ Selects the available parameters. Delete Usage % Enters in the selected parameter setting. ►...
  • Page 66 Warning: in automatic mode, the measurements of draft, smoke and ambient CO must be taken before starting the combustion analysis. Manual analysis mode If the user chooses the manual mode, he will perform the combustion analysis manually; in this case, the settings regarding printing and duration of the automatic analysis will not be considered.

  • Page 67: Memory Organization

    10.1.1 Memory Organization K000000000EJ 032433 210519...

  • Page 68: Memory Save

    10.2 Memory Menu→Save 07/08/14 07/08/14 10:00 10:00 Memory Memory Save Save Manual analysis mode Automatic analysis mode Mode Mode manual UNI 10389 Number of selected memory Number of selected memory Memory Memory Number of analyses carried Number of samples to take Analysis Samples Interval...
  • Page 69 Example 1: Saving the combustion analysis in manual mode 07/08/14 07/08/14 07/08/14 10:00 10:00 10:00 Memory Memory Memory Save Save Save Mode Mode manual manual Mode manual Memory Memory Memory Analysis Analysis Analysis Example 2: Saving the combustion analysis in automatic mode (example UNI 10389) 07/08/14 07/08/14 07/08/14...

  • Page 70: Memory=>Average

    10.3 Memory Menu→Average 07/08/14 10:00 Memory Average analysis Ex. Air 1.25 T flue 190.1 °C T air 15.4 °C ΔT 74.7 °C Loss tot Eff. tot 91.4 FUNCTION Activate the context keys shown on the display. Scrolls through the values of the average analysis. Activates the context key located in the left side of the display.

  • Page 71: Memory Select

    10.4 Memory Menu→Select 07/08/14 07/08/14 10:00 10:00 Memory Memory Select Select Memory number Boiler model Memory Boiler xxxx Customer Customer address Customer Address E Instruments Customer address Address 850 Town Center Dr Langhorme, PA 19047 Phone Telephone number Telephone number Phone 215-750-1212 Boiler model...

  • Page 72: Memory=>Memory Recall

    10.4.1 Memory Recall 07/08/14 07/08/14 10:00 10:00 Memory Memory Select Recall Memory Measure conditions Customer Single analysis E Instruments Address 850 Town Center Dr Average analysis Langhorme, PA 19047 Phone 215-750-1212 Boiler xxxx Date 7/08/14 FUNCTION Activate the context keys shown on the display. Selects line;...
  • Page 73 2. Details of Single analysis 07/08/14 07/08/14 10:00 10:00 Memory Memory Single analysis Average analysis 07/08/14 15:10:30 07/08/14 15:15:00 Ex. Air 07/08/14 15:20:30 1.25 T flue 07/08/14 15:25:00 190.1 °C T air 07/08/14 15:30:35 15.4 °C ΔT 74.7 °C Loss tot Eff.
  • Page 74 3. Average interval details 07/08/14 07/08/14 10:00 10:00 Memory Memory Defines the starting sample to define the analysis Average Average analysis average. Defines the end sample to define the analysis Ex. Air average. 1.25 T flue 190.1 °C T air 15.4 °C ΔT...

  • Page 75: Memory Data Logger

    10.5 Memory Menu→Data logger 07/08/14 10:00 Memory Data logger The selectable analysis modes are: manual - UNI 10389 - BImSchV - data logger Mode UNI 10389 Samples Number of samples to make (parameter not visible in manual analysis mode). Interval Period of acquisition of each sample (parameter not visible in manual analysis mode).

  • Page 76: Memory=>Delete

    10.6 Memory→Delete 07/08/14 FUNCTION 10:00 Activate the context keys shown on the Memory display. Delete Returns to the previous screen. Single CONTEXT KEY FUNCTION ◄ Selects the available parameters. Enters in the selected parameter setting. ► Selects the available parameters. PARAMETER DESCRIPTION This option allows the user to delete the contents of each individual memory;...

  • Page 77: Memory=>Delete=>Single

    10.6.1 Memory→Delete→Single 07/08/14 07/08/14 10:00 10:00 Memory Memory Delete single Delete single Memory number Memory Memory Customer Customer Customer E Instruments E Instruments WARNING Customer Address Address 850 Town Center Dr Address 850 Town Center Dr Confirm deleting? Langhorme, PA 19047 Langhorme, PA 19047 F1: Delete F2: cancel...

  • Page 78: Memory=>Delete=>All

    10.6.2 Memory→Delete→All 07/08/14 07/08/14 10:00 10:00 Memory Memory Delete all Delete all WARNING Confirm deleting? Delete all data? F1: Delete F2: cancel FUNCTION Activate the context keys shown on the display. Start erasing all memories. Returns to the previous screen. CONTEXT KEY FUNCTION Start erasing all memories.

  • Page 79: Memory=>Usage

    10.7 Memory→Usage % 07/08/14 10:00 Memory Usage % FUNCTION Activate the context keys shown on the display. Returns to the previous screen. CONTEXT KEY FUNCTION Returns to the previous screen. K000000000EJ 032433 210519...

  • Page 80: Print

    11.0 PRINT 11.1 Print FUNCTION Activate the context keys shown on the display. Returns to the previous screen. CONTEXT KEY FUNCTION ◄ Selects the available parameters. Enters in the selected parameter setting. ► Selects the available parameters. PARAMETER DESCRIPTION Enables the Print Menu. Allows to print the combustion analysis data on a paper ticket which reports the measurement values.

  • Page 81: Print=>Report

    11.2 Print→Report 15/01/14 15/01/14 Date: 15/01/14 10:00 10:00 Time: 10.10 Fuel: Natural gas Altitude: 0 m Print Print R.H. air: 50 % Report Report 4.2 ٪ 9.3 ٪ Analysis running Analysis running λ,n 1.25 T flue 190.2 °C Copies Copies WARNING T air 15.4 °C...

  • Page 82: Print=>Configuration

    11.3 Print→Configuration 15/01/14 10:00 Print Configuration Set the number of copies to print: 1 .. 5. Copies The test ticket models that can be selected are: partial - full - total Report partial Date/Time manual Set between: Manual: date and time are not printed on the analysis report. Auto: date and time are printed automatically on the analysis report.

  • Page 83: Print=>Test

    11.4 Print→Test 07/08/14 10:00 Print Test Print Paper feed FUNCTION Activate the context keys shown on the display. Selects line; the selected line is evidenced in red. In modification sets the value or the desired mode. Activates the context key located in the left side of the display. Returns to the previous screen.

  • Page 84: Print=>Header

    11.5 Print→Header 07/08/14 10:00 Print Header Line 1 ---- Line 2 ---- Line 3 ---- Line 4 ---- Line 5 ---- Line 6 ---- FUNCTION Activate the context keys shown on the display. In "edit text": It moves the cursor on the box corresponding to the letter or number required to form the desired word.
  • Page 85 Example: 1. Edit text 07/08/14 07/08/14 07/08/14 10:00 10:00 10:00 Print Edit text Edit text Header Line 1 ---- Line 2 ---- Line 3 ---- Operator 1_ Operator 1_ Line 4 ---- Line 5 ---- Line 6 ---- 07/08/14 07/08/14 07/08/14 10:00 10:00...

  • Page 86: Print=>Printer

    11.6 Print→Printer 07/08/14 07/08/14 10:00 10:00 Print Print Printer Printer Printer type: built in (internal) - Bluetooth (external). Type built in Type Bluetooth Name of the Bluetooth printer associated with the ---- instrument. ---- Address of the Bluetooth printer associated with the instrument.

  • Page 87: Print=>Printer=>Pairing

    11.6.1 Print→Pairing 15/01/14 10:00 Print Configuration Report Pairing Printer Header Measures list FUNCTION Activate the context keys shown on the display. Selects line; the selected line is evidenced in red. In modification sets the value or the desired mode. Activates the context key located in the left side of the display. Returns to the previous screen.
  • Page 88 1. Once the Bluetooth printer is configured, proceed as follows: 15/01/14 07/08/14 07/08/14 10:00 10:00 10:00 Print Print Print Pairing Pairing SPP-R200  Select icon 'Pairing' to start configuration MPT-II Configuration WARNING Report Turn on the printer and start searching Pairing Printer F1: search...

  • Page 89: Print=>Measures List

    11.7 Print→Measures list 07/08/14 10:00 Configuration Measures list Ex Air T flue T air ΔT Loss tot Eff. tot (PCI) » FUNCTION Activate the context keys shown on the display. Selects the available measurements from the suggested list. In edit mode, it scrolls through the measurements present.
  • Page 90 Example: 1. Add a measurement to the list 07/08/14 07/08/14 07/08/14 07/08/14 10:00 10:00 10:00 10:00 Configuration Configuration Configuration Configuration Measures list Measures list Measures list Measures list ▼ Ex. Air Ex. Air T flue T flue Ex. Air Ex. Air ▲...

  • Page 91: Measurements

    12.0 READINGS 12.1 READINGS 15/01/14 FUNCTION 10:00 Activate the context keys shown on the Measurements display. Returns to the previous screen. Draft Smoke CONTEXT KEY FUNCTION Ambient CO Temperature ◄ Selects the available parameters. Pressure Tightness test Enters in the selected parameter setting. Leak detector Aux Meas.
  • Page 92 PARAMETER DESCRIPTION With this menu it is possible to measure the temperature of the supply water, by means of an OPTIONAL thermocouple K-type contact probe to be connected to the input T1. Also, it is also possible to measure the temperature of the return water, by connecting an OPTIONAL thermocouple K-type contact probe to be connected to the input T1.

  • Page 93: Measurements Draft

    12.2 Readings→Draft 04/03/16 04/03/16 04/03/16 10:00 10:00 10:00 Measurements Measurements Measurements Draft Draft Draft P diff P+ low P+ ext To measure the draft proceed as follows: - Connect the probe pressure input hose to the instrument P- input. - Before starting the pressure zeroing sequence pay attention to remove the gas probe from the stack. - Having carried out the pressure zeroing sequence, insert the probe in the stack and measure the draft.

  • Page 94: Measurements Smoke

    12.3 Readings→Smoke Test 07/08/14 10:00 Measurements Smoke Measure 1 Measure 2 Measure 3 Average - Measure the carbon black using the specific optional kit. - Enter the values found. - The values of the carbon black that you want to save must be acquired before saving the analyses. - To join the values of the smoke test to the measurements of the current analysis use the ' ' function.

  • Page 95: Operating Manual For The Soot Pump

    12.3.1 Operating manual for the soot pump Field of application The soot pump serves for determining the smoke spot number of oil burning installations (diesel soot). Basic safety instructions !!! Measure appropriate !!! Before using the soot pump, warm it up to room temperature. ...
  • Page 96 For removing lubricant residues, use only cleaning agents not affecting plastic material! Strongly effloresced piston rods may be cleaned with fine-grained sandpaper.  Clean the pump components with a cloth or a suitable brush.  Lubrication of the soot pump Before lubricating the relevant parts of the soot pump, it has to be cleaned (see: Cleaning of the soot pump)! For lubricating the pump use only the provided lubricating oil! Do not apply too much lubricating oil! Do not use lubricants containing mineral oil!

  • Page 97: Measurements Ambient Co

    12.4 Readings→Ambient CO 07/08/14 10:00 Measurements Ambient CO CO max It is recommended to perform the autozero in the fresh, clean air, so that the ambient CO measurement is correct. It is advisable to turn on the instrument and wait for the autozero completion outside the area where the test is being performed.

  • Page 98: Measurements Temperature

    12.5 Readings→Temperature 07/08/14 07/08/14 10:00 10:00 Measurements Measurements Temperature Temperature T1 flow T1 flow 70.5 °C T2 return ΔT 45.2 °C °C ΔT 25.3 °C ΔT FUNCTION Activate the context keys shown on the display. Returns to the previous screen. CONTEXT KEY FUNCTION Accesses the acquisition of the temperature difference between the supply...

  • Page 99: Measurements Pressure

    12.6 Readings→Pressure 07/08/14 07/08/14 10:00 10:00 Measurements Measurements Pressure Measurement Pressure Measurement differential pressure by pressure by means of P diff P ext means of the internal external draft 0.01 0.01 pressure sensor. gauge. inH2O inH2O FUNCTION Activate the context keys shown on the display. Returns to the previous screen.

  • Page 100: Readings=>Velocity

    12.7 Readings→Velocity 15/01/14 10:00 Pitot Configuration Measurement: air or flue gas. Altitude Altitude above sea level. Measurement unit selectable across m/s, km/h, fpm, mph. Unit Insert the K-factor of the Pitot tube stated by the tube manufacturer. K Pitot 1.001 Temperature acquisition mode: Probe T Pitot...

  • Page 101: How To Connect The Pitot Tube To The Instrument

    12.7.1 How to connect the Pitot tube to the instrument - Connect the Pitot tube (accessory) to inputs P+ and P- (which are normally used for the differential pressure measurement) - Connect the Tc-K thermocouple cable from the flue gas probe to connector T1 of the instrument. WARNING: when a Pitot tube integrated to a Tc-K thermocouple is used, remember to connect the thermocouple connector to T1 input at instrument side.

  • Page 102: Test Execution

    12.7.2 TEST EXECUTION 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Pitot Pitot Pitot Temperature Velocity Velocity T air Velocity Velocity   °C  15/01/14 15/01/14 10:00 10:00 Pitot Pitot Velocity Velocity Velocity Velocity COMPANY Ltd. 15/01/14 Park Road, 9 10:30 Tel.02/12345678 Oper.: John Smith Print...

  • Page 103: Readings=>Leak Detector

    12.8 Readings→Leak detector 15/01/14 FUNCTION 10:00 Activate the context keys shown on the Measurements display. Leak detector Returns to the previous screen. CONTEXT KEY FUNCTION Make the zero for the measurement. 12.8.1 Connecting the probe for gas leak - Plug the connector of the probe to the IN input of the instrument. 12.8.2 Performing the test Once the autozero cycle is completed, perform the zero of the measure and proceed with the test.

  • Page 104: Readings=>Aux Measurements

    12.9 Readings→AUX measurements 15/01/14 FUNCTION 10:00 Activate the context keys shown on the Measurements display. Returns to the previous screen. Tightness test Power of burner CONTEXT KEY FUNCTION ◄ Selects the available parameters. Enters in the selected parameter setting. ► Selects the available parameters.

  • Page 105: Measurements=>Tightness Test

    12.10 Readings→Tightness test 07/08/14 FUNCTION 10:00 Activate the context keys shown on the Tightness test display. Returns to the previous screen. Existing CONTEXT KEY FUNCTION Result ◄ Selects the available parameters. Enters in the selected parameter setting. ► Selects the available parameters. PARAMETER DESCRIPTION With this menu it is possible to perform a tightness test, in accordance with UNI 7129-1: 2015,...

  • Page 106: Measurements=>Tightness Test=>New System (Uni 7129-1: 2015)

    12.11 NEW PIPING: UNI 7129-1: 2015 STANDARD 15/01/14 10:00 New piping Configuration Stabilization Duration of the stabilization phase that can be set between 15 and 240 minutes Printing mode, that can be set as manual or automatic. Print auto Volume input mode can be set as 'manual' or 'default'. Volume setup manual Volume...
  • Page 107 Details of the test: The standard UNI 7129-1: 2015 can be adopted for testing new piping systems or reconditioned ones. This test requires to charge the piping up to a pressure between 100 hPa and 150 hPa, then wait for a stabilization which must last at least 15 minutes and required in order for the thermal effects caused by the test gas compression to fade out, and finally to test the piping tightness by analyzing the decay of pressure over time.
  • Page 108 Actual pressure measured by the instrument, in the selected measurement unit. ∆P1': Pressure variation in the last minute, updated every 10 seconds. This value gives a rough indication about the stabilization level reached in the piping system. Wait time: Remaining time before the stabilization phase ends. Once the stabilization phase is terminated the tightness test is started.

  • Page 109: Configuration Of Tightness Test According To Uni 7129-1: 2015

    12.11.1 CONFIGURATION OF TIGHTNESS TEST ACCORDING TO UNI 7129-1: 2015 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 New piping New piping New piping Configuration Configuration Configuration Stabilization Stabilization Stabilization Print Print Print manual manual manual Volume setup default Volume setup default Volume setup default Volume...
  • Page 110 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 New piping New piping New piping Configuration Configuration Configuration Stabilization Stabilization Stabilization Print auto Print auto Print auto Volume setup default Volume setup manual Volume setup manual Volume Volume Volume <100 18.0 18.0 Measure volume Measure volume Calcolate volume Calcolate volume...
  • Page 111 Take, with the syringe (that comes with the tightness test kit), 100 ml of gas. If the volume measuring procedure of the system ends correctly, E 4500 automatically displays the measured volume, otherwise it requires another test. 15/01/14 15/01/14 10:00 10:00 New piping New piping...
  • Page 112 15/01/14 15/01/14 10:00 10:00 New piping New piping Configuration Calculate volume Stabilization Volume 19.2 Print auto Fuel L.P.G.  Partial Test gas Starts the Type test Material completa Steel tightness test Volume Diameter 18.0 3/8" (see Lenght section Measure volume 10.0 12.8.2).

  • Page 113: Performing Tightness Test According To Uni 7129-1: 2015

    12.11.2 PERFORMING TIGHTNESS TEST ACCORDING TO UNI 7129-1: 2015 Wait for 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 the end of the autozero New piping New piping New piping Pressurization Pressurization Pressurization pressurize the P diff P diff P diff system WARNING 0.06 ...
  • Page 114 NOTE: If, while configuring the tightness test the automatic printing mode has been selected, the tightness test is printed automatically. Instead, if the manual printing mode has been selected (exemplified case), at the end of the tightness test the results are displayed and they can be saved and/or printed. In this case proceed as follows: 15/01/14 15/01/14...

  • Page 115: Measurements=>Tightness Test=>Existing System (Uni 11137: 2012)

    12.12 EXISTING PIPING: UNI 11137: 2012 STANDARD 07/08/14 10:00 Existing piping Configuration Stabilization Duration of the stabilization phase that can be set between 1 and 240 minutes. Printing mode, that can be set as manual or automatic. Print auto Fuel used in the system: L.P.G. - Natural gas. Fuel L.P.G.
  • Page 116 Details of the test: The standard UNI 11137: 2012 can be adopted for testing already existing internal piping systems. This test requires to charge the piping up to the test pressure, then wait for an unspecified stabilization time until the thermal effects caused by the test gas compression are nulled, and then calculate the amount of the possible leakage from the measure of the pressure decays in 1 minute time for Methane and LPG in air and 2.5 minutes for the LPG fuel.
  • Page 117 volume. The suggested value can be accepted by pressing the key ' ' and then modified by selecting, in "UNI 11137 Configuration" the line "volume". It is also possible to repeat the measurement of the volume by pressing the key relative to the interactive function ' Table volumes: Examples relating to the various lengths of indoor systems, capacity approximately corresponding to...
  • Page 118 Result: is the result of the tightness test. Compliant (piping suitable for operation): when the leakage flow calculated in the reference conditions is not greater than 1 dm /h for methane and not greater than 0,4 dm /h for LPG the system is authorized to operate without restrictions or intervention.

  • Page 119: Configuration Of Tightness Test According To Uni 11137: 2012

    12.12.1 CONFIGURATION OF TIGHTNESS TEST ACCORDING TO UNI 11137: 2012 07/08/14 07/08/14 07/08/14 10:00 10:00 10:00 Existing piping Existing piping Existing piping Configuration Configuration Configuration Stabilization Stabilization Stabilization Print Print Print manual manual manual Fuel L.P.G. Fuel L.P.G. Fuel L.P.G. Test gas Test gas Test gas...
  • Page 120 07/08/14 07/08/14 07/08/14 10:00 10:00 10:00 Existing piping Existing piping Existing piping Configuration Configuration Configuration Stabilization Stabilization Stabilization Print Print Print manual manual manual Fuel L.P.G. Fuel L.P.G. Fuel L.P.G. Test gas Test gas Test gas Fuel Type test Type test Type test preliminary preliminary...
  • Page 121 07/08/14 07/08/14 07/08/14 10:00 10:00 10:00 Existing piping Existing piping Existing piping Configuration Configuration Configuration Stabilization Stabilization Stabilization Print Print Print auto auto auto  Fuel L.P.G. Fuel L.P.G. Fuel Metano Test gas Test gas Test gas Type test Type test Type test complete complete...
  • Page 122 07/08/14 07/08/14 10:00 10:00 Existing piping Existing piping Configuration Calculate volume Stabilization Volume Total volume acquired. 18.0 Print auto Fuel L.P.G. Partial Volume of the section of piping set below. Test gas Sets the material of the section of piping. Type test Material complete...

  • Page 123: Performing Tightness Test According To Uni 11137: 2012

    12.12.2 PERFORMING THE TIGHTNESS TEST ACCORDING TO UNI 11137: 2012 Wait for 07/08/14 07/08/14 07/08/14 10:00 10:00 10:00 the end of the autozero Existing piping Existing piping Existing piping Pressurization Pressurization Pressurization pressurize the P diff P diff P diff system WARNING 0.06...
  • Page 124 NOTE: If, while configuring the tightness test the automatic printing mode has been selected, the tightness test is printed automatically. Instead, if the manual printing mode has been selected (exemplified case), at the end of the tightness test the results are displayed and they can be saved and/or printed. In this case proceed as follows: 07/08/14 07/08/14...

  • Page 125: Measurements=>Tightness Test=>Results Of The Tightness Test

    12.13 RESULTS OF THE TIGHTNESS TEST 07/08/14 07/08/14 10:30 10:30 Existing piping Existing piping Result Result 100.00 100.00 100.00 100.00 ΔP ΔP 0.00 0.00 The tightness test is saved in the selected memory. Q test Q test Q ref Q ref Result Tight Result...

  • Page 126: Readings=>Power Of Burner

    12.14 Readings→Power of burner 15/01/14 15/01/14 10:00 10:00 Test mode: you can choose calculate thermal Power of burner Power of burner power by entering a flow Configuration Configuration Enter thermal power value, or by reading the value calculated manually by Mode manual Mode...

  • Page 127: Testing In 'Manual' Mode

    12.14.1 TESTING IN 'MANUAL' MODE 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Power of burner Power of burner Power of burner Power of burner Power of burner Power of burner 00.00 00.00 10.74 15/01/14 10:00 Power of burner Power of burner 10.74 K000000000EJ 032433 210519...

  • Page 128: Testing In 'Measure' Mode (Based On Flow Rate)

    12.14.2 TESTING IN 'MEASURE' MODE (based on Flow rate) 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Power of burner Power of burner Power of burner Configuration Power of burner Power of burner Mode measure 0.00 0.00 Flow Flow Type flow 0.00 0.00 ...

  • Page 129: Testing In 'Measure' Mode (Based On Meter)

    12.14.3 TESTING IN 'MEASURE' MODE (based on meter) 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Power of burner Power of burner Power of burner Configuration Power of burner Power of burner Mode measure 0.00 0.00 Wait time Wait time Tipo meter 00:02:00 00:01:57 ATTENTION...
  • Page 130 15/01/14 10:00 Power of burner Power of burner 0.56 Wait time 00:00:00 Final volume Starting volume  K000000000EJ 032433 210519...

  • Page 131: Combustion Analysis

    13.0 FLUE GAS ANALYSIS 13.1 FLUE GAS ANALYSIS To perform complete flue gas analysis, follow the instructions below. SOME IMPORTANT WARNINGS TO CONSIDER DURING THE COMBUSTION ANALYSIS ARE LISTED BELOW: FOR A CORRECT ANALYSIS NO AIR MUST FLOW INTO THE PIPE FROM OUTSIDE DUE TO A BAD TIGHTENING OF THE POSITIONING CONE OR A LEAK IN THE PIPELINE.

  • Page 132: Simultaneous Measurement Of Pressure, O

    In order for the probe to be inserted at the right point within the stack, its distance from the boiler has to be twice the diameter of the stack pipe itself or, if this is not possible, must comply with the boiler manufacturer’s instructions.

  • Page 133: Combustion Analysis

    13.1.4 Flue Gas Analysis After the sample probe has been inserted in the stack and the combustion air temperature probe (if used) has been inserted in the relative sample manifold, if the instrument has not been configured during auto-calibration, the following data must be configured: Memory: use this submenu to define the memory in which the test data and client details are to be stored.

  • Page 134: Combustion Analysis - Preliminary Operations

    13.2 FLUE GAS ANALYSIS - PRELIMINARY OPERATIONS 07/08/14 10:00 Combustion analysis Insert the gas sample probe in the stack: Models (with automatic Ex. Air autozero solenoid) E4500 1.25 T flue 190.1 °C T air 15.4 °C Do not insert the gas sample ΔT Hold down 74.7...
  • Page 135 07/08/14 10:00 Print PARAMETERS TO SET BEFORE Report Configuration PROCEEDING (SEE SECTION 11.0): Configuration Test Header Header Measures list Printer Measures list 07/08/14 10:00 ACQUIRE THE FOLLOWING MEASUREMENTS BEFORE Measurements PROCEEDING WITH THE COMBUSTION ANALYSIS (SECTION 12.0): Draft Smoke In you don’t, the measurements will not be printed with the combustion analysis.

  • Page 136: Combustion Analysis - Manual Mode

    13.3 PERFORMING COMBUSTION ANALYSIS - MANUAL MODE 07/08/14 07/08/14 07/08/14 10:00 10:00 10:00 Memory Combustion analysis Combustion analysis Save Mode manual Memory Ex. Air Ex. Air Analysis 1.25 1.25 T flue T flue 190.1 190.1 °C °C T air Saves T air 15.4 15.4...
  • Page 137 07/08/14 07/08/14 07/08/14 10:00 10:00 10:00 Memory Print Print Average analysis Report Report Memory Memory Analysis Average Analysis Average WARNING Ex. Air Model Model 1.25 partial partial Printing. Please wait... T flue 190.1 F1: stop °C T air 15.4 °C ΔT 74.7 °C...

  • Page 138: Combustion Analysis - Uni 10389 Mode

    13.4 PERFORMING THE COMBUSTION ANALYSIS- UNI 10389 MODE 15/01/14 15/01/14 10:00 10:00 Memory Combustion analysis Save Mode UNI 10389 Memory λ,n Samples 1.25 Interval T flue 190.1 °C T air 15.4 °C ΔT 74.7 °C ηs 91.4 15/01/14 15/01/14 10:02 10:02 Combustion analysis Combustion analysis...
  • Page 139 15/01/14 10:00 Print Report Memory Analysis Average WARNING Model partial Printing. Please wait... Date/Time auto F1: stop NOTE: If, while configuring the tightness test the automatic printing mode has been selected, the tightness test is printed automatically. Instead, if the manual printing mode has been selected (exemplified case), at the end of the tightness test the results are displayed and they can be saved and/or printed.

  • Page 140: Combustion Analysis - Bimschv Mode

    13.5 PERFORMING THE COMBUSTION ANALYSIS - BImSchV MODE 07/08/14 07/08/14 07/08/14 10:00 10:00 10:00 Memory Combustion analysis Combustion analysis Save BImSchV Mode BImSchV Memory Ex. Air Ex. Air Samples 1.25 1.25 Interval T flue T flue 190.1 190.1 °C °C Automatically saves T air T air...

  • Page 141: Combustion Analysis - Data Logger Mode

    13.6 PERFORMING THE COMBUSTION ANALYSIS - data logger MODE 15/01/14 15/01/14 10:00 10:00 Memory Combustion analysis Save Mode data logger Memory λ,n Samples 1.25 Interval T flue 190.1 °C T air 15.4 °C ΔT 74.7 °C ηs 91.4 15/01/14 15/01/14 10:02 10:00 Combustion analysis...
  • Page 142 15/01/14 10:00 Print Report Memory Analysis Average WARNING Model partial Printing. Please wait... Date/Time auto F1: stop NOTE: If, while configuring the tightness test the automatic printing mode has been selected, the tightness test is printed automatically. Instead, if the manual printing mode has been selected (exemplified case), at the end of the tightness test the results are displayed and they can be saved and/or printed.

  • Page 143: Sensors

    14.0 SENSORS 14.1 Sensors arrangement SENSOR ARRANGEMENT INSIDE GRAPHICAL DISPLAY OF ARRANGEMENT THE SENSOR COMPARTMENT 07/08/14 10:00 Information POSITION Sensors POSITION POSITION POSITION 14.2 Sensor types and relevant positioning POSITION CODE Flex-Sensor O  Cod. AACSE43 Flex-Sensor O  Cod. AACSE15 Flex-Sensor CO+H ...

  • Page 144: Cxhy Sensor For Measurement Of The Unburnt Hydrocarbons

    14.3 CxHy sensor for measurement of the Unburned hydrocarbons The Unburned hydrocarbons are chemicals produced by an incomplete combustion of molecules (hydrocarbons) made of Carbon and Hydrogen. These are usually named as HC or (better) CxHy: when this is filled with the actual values for the number of C and H atoms, the actual type of fuel is exactly defined.

  • Page 145: Sensor For Combustible Gas Leaks

    14.4 Sensor for combustible gas leaks In order to detect gas leaks in plant, pipes and appliances the E4500 requires an internal semiconductor sensor for gas leaks. This sensor responds to both CH4 (Methane) and LPG (IsoButane and IsoPropane) as well as several other combustible gases (hydrocarbons).

  • Page 146: Maintenance

    15.0 MAINTENANCE 15.1 Routine maintenance This instrument was designed and manufactured using top-quality components. Proper and systematic maintenance will prevent the onset of malfunctions and will increase instrument life altogether. The following basic requisites are to be respected: Do not expose the instrument to substantial thermal shocks before use. If this happens, wait for the ...

  • Page 147: Maintaining The Water Trap / Filter Unit

    15.4 Maintaining the water trap / filter unit To remove the water trap, just rotate the cover and unhook the filter holder body; remove the internal cup and then replace the filter (see figure on the side). Clean all the filter parts using water only, dry the components and reassemble the filter. 15.5 Replacing the particulate filter If the particulate filter appears black, especially on the inner surface (see adjacent example), it has to be replaced immediately.
  • Page 148 Locate the sensor to be replaced; here is an example of a connected sensor to be replaced. Electrical connection Disconnect the sensor to be replaced; here is an example of a disconnected sensor to be replaced. K000000000EJ 032433 210519...
  • Page 149 The sensor is bayonet-connected to its socket; rotate it counter-clockwise to remove it. Here is an example of a rotated sensor. While rotating the sensor, take care not to exert any pressure onto the printed circuit above: exert pressure only onto the plastic body. After rotating the sensor, pull it upward;...
  • Page 150 Rotate the sensor clockwise until hearing a click (See point 4). While rotating the sensor, take care not to exert any pressure onto the printed circuit above: exert pressure onto the plastic body only. Reconnect the sensor (See point 3). Close the back door of the sensor compartment again, and tighten screws again (See point 1).

  • Page 151: Replacing The Battery Pack

    15.7 Replacing the battery pack Follow these instructions to replace the battery pack: Remove the battery compartment cover. Extract the battery pack. Remove the battery pack connector, and replace the pack with a new one following the reverse procedure described above. Battery pack connector K000000000EJ 032433 210519...

  • Page 152: Replacing The Printer Paper Roll

    15.8 Replacing the printer paper Follow these instructions to change the paper roll in the printer. Lift the top tile, indicated by the arrow. Lift the whole block of the lid completely. Insert the roll of printing paper as shown in the following figures. Close the whole block of the lid of the printer, At this point it is possible to use the printer.

  • Page 153: Troubleshooting

    16.0 TROUBLESHOOTING 16.1 Troubleshooting guide SYMPTOM PROBABLE CAUSES AND REMEDIES The instrument does not work at all. When the On/Off a. Keep the On/Off key depressed for at least 2 pushbutton is pressed the instrument does not come seconds. b. The battery is low; connect the battery charger to the instrument.
  • Page 154 Troubleshooting guide SYMPTOM PROBABLE CAUSES AND REMEDIES The rear lighting of the display is not on. The backlighting LED’s are faulty. Contact the nearest service center to replace the display. The batteries last less than 9 hours. a. Battery capacity is limited by low temperatures. To achieve a longer battery life it is recommended to store the instrument at higher temperatures.

  • Page 155: Spare Parts And Servicing

    17.0 SPARE PARTS AND SERVICING 17.1 Spare parts AAC BF01 Sensor junction block AAC FA01 Particulate filter AA PB01 Li-Ion 3,7V 4,8Ah battery pack AA RC05 Non-Fading paper roll for printer, h=57mm Diam.=40mm AA RC06 Common thermal paper roll, h=57mm Diam.=40mm AAC ADX 005 Dummy sensor AAC SE43...

  • Page 156: Accessories

    17.2 Accessories AA AL05 100-240V~/12 VDC 2A power supply with 6.56 ft. cable AA SI02 US power plug AA CA02 Power supply with car adapter AA CR07 Rigid plastic case AA ZN01 Back-pack AAC CT01 Case with shoulder strap AAC DP02 Micromanometer for Draught test AAC KP01 Differential pressure kit...

  • Page 157: Service Centres

    17.3 Service Center E Instruments by Sauermann 850 Town Center Drive Langhorne, PA 19047 USA Phone: 1-215-750-1212 Fax: 1-215-750-1399 Email: sales.instruments@sauermanngroup.com Website: www.e-inst.com K000000000EJ 032433 210519...

  • Page 158: Annex A - Data Management With "E Instruments Qr Code App

    ANNEX A ANNEX A Data Management with “E INSTRUMENT QR CODE APP” 21/03/18 10:00 Memory Average analysis λ,n 1.25 T fumi 190.1 Download all analysis data °C T aria on the display. 15.4 °C ΔT 74.7 °C ηs 91.4 SCAN THE QR CODE USING E INSTRUMENTS APP “E INSTRUMENT QR CODE APP” TO DOWNLOAD THE ACQUIRED DATA.
  • Page 159 Insert an email address if different from the default one. E4500 Select one of the two modes of data sharing. Select the file format to share. Select the application to use for sending. Example of the exported csv file and imported in an excel file: E4500 Serial number 1100...
  • Page 160 ANNEX B Example of Total analysis report. 89.9 ٪ COMPANY Ltd. ηs 0.0 ٪ Park Road, 9 ηc Analysis: 1 Tel.02/12345678 89.9 ٪ 04/03/16 10.00 ηt 23 ppm Oper.: John Smith 15.7 ٪ 14 ppm 2.9 ٪ 15 ppm Sign.: ______________ 0.0 ٪...
  • Page 161 Example of Full analysis report. Example of Partial Paper print-out. Date: 04/04/14 COMPANY Ltd. Time: 10.15 Park Road, 9 Tel.02/12345678 Fuel: Natural gas Altitude: 0 m Oper.: John Smith R.H. air: 50 % Sign.: ______________ 15.7 ٪ Test according to 2.9 ppm UNI 10389-1 λ,n...
  • Page 162 Example of Tightness test report Ticket. Example of Smoke Ticket. COMPANY Ltd. COMPANY Ltd. Park Road, 9 Park Road, 9 Tel.800-555-1234 Tel.800-555-1234 Oper.: John Smith Oper.: John Smith Sign.: ______________ Sign.: ______________ E4500-3 Test according to Serial: 999989 UNI 11137: 2012 standard Memory: 01 Indirect method Date: 04/04/14...
  • Page 163 ANNEX C Coefficients of the fuels and Formulas The following chart lists the coefficients of the memorised fuels, used for calculating losses and efficiencies. Details of the coefficients of the fuels: Coefficients for calculating combustion efficiency Fuel A1 USA CO2t M air V dry gas (KJ/Kg)
  • Page 164 ANNEX D Optional measures list: MEASURE DEFINITION λ, n Air index (defined as λ, sometimes also indicated as n). Air excess. Expressed as a percentage according to the formula in the appendix C, is the ratio between the volume of air actually entering the combustion chamber and the one theoretically needed.
  • Page 165 MEASURE DEFINITION Total efficiency in relation to the Higher Heating Value: ηt (HHV) Total efficiency. It is the sum of sensible efficiency and condensation efficiency. It is re- ferred to HHV (Higher Heating Value) and can not exceed 100%. Total stack losses: Qt (HHV) It is the total heat percentage dissipated through the stack.
  • Page 167 ANNEX E DECLARATION OF CONFORMITY The manufacturer: E Instruments by Sauermann with registered address in: E Instruments by Sauermann 850 Town Center Drive Langhorne, PA 19047 USA declares that the following products: 1500 E4500-2 E4500-3 E4500-N E4500-S E4500-C is in conformity with the essential requirements of directives 2014/30/UE and 2014/35/CE.
  • Page 170 E INSTRUMENTS by SAUERMANN Address: 850 Town Center Drive Langhorne, PA 19047 Tel.: (215) 750-1212 Fax: (215) 750-1399 E-mail: sales.instruments@sauermanngroup.com Website: www.e-inst.com...

This manual is also suitable for:

E instruments 1500E instruments e4500-2E instruments e4500-3E instruments e 4500-nE instruments e 4500-sE instruments e4500-c

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