Related Manuals for BUSCH PUMA WP 0250 D4
Summary of Contents for BUSCH PUMA WP 0250 D4
- Page 1 PUMA Vacuum Boosters WP 0250 D4, WP 0500 D2/D4, WP 0700 D2, WP 1000 D2/D4, WP 1250 D2, WP 2000 D2 Instruction Manual 0870571055 | -0007_en-US | Original instructions 5/24/2022...
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Page 2: Table Of Contents
Table of Contents Table of Contents Safety..................................Product Description ............................. Operating Principle ............................. Intended Use ............................... Variants................................. 2.3.1 D2 Versions ............................2.3.2 D4 Versions ............................2.3.3 Water Cooling............................Transport ................................Storage .................................. Installation ................................Installation Conditions............................Connecting Lines / Pipes ............................ 5.2.1 Gas Flow Variants.......................... -
Page 3: Safety
Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product. -
Page 4: Product Description
2 | Product Description Product Description ODP, MP ODP, MP WP 1000 D4 / WP 2000 D2 Description Suction connection Motor terminal box Discharge connection Magnetic plug Nameplate Oil fill plug Oil drain plug Oil sight glass Oiler (with lip seals only) Cooling water connection (WP 1000 D4 / WP 2000 D2 only) NOTE Technical term. -
Page 5: Operating Principle
Conveying of other media leads to an increased thermal and/or mechanical load on the machine and is permissible only after a consultation with Busch. The machine is intended for the placement in a non-potentially explosive environment. The machine is used in combination with a backing pump in vacuum system. -
Page 6: Variants
- Cast iron - Steel - Aluminium - Fluoroelastomer (FKM/FPM) ● In doubt, please contact your Busch representative. Variants 2.3.1 D2 Versions The D2 versions (ex: WP 0500 D2) have a differential pressure of 50 hPa with a maximum motor speed of 3600 min at 60 Hz. -
Page 7: Transport
Transport | 3 Transport WARNING Suspended load. Risk of severe injury! ● Do not walk, stand or work under suspended loads. WARNING Lifting the machine using the motor eye bolt. Risk of severe injury! ● Do not lift the machine using the eye bolt fitted to the motor. Only lift the machine as shown. NOTICE In case the machine is already filled with oil. -
Page 8: Storage
4 | Storage Storage ● Seal all apertures with adhesive tape or reuse provided caps. If the machine is to be stored for more than 3 months: ● Wrap the machine in a corrosion inhibiting film. ● Store the machine indoors, dry, dust free and if possible in original packaging preferably at temperatures between -20 ... -
Page 9: Installation
● Make sure that the environment of the machine is not potentially explosive. ● Make sure that the ambient conditions comply with the Technical Data [➔ 29]. ● Make sure to use a suitable backing pump, if necessary seek advice from your Busch representative ●... -
Page 10: Gas Flow Variants
5 | Installation 5.2.1 Gas Flow Variants The machine can be installed in different ways: Description Vertical gas flow Horizontal gas flow (Optional) 5.2.2 Suction Connection WARNING Unprotected suction connection. Risk of severe injury! ● Do not put hand or fingers in the suction connection. NOTICE Ingress of foreign objects or liquids. -
Page 11: Discharge Connection
Installation | 5 5.2.3 Discharge Connection NOTICE Discharge gas flow obstructed. Risk of damage to the machine! ● Make sure that the discharged gas will flow without obstruction. Do not shut off or throttle the discharge line or use it as a pressurized air source. Connection size(s): –... -
Page 12: Filling Oil
Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! ● Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [➔ 29] and Oil [➔ 30]. 12 | 36... - Page 13 Installation | 5 ● Fill up until the oiler (OR) is at least two thirds full (with lip seals only). Instruction Manual PUMA WP 0250-2000 D_EN_en 13 | 36...
- Page 14 __ / __ / ____ Oil type see nameplate Change interval see instruction manual If there is no sticker (part no. 0565 568 959) on the machine: ● Order it from your Busch representative. 14 | 36 Instruction Manual PUMA WP 0250-2000 D_EN_en...
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Page 15: Electrical Connection
● Make sure that the motor of the machine will not be affected by electric or electro- magnetic disturbance from the mains, if necessary seek advice from Busch. ● Make sure that the EMC of the machine is compliant with the requirements of your supply network system, if necessary provide further interference suppression (EMC of the machine, see EU Declaration of Conformity [➔ 31] or UK Declaration of Conformity [➔ 32]). -
Page 16: Wiring Diagram Three-Phase Motor
● If the machine is equipped with a power connector, install a residual current protective device to protect persons in case of isolation default. ● Busch recommends installing a type B residual protective device and adapted to the electrical installation. - Page 17 Electrical Connection | 6 Double star connection, multi-voltage motor Star connection, multi-voltage motor with 9 with 9 pins (low voltage): pins (high voltage): Double star connection, multi-voltage motor Star connection, multi-voltage motor with 12 with 12 pins (low voltage): pins (high voltage): Delta connection, multi-voltage motor with 12 pins (middle voltage): Instruction Manual PUMA WP 0250-2000 D_EN_en...
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Page 18: Commissioning
7 | Commissioning Commissioning CAUTION During operation the surface of the machine may reach temperatures of more than 70°C. Risk of burns! ● Avoid contact with the machine during and directly after operation. CAUTION Noise of running machine. Risk of damage to hearing! If persons are present in the vicinity of a non noise insulated machine over extended periods: ●... -
Page 19: Maintenance
Risk of injuries! Risk of premature failure and loss of efficiency! ● Maintenance work must only be executed by qualified personnel. ● Respect the maintenance intervals or ask your Busch representative for service. NOTICE Using inappropriate cleaners. Risk of removing safety stickers and protective paint! ●... -
Page 20: Maintenance Schedule
If the oil becomes dark or looks different from the initial color: ● Change the oil immediately, see Oil Change [➔ 21]. You can consult your Busch representative in order to find out why this color change has occurred. 20 | 36... -
Page 21: Oil Change
Maintenance | 8 Oil Change NOTICE Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! ● Only use an oil type which has previously been approved and recommended by Busch. Instruction Manual PUMA WP 0250-2000 D_EN_en 21 | 36... - Page 22 8 | Maintenance For oil type and oil capacity see Technical Data [➔ 29] and Oil [➔ 30]. ● Fill up until the oiler (OR) is at least two thirds full (with lip seals only). 22 | 36 Instruction Manual PUMA WP 0250-2000 D_EN_en...
- Page 23 __ / __ / ____ Oil type see nameplate Change interval see instruction manual If there is no sticker (part no. 0565 568 959) on the machine: ● Order it from your Busch representative. Instruction Manual PUMA WP 0250-2000 D_EN_en 23 | 36...
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Page 24: Overhaul
● Decontaminate the machine as much as possible and state the contamination status in a ‘Declaration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com). -
Page 25: Decommissioning
Decommissioning | 10 Decommissioning DANGER Live wires. Risk of electrical shock. ● Electrical installation work must only be executed by qualified personnel. CAUTION Hot surface. Risk of burns! ● Prior to any action requiring touching the machine, let the machine cool down first. ●... -
Page 26: Spare Parts
● The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. There is no standard spare parts kits available for this product, if you require Busch genuine parts: ● Contact your Busch representative. -
Page 27: Troubleshooting
Busch). Solid foreign matter has ● Remove the solid foreign entered the machine. matter or repair the machine (contact Busch). ● Equip the machine with a mesh screen at the suction connection. The motor is defective. ● Replace the motor. - Page 28 Oil Change [➔ 21]. The machine runs too hot. ● See problem "The machine runs too hot". For the solution of problems not mentioned in the troubleshooting chart contact your Busch representative. 28 | 36 Instruction Manual PUMA WP 0250-2000 D_EN_en...
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Page 29: Technical Data
Technical Data | 13 Technical Data WP 0250 D4 WP 0500 D2 WP 0500 D4 WP 0700 D2 Nominal pumping speed m³/h 250 / 300 500 / 600 500 / 600 700 / 840 (50Hz / 60Hz) Max. differential pressure (mbar) Nominal motor rating 1.1 / 1.5... -
Page 30: Oil
14 | Oil VSC 100 VSL 100 ISO-VG Part number 1 L packaging 0831 168 356 0831 122 573 Part number 5 L packaging 0831 168 357 0831 122 572 To know which oil has been filled in the machine, please refer to the nameplate (NP). 30 | 36 Instruction Manual PUMA WP 0250-2000 D_EN_en... -
Page 31: Eu Declaration Of Conformity
Zone Industrielle CH-2906 Chevenez declares that the machine: PUMA WP 0250 D4; PUMA WP 0500 D2; PUMA WP 0500 D4; PUMA WP 0700 D2; PUMA WP 1000 D2; PUMA WP 1000 D4; PUMA WP 1250 D2; PUMA WP 2000 D2 fulfill(s) all the relevant provisions from EU directives: –... -
Page 32: Uk Declaration Of Conformity
Zone Industrielle CH-2906 Chevenez declares that the machine: PUMA WP 0250 D4; PUMA WP 0500 D2; PUMA WP 0500 D4; PUMA WP 0700 D2; PUMA WP 1000 D2; PUMA WP 1000 D4; PUMA WP 1250 D2; PUMA WP 2000 D2 fulfill(s) all the relevant provisions from UK legislations: –... - Page 33 Notes Instruction Manual PUMA WP 0250-2000 D_EN_en 33 | 36...
- Page 34 34 | 36 Instruction Manual PUMA WP 0250-2000 D_EN_en...
- Page 35 Instruction Manual PUMA WP 0250-2000 D_EN_en 35 | 36...
- Page 36 With a network of over 60 companies in more than 40 countries and agencies worldwide, Busch has a global presence. In every country, highly competent local personnel delivers custom-tailored support backed by a global network of expertise. Wherever you are.