Related Manuals for BUSCH PUMA WP 0250 D4
Summary of Contents for BUSCH PUMA WP 0250 D4
- Page 1 Instruction Manual PUMA Vacuum Booster WP 0250 D4, WP 0500 D2/D4, WP 0700 D2, WP 1000 D2/D4, WP 1250 D2, WP 2000 D2 0870571055/-0006_en / Original instructions / Modifications reserved 15/09/2021...
-
Page 2: Table Of Contents
Table of Contents Table of Contents 1 Safety ............................3 2 Product Description ........................4 2.1 Operating Principle ......................5 2.2 Application........................5 2.3 Variants..........................5 2.3.1 D2 Versions ......................5 2.3.2 D4 Versions ......................5 2.3.3 Water Cooling ....................... 6 3 Transport ..........................6 4 Storage .............................7 5 Installation..........................7 5.1 Installation Conditions ...................... -
Page 3: Safety
Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product. -
Page 4: Product Description
2 | Product Description Product Description WP 1000 D4 / WP 2000 D2 ODP, MP ODP, MP Suction connection Motor terminal box Discharge connection Magnetic plug Nameplate Oil fill plug Oil drain plug Oil sight glass Oiler (with lip seals only) Cooling water connection (WP 1000 D4 / WP 2000 D2 only) NOTE Technical term. -
Page 5: Operating Principle
Conveying of other media leads to an increased thermal and/or mechanical load on the machine and is permissible only after a consultation with Busch. The machine is intended for the placement in a non-potentially explosive environment. The vacuum booster is used in combination with a backing pump in vacuum system. -
Page 6: Water Cooling
3 | Transport 2.3.3 Water Cooling The versions WP 1000 D4 and WP 2000 D2 must be cooled by water. There are four cooling water connections (CWC), two on each side, intended for the water inlet and outlet. Transport WARNING Suspended load. -
Page 7: Storage
• Make sure that the environment of the machine is not potentially explosive. • Make sure that the ambient conditions comply with the Technical Data [► 22]. • Make sure to use a suitable backing pump, if necessary seek advice from your Busch representative •... -
Page 8: Gas Flow Variants
In case of very long connection lines it is advisable to use larger line sizes in order to avoid a loss of efficiency. Seek advice from your Busch representative. 5.2.1 Gas Flow Variants... -
Page 9: Cooling Water Connection
Installation | 5 5.2.4 Cooling Water Connection Only requier for the Puma versions WP 1000 D4 and WP 2000 D2 2x CWC 2x CWC Suggestion of connection Cooling water connections 2 connections on each side (cooling water inlet and outlet) •... -
Page 10: Filling Oil
Risk of premature failure! Loss of efficiency! • Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [► 22] and Oil [► 22]. Oil filling at the motor side... -
Page 11: Electrical Connection
__ / __ / ____ Oil type see nameplate Change interval see instruction manual If there is no sticker (part no. 0565 568 959) on the machine: • Order it from your Busch representative. 5.4 Electrical Connection DANGER Live wires. Risk of electrical shock. -
Page 12: Wiring Diagram Three-Phase Motor
• Provide an overload protection according to EN 60204-1 for the motor. • Make sure that the motor of the machine will not be affected by electric or electro- magnetic disturbance from the mains; if necessary seek advice from Busch. • Connect the protective earth conductor. -
Page 13: Commissioning
Commissioning | 6 Double star connection, multi-voltage Star connection, multi-voltage motor motor with 12 pins (low voltage): with 12 pins (high voltage): Delta connection, multi-voltage motor with 12 pins (middle voltage): Commissioning CAUTION During operation the surface of the machine may reach temperatures of more than 70°C. -
Page 14: Maintenance
Failing to properly maintain the machine. Risk of injuries! Risk of premature failure and loss of efficiency! • Respect the maintenance intervals or ask your Busch representative for service. • Shut down the machine and lock against inadvertent start up. 14 / 24... -
Page 15: Maintenance Schedule
• Check the oil level, see Oil Level Inspection [► 15]. • Check the machine for oil leaks - in case of leaks have the machine repaired (contact Busch). After the first 500 hours • Change the oil of the gear and bearing housings (both sides), see Oil Change [► 16]. -
Page 16: Oil Colour Inspection
If the oil becomes dark or looks different from the initial colour: • Change the oil immediately, see Oil Change [► 16]. • See Oil Change [► 16]. You can consult your Busch representative in order to find out why this colour change has occurred. 7.4 Oil Change NOTICE Use of an inappropriate oil. - Page 17 Maintenance | 7 Oil draining at the gear side Cleaning cloth Drain pan For oil type and oil capacity see Technical Data [► 22] and Oil [► 22]. Oil filling at the motor side Fill up until the oiler (OR) is at least two thirds full (with lip seals only) Instruction Manual PUMA WP 0250-2000 D_EN_en 17 / 24...
-
Page 18: Overhaul
__ / __ / ____ Oil type see nameplate Change interval see instruction manual If there is no sticker (part no. 0565 568 959) on the machine: • Order it from your Busch representative. Overhaul WARNING Machines contaminated with hazardous material. Risk of poisoning! -
Page 19: Decommissioning
• The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. There is no standard spare parts kits available for this product, if you require Busch gen- uine parts: •... -
Page 20: Troubleshooting
Busch). Solid foreign matter has en- • Remove the solid foreign tered the machine. matter or repair the ma- chine (contact Busch). • Equip the machine with a mesh screen at the suc- tion connection. The motor is defective. • Replace the motor. - Page 21 Technical Data [► 22]. Oil level too low. • Top up oil. The backing pump is not • Contact Busch. correctly defined. The oil is black. Oil change intervals are too • Drain the oil and fill in long.
-
Page 22: Technical Data
12 | Technical Data 12 Technical Data WP 0250 D4 WP 0500 D2 WP 0500 D4 WP 0700 D2 Nominal pumping speed m³/h 250 / 300 500 / 600 500 / 600 700 / 840 (50Hz / 60Hz) Max. differential pressure hPa (mbar) 80 Nominal motor rating 1.1 / 1.5... -
Page 23: Eu Declaration Of Conformity
This Declaration of Conformity and the CE-mark affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer. When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating company, too) must conduct the conformity assessment process for the superordinate machine or plant, issue the Declaration of Conformity for it and affix the CE-mark. - Page 24 Busch Vacuum Solutions We shape vacuum for you. Argentina Denmark Malaysia South Africa info@busch.com.ar info@busch.dk busch@busch.com.my info@busch.co.za Australia Finland Mexico Spain sales@busch.com.au info@busch.fi info@busch.com.mx contacto@buschiberica.es Austria France Netherlands Sweden busch@busch.at busch@busch.fr info@busch.nl info@busch.se Bangladesh Germany New Zealand Switzerland sales@busch.com.bd info@busch.de sales@busch.co.nz...