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Related Manuals for Moderator Biomaster 15
Summary of Contents for Moderator Biomaster 15
- Page 1 Biomaster 15, 23, 30 3rd Edition 12.03.2018 INSTRUCTION MANUAL Manufacturer: Moderator Sp. z o.o., 17-200 Hajnówka, ul. 11-go Listopada 16a, Poland Tel. +48/85/682 75 20, +48/85/682 75 21, Fax +48/85/682 75 29 biuro@moderator.com.pl, handel@moderator.com.pl www.moderator.com.pl...
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Page 3: Table Of Contents
7. Three-way valve connection ................. 25 8. Recycling ......................25 9. Technical specification ..................26 10. Representatives of “Moderator service” .............. 27 Due to ongoing research and development, the manufacturer reserves the right to implement changes in the design and documentation of the boiler. - Page 4 Biomaster Boiler 15-30 Instruction Manual...
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Page 5: To The User
This manual is based on the recent manufacturer’s information. As process of design changes is constant, this instruction can be applied only to the boiler with which it was bought. Moderator Biomaster set is designed to boil the water up to the 90°C in the central heating systems and storage water heaters, as well as in the technological installations (wood drying kilns etc.), residential and public buildings, commercial-... -
Page 6: Introduction
1. Introduction 1.1. Safety instructions In order for this unit to operate safely is proper installation to central heating system. The producer made every effort to have this boiler safe during operation but it will possible only if you follow this instruction. -
Page 7: Warranty
Bought product as well as the additional equipment should be installed by an authorized MODERATOR service. The user is obliged to obey the following guidelines, otherwise the warranty is invalidated: 1. -
Page 8: Fuel
+48 (0)85 682 75 20 oświadczamy na własną i wyłączną odpowiedzialność, że wyrób kocioł c.o. typu MODERATOR Biomaster 15, 23, 30 rozpoczynający się od numeru seryjnego 0100/2017, do którego odnosi się niniejsze oświadczenie spełnia wymagania następujących zaleceń i norm, jeśli mają one zastosowanie:... -
Page 9: Technical Descprition
1.4. General technical descprition MODERATOR pellet burner (Fig. 1.4.1) is capable of burning only wood pellets Burner should be screwed onto door with torque after mounting it onto door. wrenches. Maximum tightening torque is 10Nm. Figure 1.4.1 Pellet burner MODERATOR (30kW) More detailed technical description of the pellet burner is contained in the separate instruction manual of the pellet burner. - Page 10 2. Return 1½” screw-in stub 3. Safety valve ½” screw-out stub 4. ecoMAX Controller Panel 5. Upper cleaning hatch cover 6. Lower door (with burner) 7. Pellet burner Moderator 8. Ash container (optionally) 9. Viewfinder 10. Flue 11. Cleaning device’s handle 12.
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Page 11: Pellet Combustion
Combustion of other types of fuel in Biomaster, which are not recommended by the manufacturer, is forbidden. There are automated sets and feeders designed by Moderator Sp. z o.o. for this type of combustion (in case of any doubts please contact our sales department, tel. -
Page 12: Pellet Burner Feeder
Figure 1.5. Base measurements of the Biomaster boiler 1.6. Pellet burner feeder Each Moderator Pellet burner is supplied with a separate instruction manual (MODERATOR burner manual) and controller manual (ecoMax). 2. Installation 2.1. Equipment Moderator boilers are shipped assembled. -
Page 13: Boiler Placement
The installation of the boiler should be conducted by a qualified and experienced installer (we recommend contacting our representatives, whose installers were trained at Moderator Sp. z o.o.). Improper installation may be the cause of premature wear of the boiler, may cause fire hazard or explosion. -
Page 14: Connecting The Boiler To The Installation
Recommended flue diameters for 30 kW boilers are: square chimney: 18 cm x 18 cm round chimney: Φ18 cm When settling the flue in the chimney special attention should be paid to the free access to the boiler’s exhaust ventilator. -
Page 15: Securing The Installation
2.6. Securing the installation 2.6.1. Open vented system Moderator boilers working in open vented central heating systems must be connected according to the requirements outlined in PN-91/B-02413, where the excess heat in the form steam should be discharged through an open connection (overflow pipe OP) to the atmosphere. -
Page 16: Sealed System
It is forbidden to mount any fittings on SP, EP, and AP which would allow a complete or partial closing of the flow. Safety equipment and pipes should be protected from freezing. 2.6.2. Sealed system When installing the boiler in a sealed system there must be applied elements ensuring protection against overheating and excess pressure ( PN-EN 12828 ). - Page 17 Valve’s probe should be connected to screw-in stub G 1/2 " in case of boiler equipped with BVTS valve (17, Fig. 1.4.2). Figure 2.6.4. Thermostatic safety valves a) JBV1, b) BVTS Proposed by the manufacturer thermal protection with coil and thermostatic valve is efficient only when there is provided pressure of min.
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Page 18: Electrical Installation And Connection Rules
Electrical cables should not be installed to a boiler cover or a tank. 2.7. Electrical installation and connection rules 1. Before connecting the device please read the manual for the boiler, controller, and burner. 2. Before commencing installation, repairs or maintenance, or during any connection works, the device should be disconnected from the power supply. - Page 19 Figure 2.8.1. Elements of the controller – front view For the boiler to start functioning once again, unscrew the black screw on the temperature limiter and press the button beneath it. The button can be pressed with, for example, a match. When pressed, a characteristic “click” is heard.
- Page 20 Connecting the exhaust ventilator Cable of the exhaust ventilator should be connected to the upper computer socket at the back of the boiler (1, Fig. 2.8.3). Connecting the ash removal system The ash removal motor must be connected to the computer socket (2, Fig. 2.8.3).
- Page 21 Rys. 2.8.3. Podłączenie systemu usuwania popiołu oraz wentylatora ciągu. Notes on periodic maintenance Maintenance consists in periodic inspections of the conditions of electrical wires whichare accessible outside to the boiler. In case of any mechanical or thermal damage (melted insulation) the device must be deactivated, disconnected from the electrical line, and the defect removed.
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Page 22: Fuel Burning
The controller panel should be kept clean and protected from flooding. EcoMAX 850 P2-M controller does contain its own manual. Any information concerning functioning and operation are included there. 3. Fuel burning 3.1. Igniting the boiler Before activating the boiler, it must be checked whether the boiler and the central heating installation are filled with water, and whether all the valves are open. -
Page 23: Cleaning
3.3. Cleaning Internal construction of Biomaster boiler allows separation of combustion chamber and exchanger part. The main part of a heat exchange surface are pipes (smoke tubes), inside of which are located spiral-shaped turbulators. They improve the efficiency of heat exchange and allows to conduct automatic process of cleaning exchange surface. -
Page 24: Emergency Boiler Shut Down
Expand the chimney diameter, for example by demolishing the wall Chimney diameter too small between a ventilation duct (at least 2 m from the base of the “Moderator”), remove flue gas turbulators. The boiler smokes, black Another boiler (for example, in... -
Page 25: Maintenance And Repairs
Tighten the ash tray, close the door Ash tray not tight more tightly Too rapid fuel combustion, although the feeder is Decrease the chimney diameter, Too large chimney diameter working correctly install a damper Low quality fuel Use pellets in accordance to ch. 1.3... -
Page 26: Safe Operation Conditions
Once a year before heating season it is recommended to conduct a chargeable review and maintenance of Biomaster set by an authorized Moderator service (tel. 506 368 455). 5. Safe operation conditions The basic condition for safe operation is the preparation of the installation and safety measures in accordance to Polish norms. -
Page 27: Three-Way Valve Connection
7. Three-way valve connection 1. Coil 2. Expansion vessel 3. Water pump 4. Three-way mixing valve 5. Pump sensor 6. Thermometer 7. Electrical heater 8. Accumulation tank (domestic water tank) 9. Safety valve 10. Air valve 11. Automatic air vent Figure 7. -
Page 28: Technical Specification
9. Technical specification Nominal power (kW) Range of power 4,5-15 7-23 8,5-30 Required draught (mbar) (according to PN-EN 303- 0,25 0,27 0,31 5:1999) Water volume (l) Flue gas temperature ( Nominal power Q Wood pellet Nominal power Q Wood pellet... -
Page 29: Representatives Of "Moderator Service
10. Representatives of “Moderator service” The current list of authorized service representatives of Moderator is available on- in the SERVICE → SERVICE REPRESENTATIVES line at www.moderator.com.pl tab. Link below: http://www.moderator.com.pl/pl/serwis/serwis/przedstawiciele- serwisu.html Biomaster Boiler 15-30 Instruction Manual...
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