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Eastey BB-2 User Manual

Industrial case taping system
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BB-2
Industrial
Case Taping System
User Guide

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Summary of Contents for Eastey BB-2

  • Page 1 BB-2 Industrial Case Taping System User Guide...
  • Page 3 Case Taping System User Guide Revised 06/26/2018 P/N 5000775 Rev. F Copyright and Trademarks Copyright ©2012-2018 Eastey Enterprises, Inc. All rights reserved. All trademarks and brand names are the property of their respective owners. Eastey Enterprises, Inc. 7041 Boone Ave N.

  • Page 5: Table Of Contents

    Contents Safety ..........................7 Introduction ........................9 BB-2 Overview ......................9 Specifications ......................10 Installation and Setup ....................11 Removing the Shipping Pallet ..................11 Installing the Optional Locking Casters ............... 12 Set Machine Height ..................... 13 Location Requirements ....................13 Loading the Tape Cartridges ..................

  • Page 7: Safety

    Safety Safety General Safety Precautions Before installing, operating or servicing this equipment, please read the following precautions carefully: • This machine is equipped with moving belts. Do not place hands near the belts when they are moving as fingers may be pinched where belts enter the frame. We suggest the use of a roller-type exit conveyor or pack table for your cases.
  • Page 8 Safety...

  • Page 9: Introduction

    Introduction Introduction BB-2 Overview The belt driven BB-2 is a case taper that is designed to tape the tops and bottoms of uniform sized boxes at rates determined by the operator. Upper Tape Height Roll Locking Knob Upper Cartridge Detent Pin...

  • Page 10: Specifications

    Introduction Specifications Model BB-2 Tape 1.5 inches (3.6 cm) or 2 inches (5 cm), up to 15 inches (36 cm) diameter rolls Machine size Width (A) 31.54 inches (80 cm) Height (B) Min. 57.25 inches (145.4 cm) Height (B) Max. 65.25 inches (165.7 cm) Length (C) Min.

  • Page 11: Installation And Setup

    Removing the Shipping Pallet Undo the four shipping bolts that secure the BB-2 to the shipping pallet and lift the BB-2 Case Taping System from the pallet. Shipping Shipping Pallet...

  • Page 12: Installing The Optional Locking Casters

    If you have purchased the optional locking casters install them on the four taper legs. CAUTION! When raising the Case Taper off the floor to install the casters, use proper equipment to lift the case taper. Ensure the BB-2 Case Taper is secure and will not shift while the casters are being installed.

  • Page 13: Set Machine Height

    Screw Location Requirements To move the BB-2 to the desired location you will need to use a pallet jack or fork lift. If you have purchased the optional locking casters you can move the taper easily over a smooth flat surface.

  • Page 14: Loading The Tape Cartridges

    Installation and Setup Loading the Tape Cartridges CAUTION! To avoid personnel injury, remove the tape cartridge before loading tape. When handling the tape cartridge be careful to avoid contact with the tape cutting blade. Lower Cartridge To remove the lower tape cartridge, it is necessary to raise the upper taping head by moving the head switch to the up position and wait until the head reaches its highest upper position.
  • Page 15 Installation and Setup Lift Point Lift Point Push the tape roll onto the tape core assembly. NOTE: Make sure the tape roll is pushed all the way on the tape core assembly. Spindle Tape Roll Tape Core...
  • Page 16 Installation and Setup Carefully thread the new tape according to the following diagram. Adhesive Side Replace the lower tape cartridge. Lift Point Lift Point New Tape Roll...
  • Page 17 Installation and Setup Upper Cartridge: To remove the upper cartridge, it is helpful to lower the upper taping head to its lowest position. Pull the detent pin and raise the right end of the cartridge first. Detent Pin Lift the upper cartridge up and out of the machine. CAUTION! Only lift the tape cartridge by the two lift points.
  • Page 18 Installation and Setup NOTE: Make sure the tape roll is pushed all the way on the tape core assembly. Spindle Tape Roll Tape Core Carefully thread the new tape according to the following illustration. Be care full to avoid the cutting edges. Adhesive Side...
  • Page 19 Installation and Setup Replace the tape cartridge in the machine. CAUTION! When replacing the upper tape cartridge only lift by the two lift points. Take care to keep away from any cutting edges. Lift Point Lift Point...
  • Page 20 Installation and Setup...

  • Page 21: Operation

    Operation Operation The BB-2 Industrial Case Taping System is very simple to operate. Before running the taper take a minute to double check your installation. Make sure the taper is at the correct height, is properly aligned with the packaging line and the package height and width adjustments are correct.
  • Page 22 Installation and Setup...

  • Page 23: Adjustments

    Adjustments Adjustments CAUTION! Make all adjustments with the machine turned off. Package Width Adjust width according to the box size. Side Box Guide Locking Knob Package Height Adjust height according to the box size. Height Locking Knob...
  • Page 24 Adjustments...

  • Page 25: Maintenance

    Maintenance Maintenance The BB-2 Industrial Case Taping System will provide many hours of maintenance free operation. There are a few items that may require attention from time to time. Rollers Make sure rollers stay clean and grease free. If you should have to clean the rollers simply wipe them down with a clean lint free cloth.
  • Page 26 Maintenance Knife Arm Knife Blade Cover Remove the two knife blade mounting screws. Mounting Screws Remove the old blade. Mounting Screws Old Knife Blade...
  • Page 27 Maintenance Install a new knife blade. Mounting Screws New Knife Blade Replace mounting screws. Mounting Screws New Knife Blade Close knife arm cover. Plug in and turn on the BB-2 Case Taper to resume operation.

  • Page 28: Changing Drive Belts

    Maintenance Changing Drive Belts Turn off and unplug the taper. Grab the belt from underneath and firmly pull down until the idler arm drops into place and loosens the belt. Drive Drive Idler Pulley Belt Pulley With the belt loose remove the copper connecting pin that holds the belt together. Connecting Pin Drive Belt...
  • Page 29 Maintenance Take the belt off the machine. Install the new belt around the drive and idler pulleys. While the belt is still loose connect the ends by lining up the zipper and replacing the copper connecting pin. Connecting Pin Drive Belt From underneath push the idler pulley back into the up position to tighten the belt.
  • Page 30 Maintenance Idler Pulley Drive Pulley Idler Pulley Plug in and turn on the BB-2 Case Taper to resume taping.

  • Page 31: Troubleshooting

    Troubleshooting 31 Troubleshooting Problem Solution Taper will not start • Check power input. • Release the Emergency Stop button. • Release overload. • Replace Fuse. Machine is not operating • Machine has inadequate electrical power or power is not connected. Verify system power meets specification requirements.
  • Page 32 32 Troubleshooting Problem Solution • Blade is dull. Replace blade. Uneven or Torn Tape • Tape tension is incorrect. Increase tension. • Clean and adjust blade. • Blade mounted incorrectly or backwards. • Knife arm spring is worn. Replace knife arm spring.

  • Page 33: Parts List

    Parts List Parts List Main Assembly ITEM DESCRIPTION PAGE ELECTRICAL / DRIVE MOTOR INFEED / IDLER ROLLERS ASSEMBLY CARTON GUIDES WITH WIDTH ADJUSTMENT UPPER HEAD BRACKET BEARINGS UPPER HEAD BRACKET AND HEIGHT LOCKING KNOB UPPER HEAD CONSTANT FORCE SPRING ASSEMBLY – 5001401 LOWER BELT AND MOTOR ASSEMBLY...

  • Page 34: Electrical / Drive Motor

    Parts List Electrical / Drive Motor ITEM PART NO. DESCRIPTION Q’TY 5000032 MOTOR – DRIVE, BB-2 5000039 SWITCH, MS – ON/OFF 120VAC 5000042 MOTOR STARTER, HEATER COIL 5000235 MACHINED SPACER REDUCER, REAR 5000845 FAB/WELD – DRIVE PULLEY BB 5000312 GEAR REDUCER 5000791 SCREW –...

  • Page 35: Infeed / Idler Rollers

    Parts List Infeed / Idler Rollers ITEM PART NO. DESCRIPTION Q’TY 054982-006 NUT – KEP ¼-20 NC ZINC 055307-055 NUT – HEX, 5/16 -18 ZINC 5000043 ROLLERS – BELT GUIDE 5000050 COLLAR, SET SCREW 5000233 MACH –INFEED ROLLER SHAFT 5000333 WASHER –...

  • Page 36: Carton Guides With Width Adjustment

    Parts List Carton Guides with Width Adjustment ITEM PART NO. DESCRIPTION Q’TY 5000028 FAB/WELD – RAIL ARM, RIGHT 5000030 FAB/WELD – RAIL ARM, LEFT 5000033 END CAPS, SIDE RAIL 5000244 FAB – ARM, CONNECTING 5000246 FAB – SIDE RAIL PIVOT SHAFT 5000353 BOLT - SHOULDER 5000356...

  • Page 37: Upper Head Bracket Bearings

    Parts List Upper Head Bracket Bearings ITEM PART NO. DESCRIPTION Q’TY 5000034 STUD – THREDED ROD, M12 5000053 BEARING, BALL, 32 5000055 BEARING, BALL, 37 5000224 FAB – SLIDE 2 5000229 MACH –INFEED ROLLER SHAFT 5000231 WASHER – FLAT 5/16, ZINC 5000336 SCREW –...

  • Page 38: Upper Head Bracket And Height Locking Knob

    Parts List Upper Head Bracket and Height Locking Knob ITEM PART NO. DESCRIPTION Q’TY 055307-062 NUT – HEX 3/8 – 16 NI 5000012 WELD – HEAD, FRONT WELDMENT 5000036 KNOB – HAND 2” DIA. 5000215 FAB – COVER PLATE 5000217 FAB –...

  • Page 39: Upper Head Constant Force Spring Assembly - 5001401

    Parts List Upper Head Constant Force Spring Assembly – 5001401 ITEM PART NO. DESCRIPTION Q’TY 5000046 SPRING – CONSTANT FORCE 3” WIDE 5000050 COLLAR, SET SCREW 5000202 MACH – DRUM, CONSTANT FORCE SPRING 5000212 MACH – SHAFT, DRUM 5000333 WASHER – FLAT 5/16, ZINC 5000664 SCREW –...

  • Page 40: Lower Belt And Motor Assembly

    Parts List Lower Belt and Motor Assembly ITEM PART NO. DESCRIPTION Q’TY BOLT 5000235 SPACER REDUCER 5000312 GEAR REDUCER SET SCREW 5000845 DRIVE ROLLER 5000032 DRIVE MOTOR 5000076 BELT 5000039 SWITCH 5000874 IDLER ROLLER 5000037 COMPRESSION SPRING 5000043 ROLLER(S) BELT GUIDE SCREW 5000817 SHAFT COLLAR...
  • Page 41 Parts List ITEM PART NO. DESCRIPTION Q’TY 5000826 BUSHING 5000266 ROLLER TENSION BRACKET SHAFT COLLAR NUT BELT GUIDE 5000233 INFEED ROLLER SHAFT BOLT WASHER WASHER 5000044 BELT LAGGING...

  • Page 42: Tape Head

    Parts List Tape Head Parts Listed for 2” tape head. Call for 3” parts reference. ITEM Q’TY PART NO. DESCRIPTION OLD P/N 5000091 ASS’Y – 2-INCH ROLLER C22-21-015 5000085 SPRING ADJUSTER, MAIN C22-20-065 5000082 ASS’Y – SPACER, BASE PLATE 5000097 FAB –...
  • Page 43 Parts List ITEM Q’TY PART NO. DESCRIPTION OLD P/N 5001210 ASS’Y – KNIFE ARM STOP 5000107 ASS’Y – 2-INCH KNIFE ARM KA-2 5000089 RUBBER STOPPER, CARTRIDGE & BB 5001203 SPRING – TAPE CORE 5000124 FAB – TAPE CORE ARM C22-25-050...

  • Page 44: Front Arm Assembly - 5000019

    Parts List Front Arm Assembly – 5000019 Parts Listed for 2” tape head. Call for 3” parts reference. ITEM Q’TY PART NO. DESCRIPTION OLD P/N 5000328 WASHER – FLAT, STAINLESS #10, 11/16 O.D. 5000094 FAB/WELD – FRONT ARM WELDMENT 2” C22-21-052 5000681 FAB –...

  • Page 45: Rear Arm Assembly - 5001209

    Parts List Rear Arm Assembly – 5001209 ITEM Q’TY PART NO. DESCRIPTION OLD P/N 5000680 MACH – SHAFT, ROLLER PIVOT C22-21-071 5000825 BUSHING – PLAIN 3/8” O.D., 0.197 I.D. 5000350 RING, RETAINING, EXT., 3/8” 5000105 FAB/WELD – REAR ARM, CARTRIDGE C22-21-054 5000868 BUSHING –...

  • Page 46: Knife Arm Assembly - 5000107

    Parts List Knife Arm Assembly – 5000107* ITEM Q’TY PART NO. DESCRIPTION OLD P/N 5000079 KNIFE BLADE 2” BL201 5000841 FAB/WELD – KNIFE ARM C22-23-067 5000108 FAB – 2” KNIFE GUARD” C22-23-068 5000112 KNIFE GUARD PIVOT SHAFT 2” and 3” C22-23-081 5000868 BUSHING –...

  • Page 47: Warranty Statement

    BB-2 Industrial Case Taping System Warranty Statement Eastey Enterprises, Inc. warrants that all of the products it ships will be in good working order and free from defects in material and workmanship and will conform to the published specifications for that product.
  • Page 48 48 Warranty Statement Warranty Eligibility The warranty provided by Eastey Enterprises Industries, Inc., Inc. is only to the original buyer. Limited Warranty THE ABOVE WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT.

  • Page 49: Customer Support

    For help setting up or operating the BB-2 Case Taper, please contact Eastey Technical Service at one of the numbers listed below. Toll-Free Phone 800-835-9344 Phone 763-428-4846 763-795-8867 E-mail info@eastey.com www.eastey.com Thanks again for your purchase of Eastey products. We are pleased to be a part of your packaging needs.

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