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Related Manuals for Eastey TT Series
Summary of Contents for Eastey TT Series
- Page 1 TT36 & TT48 Eastey TT Series Rotary Accumulation Tables User Guide...
- Page 3 TT36 & TT48 Eastey TT Series Rotary Accumulation Tables User Guide Revised 05/15/2018 P/N TT001000 Rev A Copyright and Trademarks Copyright ©2018 Eastey Enterprises All rights reserved. All trademarks and brand names are the property of their respective owners. Eastey Enterprises, Inc.
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Page 5: Table Of Contents
Contents: Safety ..........................7 Explanation of Symbols ....................8 Introduction ........................9 General System Description ..................9 Specifications ....................... 9 Dimensions ......................... 11 Installation ........................12 Optional Casters ......................12 Height Adjustment ...................... 12 Location Requirements ....................13 Operation ........................14 Power ......................... -
Page 7: Safety
Safety 7 Safety General Safety Precautions Before installing, operating or servicing this equipment, please read the following precautions carefully: • This machine is equipped with a rotating turntable disk for product accumulation. The rotating motion of the disk, and drive chain and sprockets under it create several potential pinch points. -
Page 8: Explanation Of Symbols
8 Safety Explanation of Symbols Caution sign or Safety Alert symbol. Indicates caution, be alert, Your safety is involved. Knowledge of safe operation is required. Ground symbol. Indicates ground. Use Class-3 (lower than 1000) cable to ground to earth. Incomplete grounding may lead to electrical shock. Electrical hazard. -
Page 9: Introduction
Introduction 9 Introduction General System Description Rotating Turntable 5-Inch (12.7 cm) Surface Available in 3- Adjustable Height Foot Diameter (7.07 ft²) Circumferential and 4-Foot Diameter Stationary (12.57 ft²) Capacity Sidewall Durable Side “Skins” On All Four Sides Control Box With Reversible Variable Speed Control... - Page 10 10 Introduction Explanation of Model Numbers • TT = Turn Table — The TT Series Accumulation Table provides a variable speed rotating circular accumulation area with 5-inch adjustable-height containment sidewall. • _ _ = 36 or 48 — Digits indicate the nominal diameter of the accumulation table in inches: Accumulation tables are available with a 36-inch or 48-inch diameter accumulating table top.
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Page 11: Dimensions
Introduction 11 Dimensions Accumulation Table Overall Dimensions Sidewall Outer Diameter Table Nominal Diameter Ø 36.8 in. or Ø 48.8 in. Ø 36 in. or Ø 48 in. Ø 93.5 cm or Ø 124 cm Ø 91.4 cm or Ø 122 cm Overall Height Table Height Allow... -
Page 12: Installation
12 Installation Installation Carefully unpack the outer carton and shipping material. Avoid damaging the accumulation table or base. Remove shipping straps and bolts or brackets securing the accumulation table base to the shipping base. Lift the accumulation table base off the shipping base. CAUTION! The accumulation table may require more than one person to move safely off the shipping base. -
Page 13: Location Requirements
Installation 13 Location Requirements When installing the Eastey Accumulation Table please be aware of the following considerations: 1. The floor surface is flat and level where the accumulation table will be placed. 2. Height of nearby packing table or equipment feeding into or receiving product from the accumulation table. -
Page 14: Operation
14 Operation Operation Power With the toggle Power Switch set to the Off position, Directional Selection Switch set to the neutral/brake selection (BRK), and Speed Control Dial set to minimum setting (0) Plug the power supply cord into a properly wired and grounded outlet. Speed Control Dial... -
Page 15: Control Box
Operation 15 Control Box The accumulation table control box is held in place by magnets and is repositionable. It can be repositioned anywhere along the metal surface of the accumulation table frame side rail where it will be most convenient for operation. Speed Control Dial... - Page 16 16 Operation Speed Control Dial Adjust accumulation table speed using the Speed Control Dial to bring the accumulation table to the required speed. The level gradations from 0 to 100 represent percentage from minimum (0%) to maximum (100%) available speed and are otherwise arbitrary and likely will not correspond to any specific units of angular velocity.
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Page 17: Adjustments
Adjustments 17 Adjustments Shut off power and disconnect electrical connections before making any adjustments. Machine Base Height and Leveling Adjustment Each leg of the accumulation table is threaded to allow height adjustment. To adjust the leg height, twist each leg into or out of the accumulation table base to adjust the height up or down at each corner. -
Page 18: Turntable Leveling Adjustment
18 Adjustments Sidewall Attaching Hardware: Studs, Locknuts, Flat Washers, and Lock Washers Corner Support Height Adjustment Angle (4) Slot Turntable Leveling Adjustment The four support wheels that are directly underneath and support the turntable disk are adjustable in height. After leveling the accumulation table base, check the turntable disk to make sure it is level in all directions to avoid any excessive vibration or wobble in operation. -
Page 19: Advanced Speed And Control Function Adjustment
Adjustments 19 Advanced Speed and Control Function Adjustment The following illustration shows the D.C. control board housed in the accumulation table control box. Characteristics of motor motion, such as maximum and minimum motor speed, motor acceleration and deceleration time, and current load and motor internal resistance compensation are fine-tuned by adjusting trim-potentiometers (trimpots) on this board. - Page 20 20 Adjustments Typical factory-set trimpot settings are shown in the following table (expressed as value indicated on control board): Appearance Trimpot Descriptor Value Range MAX (maximum speed) 100% 50% - 110% MIN (minimum speed) 0% - 30% ACCEL (acceleration start) 0.2 - 10 DECEL (deceleration) 0.2 - 10...
- Page 21 Adjustments 21 Minimum Speed Trimpot (MIN) The MIN trimpot sets the minimum speed of the motor when the main speed dial potentiometer is set fully counterclockwise. The MIN trimpot has been factory set to 0% of the base motor speed. To increase the minimum speed, adjust the MIN trimpot clockwise.
- Page 22 22 Adjustments 2. Set the Main Speed dial potentiometer to approximately 30% to 50%. 3. Set the CL trimpot fully clockwise. The CL LED will illuminate red. 4. Lock the motor shaft. Important: Be sure the CL trimpot is set fully clockwise and do not lock the motor shaft more than 2 to 3 seconds or motor damage may result.
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Page 23: Maintenance
Maintenance 23 Maintenance The Eastey TT Series Rotary Accumulation Table will provide many hours of maintenance free operation. There are a few items that may require attention from time to time. Shut off power and disconnect electrical connections before cleaning or performing maintenance tasks. -
Page 24: Troubleshooting
24 Troubleshooting Troubleshooting The following illustration shows the D.C. board housed in the accumulation table Control Box. Some of the solutions to problems identified in the Troubleshooting table that follows refer to adjustments made by turning potentiometers on this board. Basic KBMD-240D Multi-Drive™... - Page 25 Troubleshooting 25 Problem Possible Cause Corrective Action 1. Motor does not run; 1. Power switch is in Off 1. Toggle power switch Power On, Indicator position, or to On position; or not lit. 2. AC voltage is not 2. Correct wiring to brought to L1 and L2 control box.
- Page 26 26 Troubleshooting Problem Possible Cause Corrective Action 4. Erratic motor 1. Worn or damaged 1. Repair motor. performance. motor: worn brushes, etc. 2. Overload condition. 2. Remove overload. 3. Plug-in Horsepower 3. Replace Plug-in ® ® Resistor wrong size. Horsepower Resistor with proper size.
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Page 27: Parts List
Illustrated Parts List 27 Parts List Accumulation Table — TT36 & TT48 Quantity ITEM PART NO. DESCRIPTION 1 5001207 Caster – Heavy Duty Locking, standard 2 ESC00562 Sprocket 40B18 1-Inch Bore 3 ESC00574 Bearing, 1-inch Bore, Flanged 4 ET820021 Bearing, 1-inch Bore, Flanged 5 TT000001 Top Mount Plate 6 TT000002... - Page 28 28 Illustrated Parts List Quantity ITEM PART NO. DESCRIPTION 7 TT000005 Side Plate 8 TT000006 Front Plate 9 TT000007 Control Box Mount Plate 10 TT000020 Sidewall Mount Support Angle 11 TT000050 Table Base Weldment 12 TT000550 DC Gear Motor 14 RPM 13 TT000551 Threaded Tube Insert 14 TT000552...
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Page 29: Appendix A: Electrical Schematic
Appendix A: Electrical Schematic 29 Appendix A: Electrical Schematic Internal Wiring Diagram for the Motor Control Board White Blue Speed Control Brown DECEL Yellow 20 Amp Motor Armature AC Line Input Fuse Fuse (Supplied Separately) (Factory Installed) ACCEL A− Main Speed Potentiometer Violet Orange... - Page 30 30 Appendix A: Electrical Schematic More information about setting the trimpot adjustments for minimum and maximum speed and acceleration and deceleration on the motor control board shown above is provided in detail in the Adjustments and Troubleshooting sections of this User Guide. Switch Terminal Designations Switch Connections PC Board Terminals...
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Page 31: Warranty Statement
Eastey TT Series Rotary Accumulation Table Warranty Statement Eastey Enterprises warrants that all of the products it ships will be in good working order and free from defects in material and workmanship and will conform to the published specifications for that product. - Page 32 LIABLE FOR ANY SPECIAL, CONSEQUENTIAL, INDIRECT OR SIMILAR DAMAGES, INCLUDING LOST PROFIT OR LOST OPPORTUNITIES OF ANY TYPE ARISING OUT OF THE USE OR INABILITY TO USE THESE PRODUCTS EVEN IF EASTEY ENTERPRISES, INC. HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH...
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Page 33: Customer Support
Eastey Technical Service at one of the numbers listed below. Toll-Free Phone 800-835-9344 Phone 763-428-4846 763-795-8867 E-mail info@eastey.com www.eastey.com Thanks again for your purchase of Eastey products. We are pleased to be a part of your packaging needs.