Related Manuals for Eastey Perfomance ETB Series
Summary of Contents for Eastey Perfomance ETB Series
- Page 1 ETB3012 & ETB3020 Bundling Tunnels Performance Series User Guide THIS MACHINE 8 GA.-75° MAIN CAUTION PRECAUCIÓN!
- Page 3 Copyright and Trademarks Copyright ©2019 Engage Technologies Corporation All rights reserved. All trademarks and brand names are the property of their respective owners. Eastey 7041 Boone Ave. N. Brooklyn Park, MN 55428 Phone: (763) 428-4846; Fax (763) 795-8867; 1-800-835-9344 www.eastey.com...
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Page 5: Table Of Contents
Contents Safety ..........................7 Explanation of Symbols ....................9 Introduction ......................... 10 ETB3012 & ETB3020 Bundling Tunnel Overview ............10 Specifications ......................11 Dimensions ......................... 13 Unpacking ........................14 Loading and Unloading Instructions ................14 Installation ........................15 Location Requirements ....................16 Operation ........................ -
Page 7: Safety
Read this manual carefully and make it available to everyone connected with the supervision, maintenance, or operation of this machine. Additional copies are available on request (Eastey.com/contact-us). The development of a good safety program that is rigidly enforced is absolutely imperative when involved in the operation of industrial equipment. - Page 8 • Do not make any modifications to either the electrical circuitry or the mechanical assemblies of this machinery. Such modifications may introduce hazards that would not otherwise be associated with this machinery. Eastey Corporation will not be responsible for any consequences resulting from such unauthorized modification. Do not operate a machine if any modification has been made •...
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Page 9: Explanation Of Symbols
Safety 9 Explanation of Symbols Caution sign or Safety Alert symbol. Indicates caution, be alert, Your safety is involved. Knowledge of safe operation is required. Ground symbol. Indicates ground. Use Class-3 (lower than 1000) cable to ground to earth. Incomplete grounding may lead to electrical shock. Electrical hazard. -
Page 10: Introduction
10 Introduction Introduction ETB3012 & ETB3020 Bundling Tunnel Overview Control Panel Cooling THIS MACHINE 8 GA.-75° MAIN CAUTION PRECAUCIÓN! Bundling Bundling Tunnel Tunnel Dead Infeed Exit Roller Entrance Conveyor Conveyor Idler End Conveyor Drive End Base / Frame Electrical Disconnect Casters and Leveling Legs... -
Page 11: Specifications
Volts Amperes Phase Designator Explanation of Model Numbers • E = Manufactured by Eastey, packaging group division of Engage Technologies. • T = Tunnel • B = Bundler • _ _ = 30 — First two digits indicate the nominal width of the chamber opening and conveyor belt in inches: Nominal width of the conveyor belt and chamber opening is 30 inches. - Page 12 12 Introduction past the exit.) V2 indicates 220 volts, 50 amperes and three-phase input. If SP appears in the model number suffix, this indicates it is a custom model (special project) and the numbers following SP (final numbers of the model number) indicate the project number.
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Page 13: Dimensions
Introduction 13 Dimensions All dimensions are shown in inches. See A, B, and C dimensions in Specifications table for overall machine length, height, and width. Model ETB3012 Aperture Width Aperture Height Belt Width EXIT INFEED - 0 Nominal 31.1 Conveyor Height FLOOR Model ETB3020 Aperture Width... -
Page 14: Unpacking
We are willing to assist you in every reasonable manner to help you collect claims for loss or damage. However, this willingness on Eastey’s part does not make Eastey or its parent or related companies responsible for collections or claims or replacement of equipment damaged or lost in transit. -
Page 15: Installation
Installation 15 Installation Carefully unpack the outer carton and shipping material. Although the exterior of the bundling tunnel is coated with a custom two-part epoxy finish that resists scratching, avoid denting, scratching, or otherwise damaging the oven exterior. Lift the machine up and off of the shipping pallet. CAUTION! ET Performance Series Bundling Tunnels are heavy and may require a forklift, floor crane, or several people to move the... -
Page 16: Location Requirements
16 Installation Location Requirements When installing the bundling tunnel please be aware of the following considerations: 1. The surface on which it is located is flat and level. 2. Conveyor or packing table height. 3. Alignment with packaging line. When the bundling tunnel is positioned in the operating location you will need access to the control panel. - Page 17 Installation 17 When the tunnel cools down to approximately 150°F or 66°C (unless a different cool- down temperature has been set), the tunnel conveyor and blowers will shut off automatically. Bringing the tunnel down this way helps prevent damage to the conveyor and internal components from excess prolonged exposure to heat inside the tunnel.
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Page 18: Operation
• Lifting the lever to the On position turns on (connects) the system power necessary to power the Eastey Bundling Tunnel. • Pushing the lever down to the Off position cuts (disconnects) all power to the system. -
Page 19: Sequence Of Operation
Operation 19 4. Thermostat Control — Temperature setting (SV, for Set Value, also sometimes called the set point) and current temperature (PV, for Present Value) inside the chamber is displayed. CAUTION! When the power is turned on be aware of heat inside of the tunnel and hot surfaces and moving belts or rollers. - Page 20 20 Operation Special Notes About the Bundling Tunnel Shutdown Sequence When shutting down the tunnel, be sure to first turn the heater-bank switch to Off. Once the heater-bank switch is switched off, it will take some time (this will vary depending on heat settings) for the tunnel to cool down completely.
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Page 21: Adjustments
Adjustments 21 Adjustments Temperature Controller Settings (ETC00011) 1. PV = Processing value (red in color). 2. SV = Setting value (green in color). 3. Back ( ), forward ( ), down ( ), and up ( ) keys. 4. Programming key access door — Open to access programming keys. 5. -
Page 22: To Change The Set Value
22 Adjustments To Change the Set Value 1. Press the left-arrow ( ) button and a digit will begin to flash. The flashing digit indicates the digit whose value can be changed by pressing the down- ( ) or up- arrow ( ) buttons. - Page 23 Adjustments 23 To set AL-1 so the machine will shut down at 150°, press the left-arrow ( ) key and the right-most digit will flash. Use the up- ( ) or down- ( ) arrow key to select the digit, and then press the left-arrow ( ) key again.
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Page 24: Maintenance
24 Maintenance Maintenance To aid in the high reliability of the bundling tunnel, inspect the machine regularly and perform maintenance as required. Disconnect electrical power before making any repairs. Be very careful when servicing or adjusting this equipment. If in doubt, stop and obtain qualified help before proceeding. -
Page 25: Preventative Maintenance For Modular Plastic Conveyor Belts
Maintenance 25 Check the condition of the power cord for wear, especially if it is exposed to traffic. Check that the tunnel is able to maintain the set temperatures. If not, refer to the Adjustments Section of this User Guide for instruction. ... -
Page 26: Conveyor Belt Tension Adjustment
26 Maintenance When performing repairs to the conveyor, it is important to remove or protect the belt to avoid damage from welding sparks or from other tools. Avoid using the belt for uses other than for what it was specified. If you need to utilize the belt in a different application, consult the manufacturer first. - Page 27 Maintenance 27 NOTE: You must take the chain off the drive motor sprocket or the conveyor will not move freely. You must be able to move the conveyor to replace silicone covering on the rollers. 3. Remove old covering, by carefully slitting the covering and then pulling it off. 4.
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Page 28: Replacing Tunnel Components
28 Maintenance Replacing Tunnel Components Caution! Disconnect main power source before performing any procedure to replace any tunnel component(s). Fuse replacement or electrical component replacement Major electrical components, except the conveyor motor (whose replacement procedure is provided on the previous page) and the heater bank and blower motor (whose replacement procedures are provided separately below), are located behind the fold- down electrical control panel for easy maintenance. - Page 29 Maintenance 29 For the second option (to replace entire controller and receptacle), first take note of wire locations (make a sketch and label the wires with tape, if necessary), and then disconnect wires from the temperature controller and thermocouple. Slide the controller and receptacle out of the front of the panel.
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Page 30: Belt Assembly And Disassembly
30 Maintenance Note: Do not rest blower housing on blower wheel! Blower wheel will not work if bent or out of balance. Blower wheel replacement Shut off power to the machine. Refer to Blower motor replacement instructions above. Placement of upper wear rails Shut off power to the machine, move the conveyor by hand if necessary to gain access. - Page 31 Maintenance 31 2. Insert a plastic retainer clip into place to retain the metal rod. Use a hammer, if necessary, to gently tap the retainer clip into place. 3. Use a flat-blade screwdriver to give the retainer clip a “double click” to finish seating it in place To disassemble the belt 1.
- Page 32 32 Maintenance 2. Use a screwdriver to push down on the retainer clip to unseat it. 3. Continue to push down on the retainer clip to move it out of the end link. 4. Slide the metal rod out to unlink the belt and the belt will unzip.
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Page 33: Troubleshooting
Troubleshooting 33 Troubleshooting The following illustration shows the D.C. board used in the bundling tunnel. Some of the solutions to problems identified in the troubleshooting table that follows refer to adjustments made by tuning potentiometers on this board. Basic KBMM™ Controller Board Connection Diagram KBMM™... - Page 34 34 Troubleshooting Problem Solution Conveyor not moving 1. The conveyor motor is controlled by a D.C. control board. Input is 220 VAC in and variable 0 to 90 VDC out. 2. Is a green light on? If not, check the input fuse. 3.
- Page 35 Troubleshooting 35 Problem Solution No air flow 1. Check AC Inverter adjustable speed pot settings below. • C.L.: Set at approximately 12 o’clock. • Max.: All the way counter-clockwise. • Min.: All the way clockwise. • ACC.: All the way clockwise. •...
- Page 36 36 Troubleshooting Color and Color and Flash Sequence After Drive Status Sequence Flash Rate Recovered Fault Normal Operation (Run) Green 1 sec. On / Off — Overload (120% – 160% Full On continuously Green Load t (Drive Timed Out) 0.25 sec. On / Off —...
- Page 37 Troubleshooting 37 Problem Solution No heat 1. Is the display on the temperature controller on? If not, check for 220 Volts on terminals 9 and 10. If there voltage, replace temperature controller. 2. If the display is on and SV is set higher than PV, is there a red light on? If not, replace the thermocouple.
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Page 38: Parts List
38 Parts List Parts List ETB3012-V2 & ETB3020-V2 220VAC 50 Amp 3 Phase Spare Parts List Part Number Description ETC00304 Blow Cool Motor ESC00641 14” Cooling Fan ETL001001 60 Amp 3-Pole Contactor ETC00021 Thermocouple ETC00011 Temperature Controller ET000205 10 Amp Small Glass Fuse ET000185 2.5 Amp Small Glass Fuse ET000186... -
Page 39: Appendix A: Electrical Schematic
Appendix A: Electrical Schematics 39 Appendix A: Electrical Schematic Electrical Schematic ETB3012-V2 & ETB3020-V2 220VAC 50 Amp 3 Phase... -
Page 40: Electrical Schematic Etb3012-V2 & Etb3020-V2
40 Appendix A: Electrical Schematics Electrical Schematic ETB3012-V2 & ETB3020-V2 480VAC 25 Amp 3 Phase... - Page 41 Appendix A: Electrical Schematics 41 Motor Controller Board (KBMM™) Basic Connections for Controller Board and Barrier Terminal Kit Basic KBMM™ Connection Diagram KBMM™ with Barrier Terminal Kit CONTROL LAYOUT & GENERAL CONNECTION DIAGRAM (Model KBMM-225D Shown) (Note: Control is set for 208 /230 VAC line input, 0 -180 VDC output with armature feedback) Plug-In Horsepower Resistor ®...
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Page 42: Warranty Statement
Eastey ETB3012 & ETB3020 Bundling Tunnels Performance Series Warranty Statement Eastey warrants that all of the products it ships will be in good working order and free from defects in material and workmanship and will conform to the published specifications for that product. - Page 43 ESSENTIAL PURPOSE, IN NO EVENT WILL EASTEY BE LIABLE FOR ANY SPECIAL, CONSEQUENTIAL, INDIRECT OR SIMILAR DAMAGES, INCLUDING LOST PROFIT OR LOST OPPORTUNITIES OF ANY TYPE ARISING OUT OF THE USE OR INABILITY TO USE THESE PRODUCTS EVEN IF EASTEY HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
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Page 44: Customer Support
Eastey Technical Service at one of the numbers listed below. Toll-Free Phone 800-835-9344 Phone 763-428-4846 763-795-8867 E-mail info@eastey.com www.eastey.com Thank you again for your purchase of Eastey products. We are pleased to be a part of your packaging needs.