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Summary of Contents for Wopa SA0042
- Page 1 User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 User manual Treatment crush SA0042...
- Page 2 No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form, or by any electronic or mechanical means or by photocopying or recording or otherwise without the prior written permission of Wopa Constructiebedrijf B.V. (further also referred to as “Wopa” in this manual).
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Page 3: Introduction
Version: 10 February 2021 08:02:46 Introduction Wopa Constructiebedrijf B.V. specialises in the development and production of hoof trimming and treatment crushes for cows and bulls for both professional users and cattle farmers. Our crushes are developed and produced to the highest standards of safety, ease of use, animal welfare and hygiene, always striving to achieve an optimum. -
Page 4: Warranty
The warranty is subject to the following limitations. The warranty period for products supplied by Wopa is 12 months from the date on the purchase document. This warranty is limited to manufacturing and material defects and therefore does not cover failures due to any part of the product being subject to any form of wear. -
Page 5: Table Of Contents
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 Table of Contents INTRODUCTION ..............................3 WARRANTY ................................4 TABLE OF CONTENTS ............................5 EC DECLARATION OF CONFORMITY (COPY) ....................7 OVERVIEW OF SYMBOLS ............................. 8 PICTOGRAMS ................................ 9 TECHNICAL INFORMATION ........................10 DESCRIPTION OF THE INSTALLATION ..................... - Page 6 User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 LIST OF IMAGES 1: O SA0042 ......................... 12 IGURE VERVIEW 2: O ..................15 IGURE VERVIEW OF THE ELECTRICAL SYSTEM 3: W ....................16 IGURE IRELESS REMOTE CONTROL 4: O .
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Page 7: Ec Declaration Of Conformity (Copy)
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 EC declaration of conformity (copy) Wopa Constructiebedrijf B.V. Rector Hulshofstraat 10 7135 JV Harreveld The Netherlands : +31-(0)544 372415 Email info@wopa.com Website: www.wopa.com declare under our sole responsibility that the product:... -
Page 8: Overview Of Symbols
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 Overview of symbols The following symbols are used for all actions in which there is a risk to the safety of the user and/or technician and caution is required. Attention! Hazard: ... -
Page 9: Pictograms
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 Pictograms A number of pictograms and warnings have been placed on the installation, among other things to alert users to possible risks. Pictogram Description Location Type plate On the machine frame ... -
Page 10: Technical Information
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 1. Technical information SA0042 General Ambient temperature during -10 to +40 °C operation Noise production < 75 dB(A) Machine dimensions (base) Length 2320 Width 1650 Height 2370 Weight Maximum dimensions (set up) -
Page 11: Description Of The Installation
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 2. Description of the installation FUNCTION This section gives an overview of the most important components and functions. If detailed information is available elsewhere in this manual, you will be directed to the specific sections. -
Page 12: Description Of Main Components
Version: 10 February 2021 08:02:46 Description of main components FUNCTION The SA0042 is specially designed for hoof trimming and treatment of dairy cattle. After the cow is secured in the crush, the cow can be treated at the desired areas by opening the respective side gates. - Page 13 The leg is secured and can then be treated. Lift The SA0042 is equipped with a lift that can go 60 cm high. This is important so you can easily reach the udder. ...
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Page 14: Electrical System
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 Electrical system FUNCTION The electrical system provides power for the motor, controls, lights and electrical outlets. See the electrical diagram for further details on the structure and operation of the electrical system included in the switch box on the crush. - Page 15 User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 Figure 2: Overview of the electrical system. Figure 2 Component Description Section/l ocation Power supply cable To connect the machine to the power supply. with plug Emergency stop The emergency stop shuts down all movements.
- Page 16 User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 Wireless remote control FUNCTION The wireless remote control is an option. Be careful when operating the functions if there could be other people working around the crush. Figure 3: Wireless remote control...
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Page 17: Hydraulic System
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 Hydraulic system FUNCTION The various functions are driven by the hydraulic system. See the hydraulic diagram for a detailed description of the system. The location of the control components in your installation may differ from the photo below. - Page 18 User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 Figure 4 Component Description Section/l ocation Valve block in Right The valves are used to control the following general rear functions: Front gate; When closing, it is stopped in the catch position in which the head can be inserted through the gate.
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Page 19: Safety
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 3. Safety 3.1. General The warranty and/or liability will be voided if damage occurs due to repairs and/or modifications not authorised by the supplier. In case of malfunctions, contact the supplier. -
Page 20: During Normal Use
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 3.2. During normal use Before starting work, check that no work is being done on the system and that it is ready for use. Unauthorised persons must not enter the operational area of the installation. -
Page 21: Installation
Place the machine on a flat, stable surface that is not slippery. Follow the instructions in section 3 for all the work to be done. Failure to follow these instructions or disregarding them can lead to serious injury. Figure 5: Positioning SA0042 Page 21 of 34... -
Page 22: Connecting The Machine
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 4.3. Connecting the machine ATTENTION Check that the voltage stated on the type plate is the same as the mains voltage. (See 1.0) The machine must always be connected to an earthed electrical outlet to avoid the risk of fire or electric shocks (the earth connection is coded green/yellow). -
Page 23: Operation
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 5. Operation ATTENTION Follow the instructions in section 3 for all the work to be done. Failure to follow these instructions or disregarding them can lead to serious injury. -
Page 24: Production
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 5.3. Production What to do Action Result Check that the crush See section 5.1 is ready for use. Prepare the front gate Put the front gate in the catch position Place the cow in the ... - Page 25 User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 ATTENTION The leg is hooked with a large hook (Figure 6:1). When using the large hook, there is no risk of injury to the cow from over- tightening.
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Page 26: Releasing Front Gate In Case Of Any Problems
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 5.5. Releasing front gate in case of any problems ATTENTION If the cow goes to the ground for any reason, you can lift the front gate out manually. ... -
Page 27: Maintenance
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 6. Maintenance ATTENTION! Always disconnect the machine from the power supply by setting the switch to 0 and disconnecting the plug. Test the installation after maintenance work or repairs have been carried out to make sure the installation can be safely used again. -
Page 28: Cleaning The Machine
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 6.2. Cleaning the machine EXPLANATION A pressure washer may be used for cleaning. When cleaning with a pressure washer, avoid spraying on bearing points, winches and motors. This can lead to a sharp reduction of the service life. -
Page 29: Check The Oil Level/Change The Oil
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 6.4. Check the oil level/change the oil EXPLANATION Checking the oil level ensures that the minimum necessary amount of oil is present. The cylinders must be retracted to do this. The plug must be unplugged from the electrical outlet. - Page 30 User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 Changing oil What to do Action Result Bring the oil to the tank See the instructions for “Checking the oil level” Remove the plug from The crush is not...
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Page 31: Replace Filters
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 6.5. Replace filters. EXPLANATION Make sure the power supply is unplugged from the electrical outlet. Undo the bolts and replace the oil filter (Figure 11:1). The tank is also equipped with a breather filter (Figure 11:2). This filters the air that enters the tank. -
Page 32: Disposal As Waste
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 7. Disposal as waste Do not dispose of oil or machine parts with domestic waste. When replacing parts or changing oil at the end of their service life, make sure that all materials are collected and destroyed or reused in a legal and environmentally friendly manner. -
Page 33: Appendix
User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 8. Appendix 8.1. Logbook This logbook must include the following: Annual maintenance work Major replacements and accidents Changes Tests of emergency stop buttons and safety features... - Page 34 User manual Treatment crush: SA0042 Version: 10 February 2021 08:02:46 Date: Performed by: Description: (authority, (nature of activities, what was replaced) technician) Page 34 of 34...
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