Wopa SA0049 User Manual

Wopa SA0049 User Manual

Hoof trimming crush

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User Manual
Hoof trimmingcrush:SA0049
Version: 22-12-15
User manual
Hoof trimming crush
SA0049

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Summary of Contents for Wopa SA0049

  • Page 1 User Manual Hoof trimmingcrush:SA0049 Version: 22-12-15 User manual Hoof trimming crush SA0049...
  • Page 2 No part of this publication may be reproduced, stored in a search system or transferred in any form whatsoever, either electronically or mechanically, or by photocopying or recording, or in any other way whatsoever without prior written consent from Loon- en Mechanisatiebedrijf Wopa-Lichtenvoorde B.V. (hereinafter in this manual also referred to as “Wopa”).
  • Page 3: Introduction

    Hoof trimmingcrush:SA0049 Version: 22-12-15 Introduction Loon- en Mechanisatiebedrijf Wopa-Lichtenvoorde B.V. specialises in development and manufacture of hoof trimming and treatment crushes for cows and bulls for professional users as well as for cattle farmers. Our crushes are developed and manufactured in the highest possible quality, according to the strictest requirements as far as safety, user convenience, animal welfare and hygiene are concerned, always striving for an optimum.
  • Page 4: Warranty

    The warranty is subject to the following limitations. The warranty period for products supplied by Wopa is 12 months from the date on the purchasing document. The warranty is limited to production and material errors and therefore does not cover any breakdowns due to a part of the product exposed to any type of wear.
  • Page 5: Table Of Contents

    EC CONFORMITY DECLARATION (COPY) ......................6 OVERVIEW OF SYMBOLS ............................. 7 PICTOGRAMS ................................ 8 TECHNICAL INFORMATION ........................10 DESCRIPTION OF THE INSTALLATION ..................... 11 2.1. SA0049 ..............11 ESCRIPTION OF THE MAIN COMPONENTS 2.2......................14 LECTRICAL INSTALLATION 2.3......................15 YDRAULIC INSTALLATION SAFETY ................................
  • Page 6: Ec Conformity Declaration (Copy)

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 EC conformity declaration (copy) Loon- en Mechanisatiebedrijf Wopa-Lichtenvoorde B.V. Rector Hulshofstraat 10 7135 JV Harreveld The Netherlands : +31-(0)544 372415 : +31-(0)544 372445 Email: info@wopa.com Website: www.wopa.com declare, entirely under our own responsibility, that the product:...
  • Page 7: Overview Of Symbols

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 Overview of symbols The following symbols are used for all actions that jeopardise the safety of the user and/or technician and require caution. Attention! Hazard: High voltage! Hazard: High temperature! Tip: Offers quick insight or tips to carry out certain actions more easily and simply.
  • Page 8: Pictograms

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 Pictograms A number of pictograms and alerts are affixed to the installation to indicate possible risks to users, among other things. Pictogram Description Location   Type plate On the machine frame  ...
  • Page 9 User manual Hoof trimmingcrush:SA0049 Version: 22-12-15   Warning pictogram On the machine frame Electrical hazards.   Warning pictogram On the machine frame Snagging hazard for foot. ATTENTION!  Check regularly whether the pictograms and signs are still clearly recognisable and legible.
  • Page 10: Technical Information

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 1. Technical information SA0049 General ˚C Ambient temperature during - 10 to 40 operation Noise production < 75 dB(A) Machine dimensions Length 2100 Width 1750 Height 2000 Weight Maximum product dimensions Length 3290 Width...
  • Page 11: Description Of The Installation

    2.1. Description of the main components SA0049 FUNCTION  The SA0049 was developed especially for dairy cattle and beef cattle hoof trimming.  Version SA0049 is equipped with an axle with a draw bar and is suitable for transport on public roads. Page 11 of 31...
  • Page 12 User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 The main components of the crush are shown in the illustration below: Figure 1 Overview SA0049 Component Description Section  Front gate The front gate can be set to 3 positions with the hydraulic controls: ...
  • Page 13 User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 Component Description Section  Electrical connection The crush must be connected to the electricity cable network for power supply for operation and the hydraulic power unit.  Folding gate The standard version includes a folding gate for guiding the cattle.
  • Page 14: Electrical Installation

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 2.2. Electrical installation FUNCTION  The electrical installation supplies the power for the hydraulic power unit, lighting and sockets.  See the electrical diagram in the control panel of every crush for the rest of the structure and controls of the electrical installation included in the delivery.
  • Page 15: Hydraulic Installation

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 2.3. Hydraulic installation FUNCTION  The various functions are driven by means of the hydraulic installation  See the hydraulic diagram for a detailed description of the installation.  The placement of the control components on your installation may differ from the photo below.
  • Page 16: Safety

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 3. Safety 3.1. General  The guarantee will lapse and no liability will be accepted in the event of damage caused by repairs and/or modifications not authorised by the supplier.  In the event of faults please contact the supplier.
  • Page 17: During Normal Use

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 3.2. During normal use  Check before commencing operations that no work is being carried out on the installation and that it is ready for use.  Unauthorised persons must not enter the operational area of the installation. It is the operator's task to check this.
  • Page 18: Installation

     Take account of the instructions in Section 3 when carrying out any activity. Failure to follow these may lead to serious injury. Figure 3 details of conversion from transport set-up to working set-up (SA0049) What to do Action Result ...
  • Page 19 User manual Hoof trimmingcrush:SA0049 Version: 22-12-15  Remove the Loosen the locking elements and lift mudguards the mudguard out of the adapter.  Tip the crush back. Tip the crush to the rear so that the drawbar is clear of the ground. With the rear gate raised the crush will remain in that position.
  • Page 20: Connect The Machine

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 4.2. Connect the machine. CAUTION  Check that the voltage specified on the machine plate matches the mains supply.  The machine must always be connected to an earthed socket to avoid the risk of fire or electric shocks (the earth connection is coded green/yellow).
  • Page 21: Operation

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 5. Operation CAUTION  Take account of the instructions in Section 3 when carrying out any activity. Failure to follow these instructions may lead to serious injury. 5.1. Starting up What to do Action Result ...
  • Page 22: Production

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 5.3. Production What to do Action Result  Check that the crush See Sections 5.1 and 5.2. is ready for use.  Place the front gate Open the front gate so that the head ready.
  • Page 23: Hook Up The Front Leg

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 5.4. Hook up the front leg. CAUTION  To avoid injury to the front leg the rope must be applied correctly. (see Figure 4)  In order to avoid the risk of permanent injury, ensure that the front leg is not winched too tight against the block.
  • Page 24: Maintenance

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 6. Maintenance CAUTION!  Test the installation on completion of maintenance work or repairs to ensure that it can be used again safely.  Only trained technical personnel may carry out the maintenance activities described or repair work.
  • Page 25 User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 Play in ball mounting. Replace where minor play is evident, or see markers on the side of the ball mounting. Ball and coupling in crush. Check and clean Check the latch. There must always be slight tension on the latch.
  • Page 26: Clean The Machine

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 6.2. Clean the machine. EXPLANATION  A high-pressure cleaner may be used for cleaning.  Avoid bearings, winches and motors when cleaning with a high-pressure cleaner. Spraying in these areas may result in a sharp reduction in service life.
  • Page 27: Check Oil Level/Replace Oil

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 6.4. Check oil level/replace oil. EXPLANATION  Checking the oil level ensures that the necessary minimal amount of oil is present. The cylinders must be retracted for this purpose.  The general rule is that the oil and filter should be replaced every two years.
  • Page 28: Check Play In The Wheels

    Figure 7: Details of shaft bolt torque settings 6.7. Parts EXPLANATION  Consult the website at www.wopa.com for information on the available options and the parts available to order. Page 28 of 31...
  • Page 29: Disposal As Waste

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 7. Disposal as waste Oil and components must not be disposed of as domestic waste. When replacing components or oil or at the end of the machines service life, ensure that all materials are collected and destroyed or reused in a legal and environmentally friendly manner.
  • Page 30: Appendix

    User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 8. Appendix 8.1. Logbook The logbook must include the following:  The annual maintenance work  Major replacements and any accidents  Modifications  Tests on emergency stop buttons and safety features Date: Carried out by:...
  • Page 31 User manual Hoof trimmingcrush:SA0049 Version: 22-12-15 Date: Carried out by: Description: (authority, (nature of the activities, components replaced) technician) Page 31 of 31...

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