Wopa SA0035 User Manual

Hoof trimming crush

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User Manual
Hoof trimmingcrush:SA0035
Version: 24-09-14
User manual
Hoof trimming crush
SA0035

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Summary of Contents for Wopa SA0035

  • Page 1 User Manual Hoof trimmingcrush:SA0035 Version: 24-09-14 User manual Hoof trimming crush SA0035...
  • Page 2 No part of this publication may be reproduced, stored in a search system or transferred in any form whatsoever, either electronically or mechanically, or by photocopying or recording, or in any other way whatsoever without prior written consent from Wopa Constructiebedrijf BV (hereinafter in this manual also referred to as “Wopa”). Page 2 of 29...
  • Page 3: Introduction

    Version: 24-09-14 Introduction Wopa Constructiebedrijf BV specialises in development and manufacture of hoof trimming and treatment crushes for cows and bulls for professional users as well as for cattle farmers. Our crushes are developed and manufactured in the highest possible quality, according to the strictest requirements as far as safety, user convenience, animal welfare and hygiene are concerned, always striving for an optimum.
  • Page 4: Warranty

    The warranty is subject to the following limitations. The warranty period for products supplied by Wopa is 12 months from the date on the purchasing document. The warranty is limited to production and material errors and therefore does not cover any breakdowns due to a part of the product exposed to any type of wear.
  • Page 5: Table Of Contents

    EC CONFORMITY DECLARATION (COPY) ...................... 6 OVERVIEW OF SYMBOLS ..........................7 PICTOGRAMS ..............................8 TECHNICAL INFORMATION........................9 DESCRIPTION OF THE INSTALLATION ....................10 2.1. SA0035 ..............10 ESCRIPTION OF THE MAIN COMPONENTS 2.2....................12 LECTRICAL INSTALLATION SAFETY ..............................14 3.1.
  • Page 6: Ec Conformity Declaration (Copy)

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 EC conformity declaration (copy) Wopa Constructiebedrijf BV Rector Hulshofstraat 10 7135 JV Harreveld The Netherlands : +31-(0)544 372415 : +31-(0)544 372445 Email: info@wopa.com Website: www.wopa.com declare, entirely under our own responsibility, that the product:...
  • Page 7: Overview Of Symbols

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 Overview of symbols The following symbols are used for all actions that jeopardise the safety of the user and/or technician and require caution. Attention! Hazard: High voltage! Hazard: High temperature! Tip: Offers quick insight or tips to carry out certain actions more easily and simply.
  • Page 8: Pictograms

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 Pictograms A number of pictograms and alerts are affixed to the installation to indicate possible risks to users, among other things. Pictogram Description Location Type plate On the machine frame    Read the user manual ...
  • Page 9: Technical Information

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 1. Technical information SA0035 General Ambient temperature during - 10 to 40 ˚C operation Noise production < 75 dB(A) Machine dimensions Length 2000 Width 1850 Height 2000 Weight Maximum product dimensions Length 3600 Width...
  • Page 10: Description Of The Installation

    The SA0035 was developed especially for dairy cattle hoof trimming in the barn.  The SA0035 is equipped with an axle with a draw bar and is suitable for transport on public roads. The main components of the crush are shown in the illustration below:...
  • Page 11 User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 Main components SA0035: Figure 1 Component Description Section Front gate operating Pulling on the rope closes the front gate.  rope If one wants to open it, the front gate can be  unlocked by pulling the rope upward and back at an angle and then opened by slackening the rope.
  • Page 12: Electrical Installation

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 2.2. Electrical installation FUNCTION The electrical installation provides power to the electric winches and the sockets  (as an option). See the electrical diagram in the switch box on the crush for the rest of the ...
  • Page 13 User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 The installation consists of the following components Figure 2 Component Description Section / location Power supply cable  To connect the machine to the power supply. with plug Emergency stop The emergency stop switches off all operations.
  • Page 14: Safety

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 3. Safety 3.1. General The guarantee will lapse and no liability will be accepted in the event of damage  caused by repairs and/or modifications not authorised by the supplier.  In the event of faults please contact the supplier.
  • Page 15: During Normal Use

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 3.2. During normal use  Check before commencing operations that no work is being carried out on the installation and that it is ready for use. Unauthorised persons must not enter the operational area of the installation. It ...
  • Page 16: Installation

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 4. Installation EXPLANATION Consult the technical data and the circuit diagram provided for the correct  specifications. 4.1. Location CAUTION The machine must be transported and installed upright.   Place the machine on a level and stable substrate Take account of the instructions in Section 3 when carrying out any activity.
  • Page 17 User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 Remove the drawbar.  Remove the locking pins (2*) (Figure 3:2) and slide the drawbar frame out of the recesses. Remove the lighting Remove the lighting board from the  board. crush. Fold the rear gate Raise the rear gate.
  • Page 18: Connect The Machine

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 4.2. Connect the machine. CAUTION  Check that the voltage specified on the machine plate matches the mains supply.  The machine must always be connected to an earthed socket to avoid the risk of fire or electric shocks (the earth connection is coded green/yellow).
  • Page 19: Operation

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 5. Operation CAUTION Take account of the instructions in Section 3 when carrying out any activity.  Failure to follow these instructions may lead to serious injury. 5.1. Starting up What to do Action Result Switch on the power.
  • Page 20: Production

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 5.3. Production What to do Action Result Check that the crush  See Section 5.1. is ready for use. Place the front gate  Open the front gate so that the head ready. of the animal can pass through but not its withers.
  • Page 21: Hook Up The Front Leg

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 What to do Action Result Process a front hoof.  Pass the long, soft rope around the front leg below the dew claw and pull the leg up to the block. Wrap it around a couple of times and fasten the end to the hook on the side of the support.
  • Page 22: Maintenance

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 6. Maintenance CAUTION!  Always disconnect the machine from the power supply by pulling out the plug. Where a hydraulic accumulator is present this must be depressurised.  Test the installation on completion of maintenance work or repairs to ensure that it can be used again safely.
  • Page 23: Maintenance Diagram

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 6.1. Maintenance diagram The diagram below shows the maintenance activities to be carried out. Activity note Section General Check on panic locks and Renew where damage is visible. hooks. Check ropes and chains. Renew where damage is visible.
  • Page 24: Clean The Machine

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 6.2. Clean the machine. EXPLANATION  A high-pressure cleaner may be used for cleaning. Avoid bearings, winches and motors when cleaning with a high-pressure  cleaner. Spraying in these areas may result in a sharp reduction in service life.
  • Page 25: Check Play In The Wheels

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 6.4. Check play in the wheels. EXPLANATION  Raise the wheels from the ground and feel if any play is present. If play can be detected this must be corrected by a competent person, or ...
  • Page 26: Parts

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 6.5. Parts EXPLANATION  Consult the website at www.wopa.com for information on the available options and the parts available to order. Page 26 of 29...
  • Page 27: Disposal As Waste

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 7. Disposal as waste Oil and components must not be disposed of as domestic waste. When replacing components or oil or at the end of the machines service life, ensure that all materials are collected and destroyed or reused in a legal and environmentally friendly manner.
  • Page 28: Appendix

    User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 8. Appendix 8.1. Logbook The logbook must include the following: The annual maintenance work  Major replacements and any accidents  Modifications   Tests on emergency stop buttons and safety features Date: Carried out by:...
  • Page 29 User manual Hoof trimmingcrush:SA0035 Version: 24-09-14 Date: Carried out by: Description: (authority, (nature of the activities, components replaced) technician) Page 29 of 29...

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