SMC Networks EX500-GPN2 Series Instruction Manual

EX500-TF2Z180EN
ORIGINAL INSTRUCTIONS
Instruction Manual
Gateway unit – PROFINET compatible
Series EX500-GPN2
The intended use of the Gateway unit is for connection to SI units and
input devices for the control of pneumatic valves.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of "Caution," "Warning" or "Danger."
They are all important notes for safety and must be followed in addition
to International Standards (ISO/IEC) *1) , and other safety regulations.
*1) ISO 4414: Pneumatic fluid power - General rules relating to systems.
ISO 4413: Hydraulic fluid power - General rules relating to systems.
IEC 60204-1: Safety of machinery - Electrical equipment of machines.
(Part 1: General requirements)
ISO 10218-1: Manipulating industrial robots -Safety. etc.
• Refer to product catalogue, Operation Manual and Handling
Precautions for SMC Products for additional information.
• Keep this manual in a safe place for future reference.
Caution indicates a hazard with a low level of risk which, if
Caution
not avoided, could result in minor or moderate injury.
Warning indicates a hazard with a medium level of risk
Warning
which, if not avoided, could result in death or serious injury.
Danger indicates a hazard with a high level of risk which, if
Danger
not avoided, will result in death or serious injury.
Warning
• Always ensure compliance with relevant safety laws and
standards.
• All work must be carried out in a safe manner by a qualified person in
compliance with applicable national regulations.
• Refer to the operation manual on the SMC website (URL:
https://www.smcworld.com) for more Safety instructions.
2 Specifications
General specifications
Item Specifications
o
Ambient operating temperature -10 to +50 C
Ambient humidity range 35 to 85% RH (no condensate)
Ambient storage temperature -20 to +60 o C
Withstand voltage 1000 VAC applied for 1 minute
Insulation resistance 500 VDC, 2 MΩ or more
Weight 550 g
Electrical specifications
Item Specifications
Control and Input: 24.0 VDC ±10%
Power supply voltage
Solenoid valves: 24.0 VDC +10% / -5%
Power supply for control and input: 6.2 A
Rated Current (GW current consumption: 200 mA max.).
Power supply for solenoid valve: 4 A
Number of Inputs / Outputs 128 Inputs / 128 Outputs
Communication specifications
Item Specifications
Protocol Ethernet (IEEE802.3)
Communication media 100BASE-TX (Cat5 or more)
Communication speed 100 Mbps
Communication method Full Duplex / Half Duplex (auto. selected)
Fieldbus protocol PROFINET IO
Vendor ID: 0x0083 (SMC Corporation)
Device Information
Device ID: 0x000B
Low level bus specifications
Item Specifications
Number of inputs / outputs 128 Inputs / 128 Outputs
Applicable system Gateway distribution system 2 (128 point)
4 (input: Max. 32 points / Output: Max. 32
Number of branch ports
points per branch)
16 max. (input unit: 2 pcs. / SI unit: 2 pcs.
Number of connected slaves
per branch)
Power supply for control and input 24 VDC, Max. 1.5 A per one branch port
Power supply for Solenoid valve 24 VDC, Max. 1.0 A per one branch port
Branch cable length Total length 20 m or less per branch
3 Name and function of parts
No Part Description
1 Port1 / IN connector
Connection to PROFINET line.
2 Port2 / OUT connector
3 Power supply connector Connection for power supply.
4 Branch port A (COM A)
Connection to SI units (with manifold
5 Branch port B (COM B)
valves) or input units using a branch
6 Branch port C (COM C)
cable.
7 Branch port D (COM D)
8 LED Display Displays the unit status.
9 Protective cover Cover should not be opened.
10 FE terminal (M3) Functional Earth (FE).
4 Installation
4.1 Direct mounting
Secure in position using 4 x M5 screws, 15 mm minimum thread length.
4.2 Wiring connections
• Communication Connector
Select the appropriate Ethernet cables to mate with the connectors
on the SI unit. The PROFINET connection has 2 ports, PORT 1 and
PORT 2, and both ports can be used for connection.
M12 4-pin Socket (D-coded)
Connector
Pin No. Signal name
PORT 1 / PORT 2
1 TX+
2 RX+
3 TX-
4 RX-
• Power Supply Connector
Connect the power supply to the power supply connector on the
Gateway unit. With this cable, power is supplied to the output devices
(such as solenoid valve) and the input devices and for control.
7/8 inch, 5-pin Plug
Connector Pin No. Signal name
1 0 V (solenoid valves)
2 0 V (control and input)
3 FE
4 24 VDC (control and input)
5 24 VDC (solenoid valves)
• Both single and two power supply systems can be adopted, however
the wiring should be made separately (for solenoid valves / outputs
and for input and control) for either system.
The M12 connector cable has two types, Standard M12 and
SPEEDCON compatible. If both plug and socket have SPEEDCON
connectors, the cable can be inserted and connected by turning it a
1/2 rotation.
A standard connector can be connected to a SPEEDCON connector.
• Branch Connector
Connect SI units (solenoid valves) and input devices to the Branch
port connectors (COM A - D) using an M12 (8-pin) connector cable
(EX500-AC###-S#P#).
As each cable contains power supply wiring, there is no need to
supply power to the SI unit (solenoid valves) or input devices
separately.
Warning
• Be sure to fit a seal cap (EX9-AWTS) on any unused connectors.
Proper use of the seal cap enables the enclosure to maintain IP65
specification. Tightening torque: 0.1 N•m.
4.3 Ground Connection
• Connect the FE terminal (M3) to ground.
• Individual grounding should be provided close to the product with a
short cable to assure the safety and noise resistance of the system.
• Resistance to ground should be 100 Ω or less.
4 Installation (continued)
4.4 Environment
Warning
• Do not use in an environment where corrosive gases, chemicals, salt
water or steam are present.
• Do not install in a location subject to vibration or impact in excess of
the product's specifications.
• Do not mount in a location exposed to radiant heat that would result
in temperatures in excess of the product's specifications.
5 Setting
5.1 Hardware Configuration
An applicable GSDML file is required to configure the Gateway unit for
the PROFINET network.
Download the latest GSDML file from the SMC website (URL:
https://www.smcworld.com).
Model GSDML and Symbol files
GSDML-V2.3-SMC-EX500-∗∗∗∗∗∗∗∗.xml
EX500-GPN2
GSDML-0083-000B-EX500_N.bmp
Technical documentation giving detailed configuration information can
be found in the operation manual on the SMC website (URL:
https://www.smcworld.com).
6 LED Display
• Gateway unit status
LED Description
OFF Normal operation
SF
Red ON Diagnostics error
OFF PROFINET communication established
BF Red flashing PROFINET communication not established
Red ON No Link (Port1 / Port2)
OFF Power supply for control and inputs is OFF
PWR
Green ON Power supply for control and inputs is ON
OFF Power supply for solenoid valves is OFF
PWR(V)
Green ON Power supply for solenoid valves is ON
OFF No Link, No Activity (Port1)
Green ON Link, No Activity (Port1)
L/A1
Orange
Link, Activity (Port1)
flashing
OFF No Link, No Activity (Port2)
Green ON Link, No Activity (Port2)
L/A2
Orange
Link, Activity (Port2)
flashing
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