ExRobotics ExR-2 Operating Manual

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ExR-2 Robot
Operating Guide
ExRobotics B.V.
Delftechpark 26, 2628 XH, Delft, The Netherlands
sales@exrobotics.global

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Summary of Contents for ExRobotics ExR-2

  • Page 1 ExR-2 Robot Operating Guide ExRobotics B.V. Delftechpark 26, 2628 XH, Delft, The Netherlands sales@exrobotics.global...
  • Page 2 Owner: Date: ExR-2 Robot 20220412IP1 Page 1 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 3 Owner: Date: ExR-2 Robot 20220412IP1 Page 2 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 4: Table Of Contents

    Owner: Date: ExR-2 Robot 20220412IP1 Page 3 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 5 Owner: Date: ExR-2 Robot 20220412IP1 Page 4 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 6: Introduction

    Introduction This document is one of three that will help operators to use their ExR-2 robots safely and effectively: ▪ ExR-2 and Docking Station Operating Instructions ▪ ExR-2 Robot Operating Guide. ▪ ExR-2 Robot Deployment (Quick Start) Guide. All of these documents and some explanatory videos can be downloaded from...
  • Page 7: Robots

    Robots ExR-2 robots are assembled from a number of modules mounted on a skeleton that is clad in sheet steel. Many of these modules are optional. The full range of modules is identified in these clad and unclad pictures. More detailed robot specifications are included in Section 10.
  • Page 8: Control Stations & Communication

    Owner: Date: ExR-2 Robot 20220412IP1 Page 7 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 9: Docking Stations & Charging

    Owner: Date: ExR-2 Robot 20220412IP1 Page 8 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 10: Lidar Based Navigation, Object Detection And Object Avoidance

    LiDAR Based Navigation, Object Detection and Object Avoidance ExR-2 robots are usually supplied with a LiDAR module. This is at the heart of autonomous navigation (see Section 7.4), object detection (which also works during remote controlled missions) and object avoidance.
  • Page 11 Owner: Date: ExR-2 Robot 20220412IP1 Page 10 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 12 Owner: Date: ExR-2 Robot 20220412IP1 Page 11 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 13: Cloud Software

    Owner: Date: ExR-2 Robot 20220412IP1 Page 12 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 14: Driver Screen

    Owner: Date: ExR-2 Robot 20220412IP1 Page 13 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 15 Owner: Date: ExR-2 Robot 20220412IP1 Page 14 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 16 Owner: Date: ExR-2 Robot 20220412IP1 Page 15 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 17: Mission Editor

    Owner: Date: ExR-2 Robot 20220412IP1 Page 16 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 18: Engineer Screen

    ▪ Zoom in with the mouse wheel or by left-clicking and dragging. ▪ Pan by using the shift key, left-clicking and dragging. 6.5. Engineer Screen This screen is used by ExRobotics and Energy Robotics and will not usually be used by customers. Autonomous Missions 7.1. Overview A robot mission is typically a circuit that starts and finishes at a docking station.
  • Page 19: Line Following Navigation

    Owner: Date: ExR-2 Robot 20220412IP1 Page 18 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 20: Teach And Repeat Navigation

    Owner: Date: ExR-2 Robot 20220412IP1 Page 19 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 21 Owner: Date: ExR-2 Robot 20220412IP1 Page 20 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 22 Owner: Date: ExR-2 Robot 20220412IP1 Page 21 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 23 Owner: Date: ExR-2 Robot 20220412IP1 Page 22 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 24: Skills

    Owner: Date: ExR-2 Robot 20220412IP1 Page 23 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 25: Authorisation And Authentication

    15 minutes. If this happens the robot should be returned to the docking station and ExRobotics consulted before another mission is launched. ▪ The robot is designed to prevent unsafe driving so in some situations it will auto-immobilise itself e.g.
  • Page 26: Customer Support

    ▪ The robot will be inspected for visible damage. In particular, if the wire antennas are too bent they should be replaced. New wires will be sourced from ExRobotics to maintain the robot’s Ex status. They screw onto their bases.
  • Page 27: Opening The Hull

    8.7. Opening the hull ExR-2’s hull consists of a skeleton clad in panels that are secured to each other and the skeleton with button head screws. All of the user-serviceable components are inside the hull, so one or more of the panels will need to be removed to gain access to those components. These pictures show the location of those panels and of the screws that need to be removed (see colour coded arrows).
  • Page 28: Calibrating Gas Detectors

    Owner: Date: ExR-2 Robot 20220412IP1 Page 27 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 29 Reverse the above steps to replace the batteries and re-assemble the lid and panels. Ensure: ▪ Only batteries supplied by ExRobotics are used. Any other batteries will invalidate the robot’s Ex certification. ▪ The foam strips around the inside of the battery enclosure remain secure. New strips (supplied by ExRobotics) will be installed on the batteries (Picture 8).
  • Page 30 Owner: Date: ExR-2 Robot 20220412IP1 Page 29 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 31: Changing Sim Cards

    Owner: Date: ExR-2 Robot 20220412IP1 Page 30 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 32: Security

    Owner: Date: ExR-2 Robot 20220412IP1 Page 31 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 33: Questions And Answers

    9.2. Why can’t I connect to a robot? ExRobotics check whether each robot connects to the server before it’s deployed. Therefore connection issues are often because the control station hasn’t connected to the server. The most common reason is that a customer firewall has blocked access.
  • Page 34: Document No.: Owner: Date

    Why am I surprised by the battery level reported by the cloud software? ExR-2 robots have a chip that calculates battery charge percentage based on power used. In most situations this will be accurate. However, if the robot is switched on after the quick charger has been plugged into the robot the battery percentage will always be reported as 0%.
  • Page 35: How Do I Wash A Contaminated Robot

    Owner: Date: ExR-2 Robot 20220412IP1 Page 34 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 36: Robot And Docking Station Specifications

    Owner: Date: ExR-2 Robot 20220412IP1 Page 35 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 37: Availability

    Owner: Date: ExR-2 Robot 20220412IP1 Page 36 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 38: Sensing & Audio Options

    Owner: Date: ExR-2 Robot 20220412IP1 Page 37 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 39: Charging Options

    Owner: Date: ExR-2 Robot 20220412IP1 Page 38 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.
  • Page 40: Cloud-Based Reporting & Analysis Options

    Owner: Date: ExR-2 Robot 20220412IP1 Page 39 of 39 Operating Guide Version No.: 2 Ian Peerless 2022-04-30 This document is considered an uncontrolled copy when printed. Always ensure that you print and use a current version. Copyright 2022 ExRobotics B.V.

Table of Contents