Related Manuals for Hainbuch centroteX S
Summary of Contents for Hainbuch centroteX S
- Page 1 Operating instructions [incl. installation manual] Quick change-over system centroteX S quick change-over adapter with InoFlex Size 165...
- Page 2 Quick change-over system centroteX S Translation of the original operating instructions Order hotli ne + 49 7144.907-333 Order hotline +49 7144.907-333...
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Page 3: Table Of Contents
Quick change-over system centroteX S Contents General ........................ 6 1.1 Information about this manual ..............6 1.2 Key to symbols .................... 6 1.3 Definition of terms ..................7 1.3.1 Release setting ................7 1.3.2 Complete clamping reserve ............7 1.4 Limitation of liability ..................7 1.5 Copyright ..................... - Page 4 Quick change-over system centroteX S 6.3 Transport inspection.................. 27 6.4 Unpacking and internal transportation............27 6.5 Packaging ....................28 6.6 Storage ..................... 29 6.7 Preservation ....................29 6.8 Return to storage ..................29 Installation ......................30 7.1 Installation safety ..................30 7.2 Preliminary remarks ..................
- Page 5 Quick change-over system centroteX S Directory of tables Table 1: Technical data ................20 Table 2: Operating conditions ..............21 Table 3: Screw tightening torques, metric control threads ......33 Table 4: Screw tightening torques for aluminum components ....33 Table 5: Maintenance table ................
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Page 6: General
Quick change-over system centroteX S General 1 General 1.1 Information about this manual This manual enables you to work safely and efficiently with the product. This manual is part of the product and must be kept in a lo- cation directly beside the product that is accessible to the personnel at all times. -
Page 7: Definition Of Terms
Quick change-over system centroteX S General Tips and recommenda- INFORMATION tions … highlights useful tips and recommendations as well as information for efficient and problem-free opera- tion. … refers to other documents relating to personal and general safety. Warning symbols may appear on the product or its compo- nents. -
Page 8: Copyright
Quick change-over system centroteX S General of-the-art technology and our many years of expertise and experience. The manufacturer accepts no liability for damage arising from any of the following: Non-compliance with this manual Unintended use Use of untrained personnel Autonomous conversion work ... -
Page 9: Warranty Terms
Quick change-over system centroteX S General WARNING Serious injuries can be caused by incorrect or de- fective machine adapter! Always use genuine machine adapters made by the original manufacturer. NOTE Damage, malfunctions or total failure of the prod- uct or the machine tool caused by an incorrect or... -
Page 10: Safety
Quick change-over system centroteX S Safety 2 Safety This section provides an overview of all the important safety aspects for optimum protection of personnel, and for safe and problem-free operation. 2.1 Responsibility of the operator The product is used in the industrial sector. The operator of the product is therefore governed by the provisions of Health &... -
Page 11: Personnel Requirements
Quick change-over system centroteX S Safety DANGER Serious injuries caused by parts being ejected centrifugally after defective setting of the ma- chine! Set up the end-stop requests by the machine tool on the product involved. On a regular basis, check the end-stop requests ... - Page 12 Quick change-over system centroteX S Safety NOTE Serious damage to materials caused by incorrect handling of the product by insufficiently skilled or trained personnel! All activities must be performed by skilled staff from the relevant specialist field. This manual name the following skills sets required for vari-...
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Page 13: Intended Use
Quick change-over system centroteX S Safety 2.3 Intended use The product is only intended for installation in a CE-compli- ant machine tool with a separating set of guards. The product is only intended for the type of use described in this manual [see »Use« chapter]. Furthermore, an ex- tended form of use can be agreed contractually between manufacturer and operator. -
Page 14: Personal Protective Equipment
Quick change-over system centroteX S Safety NOTE Damage to materials caused by incorrect use of the product! Only in a CE-compliant machine tool with a sepa- rating set of guards. Only use for the type of use indicated [see »Use«... -
Page 15: Particular Hazards
Quick change-over system centroteX S Safety Safety footwear To protect the wearer from any heavy items that may fall, and from losing their footing on slippery ground. Protective goggles To protect the eyes from projectile parts and liquid splashes. Hair net To protect long hair from getting snagged in rotating parts on the machine tool. -
Page 16: Other Safety Instructions
Quick change-over system centroteX S Safety Moving parts WARNING Serious injuries caused by touching rotating and/or moving parts! Do not open guards while the system is operating. During operation, do not reach for rotating and/or moving parts. Pay attention to the gap dimensions of moving ... - Page 17 Quick change-over system centroteX S Safety WARNING Serious injuries caused by snagging body parts on the rotating machine spindle! Never reach into the product while the machine spindle is still rotating. Before working on the product, ensure that the ...
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Page 18: Screws
Quick change-over system centroteX S Safety 2.7 Screws WARNING Serious injuries caused by radially installed screws being ejected centrifugally if installed in- correctly / poor handling! Do not open the screws secured with sealing lac- quer. Screws and threaded pins fitted radially to the ... - Page 19 Quick change-over system centroteX S Safety Dispose of environmentally hazardous substances properly [see »Disposal« chapter]. Order hotline +49 7144.907-333...
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Page 20: Technical Data
Quick change-over system centroteX S Technical data 3 Technical data INFORMATION The technical data for the clamping device are item- ized in the operating instructions for the clamping de- vice [see operating instructions for the clamping de- vice]. In addition to these operating instructions, also read and follow the operating instructions for the relevant clamping device. -
Page 21: Balancing Quality
Quick change-over system centroteX S Technical data The achievable actuation forces may vary as a result of the maintenance status [lubrication status and level of contami- nation] of the product [see »Maintenance schedule« chap- ter]. 3.3 Balancing quality The product is balanced before leaving the factory [balanc- ing quality - see »General information«... - Page 22 Quick change-over system centroteX S Technical data Product designation ID number [marked with a # symbol] Build year −1 Maximum speed �� [ ������ Maximum actuating force �� [ ���� ] ���� ������ Order hotline +49 7144.907-333...
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Page 23: Layout And Function
Quick change-over system centroteX S Layout and function 4 Layout and function 4.1 Overview and brief description Machine adapter Bayonet coupling Quick change-over adapter Clamping device The quick change-over system is used for fast conversion of the machine tool to different clamping devices / supports. -
Page 24: Monteq
Quick change-over system centroteX S Layout and function 4.3.1 Monteq With the Monteq mounting aid, quick change-over units can be transported to the machine adapter and locked into place. Various versions of the Monteq are available. Order hotline +49 7144.907-333... -
Page 25: Use And Limits Of Use
Quick change-over system centroteX S Use and limits of use 5 Use and limits of use 5.1 Use The product serves only to hold power-actuated clamping devices with a manufacturer declaration. The product can only be used in combination with a suitable machine adapter from HAINBUCH. -
Page 26: Transport, Packaging, Storage
Quick change-over system centroteX S Transport, packaging, storage 6 Transport, packaging, storage 6.1 Safety, transport, packaging, storage WARNING High level of physical strain due to the weight of the product or of its components if not trans- ported properly! From a weight of 10 kg, use appropriate transport ... -
Page 27: Symbols On The Packaging
Quick change-over system centroteX S Transport, packaging, storage NOTE Damage to materials caused by falling parts if transported incorrectly! Ensure that the product cannot roll away or fall. Place on a non-slip surface. When using lifting gear, use appropriate load- ... -
Page 28: Packaging
Quick change-over system centroteX S Transport, packaging, storage Depending on the weight involved, it may be necessary to use lifting gear to lift the product or its components out of the packaging safely, to transport them and to position and in- stall them in the machine tool or on the machine table. -
Page 29: Storage
Quick change-over system centroteX S Transport, packaging, storage 6.6 Storage INFORMATION The packaged items may display information relating to storage and readmission to storage that extend be- yond the scope of these requirements. Pay attention to these notices. Store packaged items under the following conditions: Safe for storage. -
Page 30: Installation
Quick change-over system centroteX S Installation 7 Installation 7.1 Installation safety WARNING Serious injuries caused by unskilled staff during installation / removal! Installation and removal must be performed by skilled staff from the relevant specialist field. WARNING Serious injuries can be caused if the machine tool starts up accidentally! Set the machine tool into set-up mode. -
Page 31: Preliminary Remarks
Quick change-over system centroteX S Installation WARNING Serious head injuries caused by bending into the working area of the machine! Only ever bend into the working area of the ma- chine if there are no cutting tools or sharp objects in it, or if these are covered. -
Page 32: Screw Tightening Torques
Damage to materials caused by defective screw tightening torques! To secure the product to the machine, pay attention to the values specified by HAINBUCH and by the machine manufacturer for screw tightening torques. If the machine manufacturer stipulates different values, you must consult HAINBUCH. -
Page 33: Preparation Of The Machine For Installation
Quick change-over system centroteX S Installation Tightening torque at screw quality [Nm] Thread designa- tion 10.9 12.9 Table 3: Screw tightening torques, metric control threads Aluminum components The following table contains the reduced screw tightening torques for securing aluminum components. -
Page 34: Compatibility Check
Quick change-over system centroteX S Installation Quick change-over unit Before installing the product, a machine adapter must be in- stalled on the machine spindle. As described in the »Preparation of the machine for in- stallation« chapter, prepare for the following steps. -
Page 35: Use
Quick change-over system centroteX S 8 Use 8.1 Use-related safety WARNING Serious injuries can be caused if the machine tool starts up accidentally! Prior to commissioning, close all safety doors or hoods on the machine tool. WARNING Serious injuries caused by tools and items of test... -
Page 36: Installation Of The Clamping Device
Quick change-over system centroteX S NOTE Damage to materials caused by contaminated / unprocessed cooling lubricants! For the product to function properly, in particular for internal flushing with cooling lubricants and/or when using tools with internal flushing, ensure that the cooling lubricant is cleaned / processed, and that it contains no particles measuring >100... - Page 37 Quick change-over system centroteX S In addition to these operating instructions, also read and follow the operating instructions for the relevant clamping device. Install the bayonet coupling in the flange so that the anti- twist device on the bayonet coupling aligns properly with the groove in the flange.
- Page 38 Quick change-over system centroteX S INFORMATION The set-up dimension describes the axial distance be- tween the flat surface of the bayonet coupling and the contact surface of the quick change-over adapter / the quick change-over unit on the machine adapter, whenever the product is in its front limit position.
- Page 39 Quick change-over system centroteX S Screw in the clamping device fixing screws and tighten them gently. Check the face run-out of the clamping device on a suit- able test surface [ideally ≤ 0.005 mm] and, if necessary, correct carefully with a plastic hammer.
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Page 40: Removal Of The Clamping Device
Quick change-over system centroteX S 10. When a burr or slight damage occurs, rub down the lo- cating surfaces of the clamping device and flange with an oil stone. 11. Reinstall the clamping device. 12. Repeat the alignment process. 13. Repeat the axial run-out test. - Page 41 Quick change-over system centroteX S Unfasten and remove the fixing screws from the clamp- ing device. Unscrew and remove the clamping device from the bay- onet coupling. Order hotline +49 7144.907-333...
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Page 42: Tests
Quick change-over system centroteX S Remove the bayonet coupling from the flange. 8.4 Tests NOTE Serious damage to, or destruction of, the machine tool and the workpiece caused by damaged, in- complete or incorrectly installed products! Only install undamaged and complete products ... - Page 43 Quick change-over system centroteX S For this, remove the product from the machine [see »Re- moval of the product« chapter] and dismantle it [for level of disassembly, see »Cleaning« chapter]. Order hotline +49 7144.907-333...
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Page 44: Activities After End Of Production
Quick change-over system centroteX S Activities after end of production 9 Activities after end of production Switch off machine tool and secure it to prevent it from being switched back on. Open the safety door / hood. WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation! Never use compressed air to clean the product. -
Page 45: Removal
Quick change-over system centroteX S Removal 10 Removal If a break in production occurs that lasts for more than three days, the product must be removed and stored safely in ac- cordance with manufacturer's stipulations [see »Transport, packaging, storage« chapter]. -
Page 46: Preparing The Machine For Removal
Quick change-over system centroteX S Removal WARNING Serious crushing injuries caused by improper ma- chine movement during installation or removal! Machine movements are only permitted in set-up mode during installation and removal. Never reach into a gap. Pay attention to the gap dimensions of moving ... -
Page 47: Removal Of The Product
Quick change-over system centroteX S Removal 10.3 Removal of the product Screw plug Quick change-over unit As described in the »Preparing the machine for re- moval« chapter, prepare for the following steps. 10.3.1 Removal of the product from a machine adapter... -
Page 48: Maintenance
Quick change-over system centroteX S Maintenance 11 Maintenance 11.1 Maintenance safety WARNING Serious injuries caused by parts being ejected centrifugally after a loss of clamping power! Maintain the maintenance and cleaning intervals of the product at all times. CAUTION... -
Page 49: Cleaning
Quick change-over system centroteX S Maintenance Interval Maintenance work for storage See the »Storage« chapter depending upon which specification is achieved first Table 5: Maintenance table 11.3 Cleaning Clamping device Fixing screws clamping device Flange Bayonet coupling Anti-twist device D1 Fixing screws on anti-twist device... - Page 50 Quick change-over system centroteX S Maintenance NOTE Damage to seals caused by the wrong solvent! To clean the product, never use a solvent that at- tacks and damages the sealing elements in- stalled. Those installed sealing elements can be made of NBR, Viton and PUR materials.
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Page 51: Visual Inspection
Quick change-over system centroteX S Maintenance Dismantle the product as shown on the exploded draw- ing. Clean all oil and grease residues off all components with an ester-free, non-polar, soft, lint-free cloth and check for visible signs of damage. Assemble the product in accordance with the exploded drawing and lubricate during assembly [see »Lubricating... -
Page 52: Lubricating The Product
Quick change-over system centroteX S Maintenance 11.5 Lubricating the product DANGER Serious injuries caused by workpiece being ejected centrifugally due to insufficient lubrication of the product! Maximum clamping force is reduced by approxi- mately 20% if lubrication is insufficient. - Page 53 Quick change-over system centroteX S Maintenance NOTE Malfunction of the product due to a combination of different greases! Never mix different greases with one another. Clean the product completely before using a dif- ferent grease. Order hotline +49 7144.907-333...
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Page 54: Disposal
Quick change-over system centroteX S Disposal 12 Disposal If no agreement exists for return or disposal, send disman- tled components off for recycling. NOTE Substantial damage to the environment can result from incorrect disposal of environmentally haz- ardous substances! Lubricants, auxiliary materials and operating flu- ... -
Page 55: Faults
Quick change-over system centroteX S Faults 13 Faults The following chapter describes possible causes for faults, and the work involved in remedial action. If multiple faults occur, shorten the maintenance intervals in accordance with actual load levels. Contact the manufacturer if faults occur that cannot be rem- edied by following these instructions [see »Contact«... -
Page 56: Commissioning After A Fault Has Been Remedied
Quick change-over system centroteX S Faults Fault Possible cause Remedial action Remedied by Check the concentricity of the Concentricity error quick change-over system and the on the clamping clamping device, and correct if device Geometry necessary Skilled special- deviation on the... -
Page 57: Annex
Quick change-over system centroteX S Annex 14 Annex 14.1 Contact The following hotlines are available to you for orders, sched- ule tracking and emergencies. Order hotline Ordered quickly, supplied swiftly. Just phone: +49 7144. 907-333 Tracking hotline Current status of your order? Just call: +49 7144. - Page 58 Quick change-over system centroteX S Index directory Accessories, needed Packaging ......... 28 Clamping devices ......23 Performance values ......20 Machine adapter ......23 Personnel requirements ....11 Accessories, special aids Electricians ........12 Monteq .......... 24 Hydraulics specialist ..... 12 Pneumatics specialist ....
- Page 59 Quick change-over system centroteX S Unpacking ......... 27 Warranty ..........9 Use ........... 25 Order hotline +49 7144.907-333...
- Page 60 HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach / Erdmannhäuser Strasse 57 71672 Marbach Germany Tel. +49 7144.907-0 Fax +49 7144.18826 verkauf@hainbuch.de www.hainbuch.com 24 hour emergency phone line + 49 7144.907-444...