Table of Contents
Related Manuals for Bosch rexroth BS 1 Series
Summary of Contents for Bosch rexroth BS 1 Series
- Page 1 BS 1/... Belt section Valid for the following types: 3 842 999 898, BS 1 3 842 999 899, BS 1/T Assembly instructions Replaces: 2018-08 3 842 999 900, BS 1/M ENGLISH 3 842 563 815/2021-11 3 842 998 909, BS 1/S BS 1/M BS 1 BS 1/T...
- Page 2 Our products are subject to natural wear and aging. © All rights reserved by Bosch Rexroth AG, also for the registration of industrial property rights. This document may not be reproduced or distributed to third parties without our consent.
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Page 3: Table Of Contents
Symbols used Assembling the product 7.6.1 Installation between sections ST 1 7.6.2 Assembly on leg sets 7.6.3 Electrical connection of the product Commissioning Initial commissioning Residual risks Re-commissioning after a standstill 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG... -
Page 4: Contents
10.4.6 BS 1/..., b = 160, external motor mounting (MA) = M, toothed belt replacement 10.5 Spare parts Decommissioning Disassembly and replacement 12.1 Preparing the product for storage/later use Disposal Upgrading and modification Troubleshooting Technical data 16.1 Ambient conditions Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11... -
Page 5: About This Documentation
"General notes on property and product damage", as well as before any sequence of actions or any required action which involves a risk of personal injury or property damage. Be sure to observe all safety precautions. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG... -
Page 6: Symbols
BS 1/S Belt section from the Rexroth TS 1 transfer system, segmented belt section with the possibility of up to 3 additional cuts in the longitudinal profile Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11... -
Page 7: Abbreviations
Any use other than that described in the section "Intended use" is considered improper and is not permitted. Bosch Rexroth AG is not liable for any damage resulting from improper use. The user alone bears any risks associated with improper use. The following foreseeable misuses also constitute improper use: •... -
Page 8: Personnel Qualifications
• Make sure the system component you are working on is depressurized and de-energized before assembling the product or inserting or removing plugs. • Ensure that the system component cannot be switched back on. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11... -
Page 9: Personal Protective Equipment
• Provide safety-related instructions to the operating personnel before initial commissioning or re-commissioning, and then at regular intervals. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG... -
Page 10: General Notes On Property And Product Damage
– If necessary, re-oil the toothed belt with mineral oil (viscosity 68 acc. to DIN). • Prevent cleaning agents from getting into the system. During cleaning • Do not use solvents or aggressive detergents. • Do not use a pressure washer for cleaning. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11... -
Page 11: Scope Of Delivery
....dimensions ... . Fig. 1: Nameplate Typschild 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG... -
Page 12: Product Description
3 842 996 336 Leg sets (SZ 1) BS1, BS1/T, BS1/M 3 842 996 335 Leg sets (SZ 1/L) BS1, BS1/T, BS1/M 3 842 523 431 Mounting kit BS1, BS1/T, BS1/M Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11... -
Page 13: Transport And Storage
• Protect the product from environmental influences, such as dirt and moisture. • Observe the ambient conditions, see page 36. • Support the product so that hanging-mounted motors/actuators/cylinders will not be burdened. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG... -
Page 14: Assembly
• Connection kit for transverse conveying, for utilization of the belt section in lateral transverse conveying (drive head-at-section). – BS 1/..., 3 842 525 110 • Connection kit for longitudinal conveyor (drive head at return unit) – BS 1/..., 3 842 525 110 Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11... -
Page 15: Symbols Used
Graphical depiction of the designation of components. The letters denote the components mentioned in the accompanying text. Detail view from a different direction, for example, the back or the bottom side of the product. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG... -
Page 16: Assembling The Product
Attachment of motor (BS1) BS 1 ST 1 ST 1 SZ 1 SZ 1 SW 6 SW 6 10 Nm 10 Nm Fig. 5: Front view for attachment of motor Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11... -
Page 17: Assembly On Leg Sets
5000 mm. Align longitudinally and transversely, adjust leveling feet spindles accordingly. BS 1 SZ 1 SZ 1 SZ 1 SW 5 10 Nm Fig. 7: Assembling the leg sets 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG... - Page 18 3 842 528 718 3 842 345 081 SZ 1 SW13 = 25 Nm 3 842 146 815 3 842 526 560 Fig. 9: Screwing the belt section to the floor Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11...
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Page 19: Electrical Connection Of The Product
Please note: For motors that come with a fitted plug, correct the rotational direction in the control cabinet or at the socket contact (socket side). This makes replacement easier. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG... - Page 20 20/40 Assembly Installation_A Fig. 10: Motor nameplate (example) Installation_DY Fig. 11: Delta/wye connection diagrams Installation_IEC Fig. 12: Optional motor connection with plug (AT = S) Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11...
- Page 21 The push-in fitting consists of UL components. Connection list Connection Code terminals, motor 3~ Installation_Stecker Fig. 14: Motor connection with plug (AT = 1), push-in fitting A: Connection cable side B: Motor side 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG...
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Page 22: Commissioning
• Only commission the product if all safety equipment has been installed in the system and is ready for use. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11... -
Page 23: Residual Risks
Crushing injury to body Crushing A constructive solution is required, parts caused by falling e.g. by means of a stopper. objects 8.3 Re-commissioning after a standstill Follow the steps outlined for the initial commissioning. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG... -
Page 24: Operation
Workpiece pallets are both loaded and unloaded. Significantly different weights may require special measures to avoid malfunctions. This applies to: • The permitted congestion length before stop gates. • Damper functionality. • Dampened stop gates. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11... -
Page 25: Environmental Factors
• Test runs with open paneling should only be performed by a person with appropriate knowledge and experience using tip switches, and if there is no possibility of interference from other switching devices. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG... -
Page 26: Cleaning And Care
If necessary, re-oil the toothed belt with mineral oil (viscosity 68 acc. to DIN, e.g. Aral, Shell). Apply some mineral oil to a cloth and spread the oil moist over the toothed belt. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11... -
Page 27: Bearings
10.4 Replacement of wear parts Required tools • Hex wrench SW13. • Hex socket wrenches SW3, SW4, SW5. • Phillips screwdriver PH2 • Caliper, 500 mm • Hammer • Drift punch 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG... -
Page 28: Bs 1
• Install the motor in the proper position (terminal box) and connect it to the gear. If the motor is not installed in proper position: do NOT rotate the motor. Disconnect the motor from the gear and reconnect it. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11... -
Page 29: Bs 1
• Install the motor in the proper position (terminal box) and connect it to the gear. If the motor is not installed in proper position: do NOT rotate the motor. Disconnect the motor from the gear and reconnect it. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG... -
Page 30: Bs 1
• Install the motor in the proper position (terminal box) and connect it to the gear. If the motor is not installed in proper position: do NOT rotate the motor. Disconnect the motor from the gear and reconnect it. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11... -
Page 31: Bs 1
• Install the motor in the proper position (terminal box) and connect it to the gear. If the motor is not installed in proper position: do NOT rotate the motor. Disconnect the motor from the gear and reconnect it. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG... -
Page 32: Toothed Belt Replacement
– Mineral oil viscosity 68 acc. to DIN (e.g. Aral, Shell) • Tighten the 2 x 4 fixing screws alternately and diagonally. Fig. 20: Internal motor mounting, toothed belt replacement Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11... -
Page 33: Bs 1
– Mineral oil viscosity 68 acc. to DIN (e.g. Aral, Shell) • Tighten the 2 x 4 fixing screws alternately and diagonally. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG... -
Page 34: Decommissioning
• Protect the product from environmental influences, such as dirt and moisture. • Observe the ambient conditions, see page 36. • For products with assembled motor: Support the product so that the motor is not placed under mechanical load. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11... -
Page 35: Disposal
14 Upgrading and modification • Do not modify the product. • The Bosch Rexroth warranty only applies to the configuration as delivered, and to approved upgrades. The manufacturer will not accept any warranty claims for systems with unapproved modifications or upgrades. -
Page 36: Technical Data
• Avoid prolonged contact with highly reactive acidic or alkaline materials. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11... - Page 37 Technical data 37/40 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG...
- Page 38 38/40 Technical data Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11...
- Page 39 Technical data 39/40 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG...
- Page 40 Bosch Rexroth AG Postfach 30 02 07 70442 Stuttgart Germany Fax +49 711 811–7777 info@boschrexroth.de www.boschrexroth.com Subject to changes 3 842 563 815/2021-11...