Page 1 — ABB INDUSTRIAL DRIVES ACS880 winch control program (option +N5100) Firmware manual...
Page 2 List of related manuals *List of hyperlinks to product manuals Code ACS880-01 drives 9AKK105408A7004 ACS880-04 drive modules (200 to 710 kW, 300 to 700 hp) 9AKK105713A4819 ACS880-07 drives (45 to 710 kW, 50 to 700 hp) 9AKK105408A8149 ACS880-07 drives (560 to 2800 kW)
Page 5: Table Of Contents
Table of contents 5 Table of contents 1. Introduction to the manual What this chapter contains ........... 13 Applicability .
Page 6 6 Table of contents Anchor overload at start ..........49 Anchor stowing protection .
Page 7 Table of contents 7 5. Standard program features What this chapter contains ..........119 Local control vs.
Page 8 8 Table of contents Motor overload protection ..........174 Thermal protection of motor cable .
Page 9 Table of contents 9 30 Limits ............. 338 31 Fault functions .
Page 10 The ABB Drives profile ........
Page 11 The state diagram (ABB Drives profile) ........
Page 12 12 Table of contents...
Page 13: Introduction To The Manual
Applicability This manual applies to the ACS880 winch control program (option +N5100), winch application version 4.0.0.4 or later, and primary control version 3.4x or later. You can see firmware and loading package versions in parameters.
Page 14: Supported Features
14 Introduction to the manual Supported features The figure below shows the main features supported by the winch control program. Winch control is included in the drive. It is ready made and fixed (done with IEC61131-1). Includes also, • adaptive block programming (free blocks) for flexibility •...
Page 15: Licensing
If the program was loaded to a ZMU-02 memory unit without the license key, then the drive indicates a fault 64A5 Licensing fault. See the auxiliary fault code in the Event logger to know the plus code of the missing license, in this case N8017. For further assistance, contact your local ABB representative.
Page 16: Safety Instructions
• Read the complete safety instructions before you install, commission, or use the drive. The complete safety instructions are delivered with the drive as either part of the Hardware manual, or, in the case of ACS880 multidrives, as a separate document.
Page 17: Contents Of The Manual
Introduction to the manual 17 Contents of the manual This manual contains the following chapters: • Quick start-up guide contains the basic start-up sequence of the drive and additional alternative checklists for starting up the drive with the control program. •...
Page 18: Terms And Abbreviations
The ACS880 primary control program is used to control the inverter part of the drive. DriveBus A communication link used by, for example, ABB controllers. ACS880 drives can be connected to the DriveBus link of the controller. Direct torque control. See page 139. Embedded fieldbus interface. See page 679.
Page 19 An IGBT supply unit; type of supply unit implemented using IGBT switching components, used in regenerative and low- harmonic drives. Line-side converter supply unit. supply unit. ModuleBus A communication link used by, for example, ABB controllers. ACS880 drives can be connected to the optical ModuleBus link of the controller.
Page 20 Uninterruptible power supply; power supply equipment with battery to maintain output voltage during power failure Type of control unit used in ACS880 drives (primarily in drive modules, or inverter/supply units consisting of a single power module). Consists of a ZCON board built into a plastic housing.
Page 21: Cybersecurity Disclaimer
Notwithstanding any other provision to the contrary and regardless whether the contract is terminated or not, ABB and its affiliates are under no circumstances liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
Page 22 22 Introduction to the manual...
Page 23: Quick Start-Up Guide
Quick start-up guide 23 Quick start-up guide Contents of this chapter This chapter contains the basic start-up sequence of the drive and additional alternative checklists for starting up the drive with the control program. In this chapter, the drive is set up using the ACS-AP-I control panel. You can also do the start-up sequence using the Drive composer PC tool.
Page 24: Drive Start-Up
20% or the machinery is not able to withstand the nominal torque transient during the ID run. 1 – Power-up, date and time settings Power up the drive. Remote ACS880 0.0 rpm Note: It is normal that warning messages 0.00 Motor speed used appear at various points along the start-up process.
Page 25 Quick start-up guide 25 In the Home view, press (Menu). Remote ACS880 0.0 rpm The main Menu (right) appears. Menu Parameters Assistants Energy efficiency Event log Exit 12:34 Select Highlight Settings on the menu using Remote ACS880 0.0 rpm and press (Select).
Page 26 26 Quick start-up guide Set the correct date: Remote ACS880 0.0 rpm • Use to move the cursor left 0.00 Motor speed used and right. • Use to change the value. Rope actual tension • Press (Save) to accept the new setting.
Page 27 Quick start-up guide 27 Highlight Parameters and press Local ACS880 0.0 rpm (Select). Parameters Favorites By function Complete list Modified Back 12:36 Select Highlight Complete list using ACS880 Local 0.0 rpm and press (Select). Complete list A listing of parameter groups is displayed.
Page 28 28 Quick start-up guide Highlight the correct setting on the list and Local 0.0 rpm ACS880 press (Save). 95 HW configuration 95.01 Supply voltage 380…415 V 95.02 Adaptive voltage limits Disable 95.04 Control board supply Internal 24V Back 12:36 Edit Press (Back) to display the list of parameter groups again.
Page 29 Quick start-up guide 29 99.07 Motor nominal voltage The allowable range is 1/6 × U … 2 × U of the drive. With permanent magnet motors, the nominal voltage is the BackEMF voltage at nominal speed. If the voltage is given in volt/rpm (eg. 60 V per 1000 rpm), the voltage at a nominal speed of 3000 rpm is 3 ×...
Page 30 30 Quick start-up guide 99.13 ID run requested This parameter selects the mode of the identification run (DTC motor control mode only). Note: The drive must be in local control for the identification run. Note: If clutch is open, normal ID run can be performed for a deck machinery winch (anchoring or mooring).
Page 31: Winch Control Start-Up
Quick start-up guide 31 Winch control start-up This section contains the following alternative control schemes for starting up the drive with the control program.  Motor ID run Safety WARNING! Obey all safety instructions for the drive. Only qualified electricians are allowed to start up the drive.
Page 32 32 Quick start-up guide Brake circuit check Make sure that you can safely do the brake circuit check. Make sure that the brake circuit is working: • Open the brake temporarily by setting parameter 10.24 RO1 source to Energized. • Set parameter 10.24 RO1 source back to its default value (P.44.204.0).
Page 33: Winch Interface For Three Control Stands
Quick start-up guide 33  Winch interface for three control stands This section describes how to set up the drive for winch interface for three control stands with dedicated AI reference and DI control commands. Safety WARNING! Obey all safety instructions for the drive. Only qualified electricians are allowed to start up the drive.
Page 34: Winch Retrofit Interface For Three Control Stands
34 Quick start-up guide  Winch retrofit interface for three control stands This section describes how to set up the drive for winch retrofit interface for three control stands. In winch retrofit interface, where three speed DOL (drive online) motor control is replaced with a VSD motor control.
Page 35: Using The Control Panel
Using the control panel 35 Using the control panel Refer to ACX-AP-x assistant control panels user’s manual (3AUA0000085685 [English]).
Page 36 36 Using the control panel...
Page 37: Winch Program Features
Winch program features 37 Winch program features Contents of this chapter This chapter describes some of the important functions within the control program that are specific to winch applications, how to use them and how to program them to operate. Overview of winch control program The winch control program is a marine application designed for electrically driven deck machinery winches.
Page 38: Block Diagram
38 Winch program features  Block diagram The figure below shows the Winch application benefits and its supported features. Software +N5100 Programming Winch application benefits AP adaptive block programming - Small PLC inside free block programming - 50 empty AP blocks Winch application with IEC61131 Control (fixed and locked)
Page 39: Winch Control Mode (Ext2)
Winch program features 39 The figure below shows the parameters that select the interface for the speed reference of external control location EXT1. Select AI1 / Std IO AI2 / Std IO AI5, AI6 EXT1 Reference DI11, DI12 (rpm) 21.11 AI1 / AIO ext I/O Extensions AI2 / AIO ext...
Page 40 40 Winch program features IO control stand 1 75.10...75.13 IO control stand 2 75.14...75.17 IO control stand 3 75.18...75.21 Wireless radio controller 09.09 Modbus Note: The wireless radio controller can be connected through a PLC or directly to the drive through embedded Modbus (D2D link).
Page 41: Winch Control Interface
3-windings for low, medium and high speeds. The speed is converted to step-less speed control with a ACS880 drive. The old joystick with three speed positions are in the retrofit interface controlling the old motor in three speed levels...
Page 42: Using Fieldbus Control Stand
42 Winch program features  Using fieldbus control stand Fieldbus control stand can be used in winch interface with parameter group 75 Winch interface. To enable fieldbus connections, do the following configurations: • Set parameters 19.11 Ext1/Ext2 selection EXT2 control location and 20.06 Ext2 commands Not selected...
Page 43 Winch program features 43 Note: Parameter 09.09 Winch FB control word is write protected. In case of errors, check EDS file. ABB provided EDS files support writing to 09.09 Winch FB control word. Communication loss supervision For communication loss supervision with winch interface, select, •...
Page 44: Speed Reference Handling
44 Winch program features Speed reference handling  Possible control devices You can give the speed reference either with: • control panel • PC tool (Drive composer) • joystick connected to an analog input • control device connected to the fieldbus interface •...
Page 45: Speed Reference Priorities
Winch program features 45 The table below shows how the control program determines which step reference speed is used. Any other parameter value combination selects step reference speed 1 (75.34). 75.12, 75.16 75.13, 75.17 75.30 Step 75.31 Step Used reference 75.20 75.21 reference...
Page 46: Speed Reference Ramping
46 Winch program features  Speed reference ramping The control program has two user-selectable ramps. • Acceleration ramp, and • Deceleration ramp You can adjust the acceleration and deceleration times, ramp shape, and the control switching between the two ramps through a digital input. Based on parameter 23.200 Ramp set selection, different ramp times are used:...
Page 47: Anchor Control
Winch program features 47 Anchor control The Anchor control is a speed controlled application mode where the operator controls the Anchor winch manually from one of the control stands. The operator starts heaving and lowering the Anchor winch and gives the speed reference with the joystick.
Page 48: Anchor Gearbox Direction
48 Winch program features  Anchor gearbox direction The direction of motor speed can be swapped with parameter 74.27 Anchor invert direction, if the gearbox shaft output for the Anchor has different directions compared to the mooring shaft direction. The following figure shows the anchor winch mooring with a motor. Motor Anchor Mooring...
Page 49: Anchor Overload At Start
Winch program features 49  Anchor overload at start The Anchor overload at start function can be used to achieve the marine requirements for lifting force for anchor/windlass in winch operations. This function is used at start of anchor only in heaving direction. If the anchor is jammed in the sea bottom and not moving, a temporary overload force is needed to heave the anchor.
Page 50: Anchor Stowing Protection
50 Winch program features Note: Anchor overload feature can be enabled/disabled using parameter 74.09 Winch configuration word, bit 2. Settings and diagnostics Parameters: 74.09 Winch configuration word (page 460), 74.24 Anchor max torque (page 462), 74.27 Anchor invert direction (page 463), 74.28 Anchor overload torque limit (page 464) and...
Page 51 Winch program features 51 Block diagram 77.04 Protection COMP mode 09.13 Chain length OUT I1<I2 ACT<LIM 77.06 Activa- tion chain length COMP 09.13 Chain length OUT 77.08 Limited I1>I2 max speed ACT >LIM 77.06 Activa- 77.11 Anchor tion chain length 77.07 Limited external detec- max torque...
Page 52 52 Winch program features Heave/forward: Anchor protection speed and torque limit, and the acceleration and deceleration times (77.07...77.10) applies only when the drive is running in forward direction and stowing position is reached. In the reverse direction the drive runs with input speed reference.
Page 53: Anchor Chain Length
Winch program features 53  Anchor chain length The winch program has a built in functionality to calculate actual length of a chain. The chain length can be calculated using different alternatives: • proximity switch on the inner anchor drum 4-8 pulses/rev •...
Page 54 54 Winch program features Pulse count Proximity switch load = ------------------------------------------------- x Feed constant ratio position scaled (90.201) Pulses per drum revolution (90.208) 90.63 Feed constant numerator Feed constant ratio = ---------------------------------------------- 90.64 Feed constant denominator • reset chain length by giving a rising edge to the digital source selected in parameter 90.67 Pos counter init cmd source.
Page 55 Winch program features 55 The following figure shows a block diagram of measuring the actual length of a chain. Proximity switches 74.11 90.200 Chain actual speed 90.201 09.11 90.202 90.205 90.206 Chain length OUT 90.207 09.13 90.208 Chain length IN Motor 09.14 encoder...
Page 56 56 Winch program features Speed condition used Rotary guard 90.01 is above 21.06 (with one pulse input) 90.210 90.205 (mechanical system is rotating when driving) 90.206 Warning D21A Config. 90.211 Fault D11A 90.212 (ms) Speed condition used Rotary supervision 90.210 90.01 is above 21.06...
Page 57: Handmooring
Winch program features 57 Handmooring Handmooring is a speed control application mode where the operator controls the mooring winch manually from one of the control stands.The operator pays out and hauls in the mooring winch and gives the speed reference with the joystick. The target of the Handmooring is to connect the vessel to a harbor pier with ropes and create pretension in the ropes.
Page 58: Automooring
58 Winch program features Automooring Automooring is a speed-control application with torque limitation. The Automooring maintains stable tension in the ropes between the vessel and the harbor pier with the help of an Automooring control program sequence. Automooring can be used when Handmooring is completed and required pretension is achieved in the ropes (parameter 76.05 Automooring min tension).
Page 59: Overview Of Automooring Mode
Winch program features 59  Overview of Automooring mode The Automooring can be used in different modes. You can select the mode with parameter 76.01 Automooring mode. • Time control in 76.01- This mode can be used for internal DTC feedback in 76.10.
Page 60: Automooring Setpoints
60 Winch program features  Automooring setpoints The desired tension in the rope is defined with parameter 76.13 Automooring setpoint selection. The setpoint can be selected as: • Analogue inputs • Constant values • Automooring setpoint switch output • Joystick motor potentiometer Parameter 09.22 Automooring actual setpoint shows the used setpoint.
Page 61 Winch program features 61 Automooring setpoint switch configuration You can customize the switch signals as shown in the truth table below. Selections 76.75 AM setpoint 76.76 AM setpoint 76.77 AM setpoint selector conf A selector conf B selector conf C AM disabled Setpoint 1 Setpoint 2...
Page 62 62 Winch program features Example 3 Selections 76.75 AM setpoint 76.76 AM setpoint Status selector conf A selector conf B AM disabled Handmooring (0%) Setpoint 1 Automooring setpoint 50% Setpoint 2 Automooring setpoint 75% Setpoint 3 Automooring setpoint 100% For bit list values, see parameters 76.75 AM setpoint selector conf A 76.76 AM setpoint selector conf B...
Page 63: Adaptive Torque Proving And Start Torque Limits
Winch program features 63  Adaptive torque proving and start torque limits The adaptive limit functionality limit the torque proving and start torque value to maximum value of the actual Automooring setpoint value. Enable adaptive limits with parameter 76.04 Automooring config word, bit 7.
Page 64: Automooring Hysteresis And Dead Band
64 Winch program features  Automooring hysteresis and dead band Hysteresis limits define the limits for the rope tension. If the tension exceeds the limits, the Automooring program starts a corrective action to get the tension towards the setpoint. The hysteresis values are defined in parameters 76.30 Hysteresis high level 76.31 Hysteresis low...
Page 65: Automooring Tension Feedback
Winch program features 65  Automooring tension feedback With parameter 76.10 Tension feedback source, you can define the rope tension with internal DTC calculation or external measurement. The rope force can be measured externally using a load cell sensor mounted on the winch system between the vessel and the harbor.
Page 66: Automooring Modes
66 Winch program features  Automooring modes Time control mode When Time control is selected as Automooring mode (parameter 76.01 Automooring mode), Automooring is based on a time sequence defined with parameter 76.50 Re- mooring time interval 1 76.51 Re-mooring time interval 2 76.52 Re-mooring time 1/2 switch src.
Page 67 Winch program features 67 Rope tension based on internal DTC torque calculation program With parameter 76.10 Tension feedback source, you can select the internal DTC calculation or the external measurement as the load source. If you select the internal DTC calculation, Automooring can be used without any external load cell sensor. The rope tension is detected during a torque measurement time (parameter 76.41 Torque measuring...
Page 68 68 Winch program features AM Style 1 When tension is outside the hysteresis high or low limits during 76.41 Torque measuring time, the program starts correcting the tension towards the setpoint. If the tension is too tight, the program uses the parameter 74.40 Automooring speed with a negative sign as speed reference to roll out (loosen) the rope.
Page 69 Winch program features 69 AM Style 2 When the tension is within the deadband limits, the speed reference is proportional to the tension deviation. Rope actual tension - AM setpoint Speed reference = ± AM reference x ----------------------------------------------- Deadband - AM setpoint This decreases the speed and the tension deviation between the current rope tension and the setpoints.
Page 70 70 Winch program features Comparison table Style 1 Style 2 Style 3 Torque Limited to setpoint Limited to Hysteresis high, Limited to Hysteresis high, AM maximum torque AM maximum torque Speed reference Constant limit to AM max Linearly decreased than Linearly decrease than speed closer to setpoint when...
Page 71 Winch program features 71 Automooring styles in load cell Automooring styles are applicable in both Time control and Load cell Automooring modes. The Automooring style can be selected in parameter 76.03 Automooring style.
Page 72 72 Winch program features Scaling of external load cell sensor The parameter 09.22 Automooring actual setpoint is defined in terms of nominal torque where 100% is the winch motor nominal torque. The winch motor nominal torque is calculated from the nominal data in parameter group 99 Motor data.
Page 73: Override Functionality
Winch program features 73 parameter 09.22 Automooring actual setpoint. Continuous mode can be used with both Internal DTC and external load cell tension feedbacks in parameter 76.10 Tension feedback source. Continuous + Time control mode This selection is a combination of Continuous and Time control modes. The program switches from Continuous to Time control after a predefined time.
Page 74: Pretension And Minimum Tension Protection
74 Winch program features  Pretension and minimum tension protection A definable pretension (parameter 76.05 Automooring min tension) must be present in the ropes from the Handmooring sequence before Automooring is started. If the actual rope tension is below this limit, the system performs the action in parameter 76.07 AM min protection action (either a warning or a fault).
Page 75: Slip Detection
Winch program features 75 Slip detection To protect a torque limiter (for example, a slip clutch), it is possible to automatically apply a reduced (or zero) speed reference whenever slippage is detected. Slip detection can be based on the difference of chain speed on either side of the torque limiter, or an external slip-detection switch.
Page 76: Peak Torque Protection
76 Winch program features Peak torque protection Peak torque protection is used to soften the mechanical loads caused by a tightening Handmooring chain or rope. The function stops the Handmooring mode if the rope tension is high. The function is activated, whenever the torque and the speed values exceed the preset limits, causing the drive to decelerate down to another preset speed.
Page 77: Clutch Control
Winch program features 77 Clutch control The clutch control function limits the speed of the drum in the winch system. When changing the mechanical clutch on the system, the winch drum must be rotated slowly. The clutch control speed and maximum torque values can be set in parameter group 82 Clutch control.
Page 78: Power Control
78 Winch program features Power control Power control limits the speed of the winch according to the actual torque on the winch motor. With less load, for example, the winch can run at high speed, but if the load is heavy, the speed can be limited. Note: Power control works only in the winch mode (EXT2).
Page 79 Winch program features 79 Anchor mode Torque (%) 150% 100% Speed - 300% Nominal Nominal Speed - 200% 200% 300% (+rpm) (-100%) (+100%) (-rpm) Set 1 Set 1 Handmooring mode Torque (%) 150% 100% Speed Speed - 150% - 250% 150% Nominal Nominal...
Page 80 80 Winch program features Actual signal 09.21 Power control ref shows the final total torque reference used in the power control against the crosspoints. The power control crosspoints 1...5 of the used curve (Set1/Set2) are compared to the total torque reference shown in the parameter 09.21 Power control ref.
Page 81: Master/Follower Communication In Winch Application
Winch program features 81 Master/follower communication in winch application  M/F communication types in winch application The following M/F connections are possible in a winch application: • When the motor shafts are coupled to each other for running a common load, the master drive is speed controlled and transmits torque reference to the follower drives.
Page 82: D2D-Link Configuration In Winch Application
82 Winch program features  D2D-link configuration in winch application The figure below shows the winch master-follower/D2D link configuration. The configuration consists of one master and 11 follower drives. MASTER Follower 1 Follower 2 Follower 11 M/F communication: speed, torque control modes The master drive is responsible for communication network which must exist always in the system.
Page 83 Winch program features 83 D2D-link: In each drive the M/F communication in the D2D-link is activated with parameter 60.200 Winch drive type by selecting the appropriate drive type. Communication supervision is activated with the following parameters: • 60.201 Winch drive structure 1, when 60.205 Winch drive structure sel Structure 1, or...
Page 84 84 Winch program features Example of parameter settings for D2D-link configuration: Speed controlled follower setup The table below shows master-follower settings for speed-controlled follower setup: Parameter Master Follower Notes Selecting the control location 19.11 EXT2 EXT2 Any bit pointer Ext1/Ext2 source which selection should be ON.
Page 85 Winch program features 85 Parameter Master Follower Notes 22.14 Speed Follow Ext1/Ext2 Follow Not needed ref1/2 Ext1/Ext2 selection Setting Start/Stop/Direction parameters 20.06 Ext2 In1 Start fwd; In2 Start rev If winch is operated commands needed from control stands, select appropriate digital input source in group 75 Winch...
Page 86 86 Winch program features Parameter Master Follower Notes 60.201 Define which Winch drive follower drives structure 1 belong to the master (bit 2 = 1 for Winch follower 2), and select bit 15 = All torque control mode. 60.205 Structure 1 Not needed Winch drive needed...
Page 87 Winch program features 87 Parameter Master Follower Notes 20.09 Ext2 Start command in2 source needed reverse Note: The above parameter settings is sufficient to change the bits 14 and 15 in the master drive parameter 60.201 Winch drive structure 1 to change the control mode of the follower drive.
Page 88 88 Winch program features Parameter Main D2D master Follower Follower or master Follower 60.205 Pointer to 10.2.5 (DI6) Structure 1 Winch drive needed needed 0 (False) = Structure 1 structure 1 (True) = Structure 2 Setting reference signals parameters 22.12 AI1 scaled AI1 scaled Speed ref2...
Page 89 Winch program features 89 Notes: • Main master winch controls all drives (Winch follower 1,2,3), when DI6 = 1 (True). • Main master winch controls only Winch follower 2, when DI6 is set = 0 (False), and Winch follower 1 acts as a Sub master winch and controls Winch follower 3.
Page 90: Shaft Synchro Control
90 Winch program features Shaft synchro control The Shaft synchro function synchronises the master and follower drives based on the target position. Shaft synchro function works in control location EXT2, with following conditions: • drives are in D2D master/follower speed/ speed mode. See Master/follower communication in winch application (page 81)
Page 91 Winch program features 91 With standalone drive: The parameter 84.01 Synchro control = On activates the execution of the synchro function in the standalone drives. The master system (PLC) provides the target position (par. 84.21 Target position) based on the value selected in parameter 84.40 Target position source.
Page 92: Synchro Control With Synchro Correction
92 Winch program features  Synchro control with synchro correction The below diagram shows the combination of basic synchro control functionality and the synchro correction. 90.05 Position error Actual Encoder calculation Load position position pulses 84.20 (mm) scaled calculation Actual position error (mm) 84.01 90.63...
Page 93 Winch program features 93 To reset the fault, set parameter 84.20 Actual position error less than 84.06 Synchro err limit or set parameter 84.02 Synchro sel = No, to deactivate. Note also, the following alternate synchro control connections: Synchro control between drives in D2D M/F network: All drives (masters and followers) are in the same D2D network.
Page 94: Example: Parameter Settings For Synchro Control (Speed-Speed+Position) Setup
94 Winch program features  Example: Parameter settings for Synchro control (Speed- speed+position) setup The example below shows the parameter settings of the winch system with master drive and follower drive. Note: Do not change any other parameters in group 60 than listed here. The selection in parameter 60.200 Winch drive type automatically changes the rest of...
Page 95 Winch program features 95 Parameter Master Follower Remarks 84.03 Sync corr mode Offset Offset Or Direct 84.04 Synchro corr rate Not needed 3 rpm/unit Position to speed coefficient that is used by P-controller. 84.05 Synchro corr min Not needed Minimum speed correction speed value that is used by P- controller.
Page 96: Mechanical Brake Control
96 Winch program features Mechanical brake control A mechanical brake is used for holding the motor and driven machinery at zero speed when the drive is stopped, or not powered. The brake control program observes the settings of parameter group 44 Mechanical brake control as well as several external signals.
Page 97: Outputs Of The Brake Control Program
Winch program features 97  Outputs of the brake control program The mechanical brake is controlled by parameter 44.204 Winch brake status, bit 0. This bit is selected by default as the source of the relay output RO1. See Wiring example on page 99.
Page 98: Mechanical Brake Control Diagram
98 Winch program features  Mechanical brake control diagram The simplified timing diagram illustrates the operation of the brake control function. Start command (06.16 Modulating (06.16 extmt Ready ref (06.11 Torque reference Speed reference Brake control signal (44.01 Opening torque request (44.01 Hold stopped request...
Page 99: Wiring Example
Winch program features 99  Wiring example The following figure shows a brake control wiring example. The brake control hardware and wiring is acquired and installed by the customer. WARNING! Make sure that the machinery into which the drive with brake control function is integrated fulfills the personnel safety regulations.
Page 100: Overview Of Winch System Check
100 Winch program features  Overview of winch system check The winch system check function consists of electrical and mechanical tests: Electrical test – The torque proving test makes sure that the drive can produce torque before it releases the brake and starts the winch operation. That is, electrical components like the drive, motor cable and motor itself are ready to start.
Page 101 Winch program features 101 This flowchart shows the brake system check sequence. Enable Brake control (44.06 = Selected) Enable Torque proving (81.01 = Enabled) Start command activated and motor running DC magnetization time (21.02) elapsed Brake system check time (81.03 started Torque reference = Torque proving...
Page 102 102 Winch program features Timing diagram This timing diagram shows the operation of the Torque proving and Brake system check functions. Torque (%) 26.02 01.10 t (s) Started & magnetized Torque prove ok (81.01) t (s) and Brake open cmd (81.03) t (s) t (s)
Page 103: Brake System Checks - Torque Proving
Winch program features 103  Brake system checks – Torque proving The torque proving test makes sure that the drive can produce torque before it releases the brake and starts the winch operation. This test can be activated in the drive that controls winch motions and if the drive uses encoder feedback.
Page 104: Brake Opening Torque Selection
104 Winch program features  Brake opening torque selection The brake opening torque selection function ensures the right starting torque level after brake opening. This way, the function prevents the load from rolling back. The function is in operation when torque proving is complete and the brake open command is given.
Page 105: Supervision Logic
Winch program features 105 Supervision logic  Speed matching Speed match function matches the motor speed reference with the load speed (considering the gear ratio) to ensure that all mechanical parts are healthy and working correctly. The motor speed reference is divided by the gear ratio and it is continuously compared with the load speed measured with an encoder or proximity switches.
Page 106 106 Winch program features Timing diagrams A timing diagram for fault D104 or warning D20C is shown below. 90.03 Speed (rpm) 23.02 * Gear ratio Gear ratio = 90.61/90.62 74.51 (+30 rpm) 74.52 (+50 rpm) 74.51 (+30 rpm) t (s) 74.54 74.54 D104...
Page 107: Inverter Overload Detection
Winch program features 107  Inverter overload detection The Inverter overload detection function makes sure that the inverter is capable of providing sufficient current and torque and that the drive is operating within the defined inverter current and torque limits. The function is meant for both motor and generator modes depending on the configuration.
Page 108: Gear Ratio
108 Winch program features  Gear ratio The speed reference ramped (parameter 23.02 Speed ref ramp output) is scaled to the load speed by using the gear ratio numerator and gear ratio denominator entered in parameters 90.61 Gear numerator 90.62 Gear denominator.
Page 109: Miscellaneous
Winch program features 109 Miscellaneous  Power on acknowledgement The power on acknowledgement function checks that the main power is connected and the drive is ready for operation. You can use this function, for example, to automatically reset faults that are generated when drive is in standby. The source to the power on acknowledgement signal (par.
Page 110 Drive control unit XD24 Digital interlock DIIL Power acknowledge. See par. 20.200. +24VD +24 V DC 200 mA ACS880 Item Description Main contactor Auxiliary contact Note: By default, the input DIIL is also used in parameter 20.12 Run enable 1 source...
Page 111 Winch program features 111 Example: Overview of emergency stop and fault reset P.6.18.7 (-) EM Stop (STO) EM Stop (STO) Time EM Stop (STO) triggered and the mechanical brake is closed. When EM Stop is back to normal condition. You can generate fault reset through param- eter 20.200 Power on acknowledge to P.6.18.7 (-).
Page 112 112 Winch program features Example: Winch control stand emergency stop wired to STO input Inverter unit Control unit OUT1 +24 V SGND XSTO Control logic UDC+ U2, V2, W2 UDC– Where K = Emergency stop The STO ON_OFF bits can be internally fault reset. Set parameter 20.200 Power on acknowledge to P.6.18.7 (-).
Page 113: Winch System Id-Run
Winch program features 113 Winch system ID-run The winch system ID run is an advanced feature to identify tension inaccuracies like inertia and dynamic friction in the rope and compensates for these in the rope tension signal. Note: The winch system ID run is not replacing the standard motor ID run. The motor ID run in group 99 Motor data has to be performed to set up the motor.
Page 114 114 Winch program features The figure below shows some of the inaccuracies that appear during the winch operation. Speed (rpm) 90.01 01.10 Actual steady state load Time (t) The parameters 01.10 Motor torque 90.01 Motor speed for control shows the motor torque in percent of nominal torque and estimated motor speed used for motor control.
Page 115: Winch System Id Run Sequence
Winch program features 115  Winch system ID run sequence The winch system ID run sequence identifies the inertia and dynamic friction components. The compensated rope tension is displayed in signals 09.23 Rope actual tension 09.24 Rope tension memorized. The figure below shows the winch system ID run sequence with actual speed and actual torque.
Page 116: Compensated Rope Tension Signals
116 Winch program features After the winch system ID run is completed, the drive stops and displays a warning D20F. The parameter 74.60 Winch system ID-run enable will revert to Done automatically. You can remove the start command after the ID run procedure is completed. The following parameters are updated as a result of ID run.
Page 117 Winch program features 117 You can fine-tune the inertia component by compensating rope tension by following the procedure: Perform the winch system ID run. See Winch system ID run sequence (page 115). Enable parameter 74.62 Rope tension configuration, bit 0 and disable bit 1. Monitor the following signals in the Drive Composer tool: •...
Page 118 118 Winch program features Settings and diagnostics Signals: 09.23 Rope actual tension 09.24 Rope tension memorized (page 224). Parameter groups: 01 Actual values (page 192), 30 Limits (page 338), 74 Winch general (page 457), 80 Power control (page 505), 96 System (page 544) and Motor data (page 562).
Page 119: Standard Program Features
Standard program features 119 Standard program features What this chapter contains This chapter describes • the control locations and operating modes supported by the control program • some of the more important functions in the control program that are not specific to winch applications, such as motor control.
Page 120: Local Control Vs. External Control
120 Standard program features Local control vs. external control The ACS880 has two main control locations: external and local. The control location is selected with the Loc/Rem key on the control panel or in the PC tool. ACS880 External control...
Page 121: External Control
Standard program features 121  External control When the drive is in external control, control commands are given through • the I/O terminals (digital and analog inputs), or optional I/O extension modules • the embedded fieldbus interface or an optional fieldbus adapter module •...
Page 122: Operating Modes Of The Drive
122 Standard program features Operating modes of the drive The drive can operate in several operating modes with different types of reference. The mode is selectable for each control location (Local, EXT1 and EXT2) in parameter group 19 Operation mode. The following is a general representation of the reference types and control chains.
Page 123: Speed Control Mode
Standard program features 123  Speed control mode The motor follows a speed reference given to the drive. This mode can be used either with estimated speed as feedback, or with an encoder or resolver for better speed control accuracy. Speed control mode is available in both local and external control.
Page 124: Drive Configuration And Programming
124 Standard program features Drive configuration and programming The drive control program is divided into two parts: • firmware program • application program. Winch control program Firmware Application program Speed control Winch control Drive logic interface I/O interface Mechanical brake Parameter Fieldbus interface control...
Page 125: Adaptive Programming
Standard program features 125  Adaptive programming Conventionally, the user can control the operation of the drive by parameters. However, the standard parameters have a fixed set of choices or a setting range. To further customize the operation of the drive, an adaptive program can be constructed out of a set of function blocks.
Page 126: Control Interfaces
126 Standard program features For more information, see Programming manual: Drive application programming (IEC 61131-3) (3AUA0000127808 [English]). Control interfaces  Programmable analog inputs The control unit has two programmable analog inputs. Each of the inputs can be independently set as a voltage (0/2…10 V or -10…10 V) or current (0/4…20 mA) input by a jumper or switch on the control unit.
Page 127: Programmable Relay Outputs
Standard program features 127 The number of digital inputs/outputs can be increased by installing FIO-01 or FIO-11 or FDIO-01 I/O extensions (see Programmable I/O extensions below). The digital inputs on extension modules are read on a 2 ms time level. Settings and diagnostics Parameter groups: 10 Standard DI, RO...
Page 128: Fieldbus Control
128 Standard program features connect to an input, choose the setting Other in the source selector parameter, then specify the appropriate value parameter (and bit, for digital signals) in group 14, 15 or Settings and diagnostics Parameter groups: 14 I/O extension module 1 (page 249), 15 I/O extension module 2 (page 270),...
Page 129: Master/Follower Functionality
Standard program features 129  Master/follower functionality General The master/follower functionality can be used to link several drives together so that the load can be evenly distributed between the drives. This is ideal in applications where the motors are coupled to each other via gearing, chain, belt, etc. The external control signals are typically connected to one drive only which acts as the master.
Page 130 130 Standard program features • speed-controlled when the motor shafts of the master and the follower are flexibly coupled so that a slight speed difference is possible. When both the master and the follower are speed-controlled, drooping is also typically used (see parameter 25.08 Drooping rate).
Page 131 Standard program features 131 Notes: • The function can be enabled only when the drive is a speed-controlled follower in remote control mode. • Drooping (25.08 Drooping rate) is ignored when the load share function is active. • The master and follower should have the same speed control tuning values. •...
Page 132 132 Standard program features To indicate faults in the followers, each follower must be configured to transmit its status word as one of the above-mentioned data words. In the master, the corresponding target parameter must be set to Follower SW. The action to be taken when a follower is faulted is selected by 60.17 Follower fault action.
Page 133 Standard program features 133 Connection examples are shown below. Note that a star configuration using fiber optic cables requires an NDBU-95C DDCS branching unit. Master/follower wiring with electrical cable Master Follower 1 Follower n Termination ON Termination OFF Termination ON See the hardware manual of the drive for wiring and termination details.
Page 134 134 Standard program features Star configuration with fiber optic cables (1) Master Follower 1 Follower 2 (ZCU) Control unit (ZCU) Control unit (BCU) Control unit FDCO FDCO RDCO Follower 3 T = Transmitter (ZCU) Control unit R = Receiver MSTR CH0 CH1 CH2 NDBU Star configuration with fiber optic cables (2)
Page 135 Standard program features 135 Example parameter settings The following is a checklist of parameters that need to be set when configuring the master/follower link. In this example, the master broadcasts the Follower control word, a speed reference and a torque reference. The follower returns a status word and two actual values (this is not compulsory but is shown for clarity).
Page 136: External Controller Interface
External controller interface General The drive can be connected to an external controller (such as the ABB AC 800M) using either fiber optic or twisted-pair cable. The ACS880 is compatible with both the ModuleBus and DriveBus connections. Note that some features of DriveBus (such as BusManager) are not supported.
Page 137 10 typically contains the control word and one or two references, while data set 11 returns the status word and selected actual values. For ModuleBus communication, the ACS880 can be set up as a “standard drive” or an “engineered drive” by parameter 60.50 DDCS controller drive...
Page 138 138 Standard program features By default, data sets 32 and 33 are dedicated for the mailbox service, which enables the setting or inquiry of parameter values as follows: Controller ACS880 Parameter write to drive Transmit address Data set Par. Value Value = 4865* 3 2 .
Page 139: Motor Control
 Direct torque control (DTC) The motor control of the ACS880 is based on direct torque control (DTC), the ABB premium motor control platform. The switching of the output semiconductors is controlled to achieve the required stator flux and motor torque. The switching frequency is changed only if the actual torque and stator flux values differ from their reference values by more than the allowed hysteresis.
Page 140: Constant Speeds
140 Standard program features Special acceleration/deceleration ramps The acceleration/deceleration times for the jogging function can be defined separately; see section Jogging (page 153). The change rate of the motor potentiometer function (page 163) is adjustable. The same rate applies in both directions. A deceleration ramp can be defined for emergency stop (“Off3”...
Page 141: Speed Controller Autotune
Standard program features 141 The critical speeds function prevents the reference from dwelling within a critical band for extended times. When a changing reference (22.87 Speed reference act 7) enters a critical range, the output of the function (22.01 Speed ref unlimited) freezes until the reference exits the range.
Page 142 142 Standard program features maximum torque limit (parameter group Limits) or the nominal motor torque Motor data). The calculated maximum speed during the routine is the initial speed (ie. speed when the routine is activated) + 25.39 Autotune speed step, unless limited by 30.12 Maximum speed 99.09 Motor nominal speed.
Page 143 Standard program features 143 After these conditions have been fulfilled, autotuning can be activated by parameter 25.33 Speed controller autotune (or the signal source selected by it). Autotune modes Autotuning can be performed in three different ways depending on the setting of parameter 25.34 Speed controller autotune mode.
Page 144: Oscillation Damping
144 Standard program features The figure below is a simplified block diagram of the speed controller. The controller output is the reference for the torque controller. Derivative acceleration compensation Proportional, integral Torque Speed Error reference reference value Derivative Actual speed Warning indications A warning message, AF90 Speed controller...
Page 145: Resonance Frequency Elimination
Standard program features 145 Tuning procedure for oscillation damping • Select the input by 26.53 Oscillation compensation input • Activate algorithm by 26.51 Oscillation damping • Set 26.57 Oscillation damping gain to 0 • Calculate the oscillation frequency from the signal (use the Drive composer PC tool) and set 26.55 Oscillation damping frequency •...
Page 146: Rush Control
146 Standard program features  Rush control In torque control, the motor could potentially rush if the load were suddenly lost. The control program has a rush control function that decreases the torque reference whenever the motor speed (90.01 Motor speed for control) exceeds 30.11 Minimum speed...
Page 147: Encoder Support
Standard program features 147  Encoder support The program supports two single-turn or multiturn encoders (or resolvers). The following optional interface modules are available: • TTL encoder interface FEN-01: two TTL inputs, TTL output (for encoder emulation and echo) and two digital inputs •...
Page 148: Position Counter
148 Standard program features Any mechanical gear ratios between the components (motor, motor encoder, load, load encoder) are specified using the gear parameters shown in the diagram below. Load encoder to load Motor to load Motor encoder to motor scaling scaling scaling 90.43...
Page 149 Standard program features 149 For detailed parameter connections of the load feedback function, see the block diagram on page 720. (Proximity switch) Source set by 90.67 (Initialization inhibit) Source set by 90.68 90.35 Pos counter status bit 4, Pos counter init ready 90.35 Pos counter status bit 5, Position counter re-init disabled...
Page 150 150 Standard program features potentially inaccurate position data. In addition, bit 4 of 90.35 will be cleared upon the next stop as a recommendation to reinitialize the position counter. Parameter 90.60 Pos counter error and boot action defines whether position calculation resumes from the previous value over an encoder error or control unit reboot.
Page 151 Standard program features 151 5. If the encoder rotates at a different speed to the motor (ie. is not mounted directly on the motor shaft), enter the gear ratio in 90.43 Motor gear numerator 90.44 Motor gear denominator. 6. Set parameter 91.10 Encoder parameter refresh Refresh to apply the new...
Page 152 In this example, an HTL-type 2048-pulse encoder is fitted directly on the motor shaft. The desired initial position to correspond the proximity switch is 66770. In the ACS880, the following settings are made: • 92.01 Encoder 1 type •...
Page 153: Jogging
FBA data out x = POS COUNT INIT HI = 1 (as bit 16 equals 66536) • FBA data out (x + 1) = POS COUNT INIT LO = 1234. ABB Automation using DDCS communication, eg.: • Data set 12.1 = POS COUNT INIT HI •...
Page 154 154 Standard program features Jog cmd = State of source set by 20.26 Jogging 1 start source 20.27 Jogging 2 start source Jog enable = State of source set by 20.25 Jogging enable Start cmd = State of drive start command. Jog cmd Jog enable Start cmd...
Page 155 Standard program features 155 Start Phase Description enable 13-14 Drive accelerates to the speed reference along the selected 23.205 acceleration ramp (parameters 23.200… 0 - >1 14-15 Drive follows the speed reference. As long as the start command is on, the jog enable signal is ignored. If the jog enable signal is on when the start command switches off, jogging is enabled immediately.
Page 156: Scalar Motor Control
156 Standard program features Settings and diagnostics Parameters: 20.25 Jogging enable (page 289), 20.26 Jogging 1 start source (page 289), 20.27 Jogging 2 start source (page 290), 22.42 Jogging 1 ref, 22.43 Jogging 2 ref, 23.20 Acc time jogging, 23.21 Dec time jogging. Events: - ...
Page 157: Autophasing
Standard program features 157 In Direct Torque Control (DTC), no IR compensation is possible or needed as it is applied automatically. Settings Parameters: 19.20 Scalar control reference unit (page 280), 97.12 IR comp step-up frequency (page 558), 97.13 IR compensation (page 559) and 99.04 Motor control mode...
Page 158 158 Standard program features found by autophasing can be corrected as soon as the zero pulse is detected for the first time after starting. Rotor Absolute encoder/resolver The autophasing routine is performed with permanent magnet synchronous motors and synchronous reluctance motors in the following cases: 1.
Page 159 Standard program features 159 Bit 4 of 06.21 Drive status word 3 indicates if the rotor position has already been determined. Autophasing modes Several autophasing modes are available (see parameter 21.13 Autophasing mode). The turning mode (Turning) is recommended especially with case 1 (see the list above) as it is the most robust and accurate method.
Page 160: Flux Braking
160 Standard program features Settings and diagnostics Parameters: 06.21 Drive status word 3 (page 210), 21.13 Autophasing mode (page 296), 98.15 Position offset user (page 562) and 99.13 ID run requested (page 565). Events: -  Flux braking The drive can provide greater deceleration by raising the level of magnetization in the motor.
Page 161: Dc Magnetization
Standard program features 161 Settings and diagnostics Parameter: 97.05 Flux braking (page 556). Events: -  DC magnetization DC magnetization can be applied to the motor to • heat the motor to remove or prevent condensation, or • to lock the rotor at, or near, zero speed. Pre-heating A motor pre-heating function is available to prevent condensation in a stopped motor, or to remove condensation from the motor before start.
Page 162: Motor Temperature Estimation
162 Standard program features DC hold Motor speed Reference 21.09 DC hold speed Note: • DC hold is only available in speed control in DTC motor control mode (see page 22). • The function applies the DC current to one phase only, depending on the position of the rotor.
Page 163: Hexagonal Motor Flux Pattern
Standard program features 163 resistance value at room temperature obtained during an ID run. For better results, set correct temperature value in parameter 35.50 during ID run. The function can be activated with parameter 21.37. The estimation time can be defined with parameter 21.38.
Page 164: Dc Voltage Control
164 Standard program features value) to the maximum (22.77 Motor potentiometer max value) or vice versa. If the up and down signals are simultaneously on, the motor potentiometer value does not change. The output of the function is shown by 22.80 Motor potentiometer ref act, which can directly be set as the source of any selector parameter such as...
Page 165 Standard program features 165 the motor rotates and generates energy to the drive. The drive can continue operation after the break if the main contactor (if present) remained closed. Note: Units equipped with a main contactor must be equipped with a hold circuit (e.g. UPS) to keep the contactor control circuit closed during a short supply break.
Page 166: Voltage Control And Trip Limits
166 Standard program features WARNING! Before you activate the function, make sure that no dangerous situations can occur. The function restarts the drive automatically and continues operation after a supply break. Settings and diagnostics Parameter: 21.18 Auto restart time (page 297), Event: 3280 Standby timeout (page 653).
Page 167 Standard program features 167 ACS880-01 and ACS880-04 [V AC] 208…240 380…415 440…480 525…600 660…690 R1-R3 R4-R8 DC voltage limits [V DC] 281...324 513...560 594...648 709...810 891...932 DC,chr 1013 1118 DC,ovc DC,uvc 1113 1218 DC,ovt DC,uvt DC,max 1077 DC,brcl 1008 1159 DC,brch AC input voltage.
Page 168 DC,uvc the control limits. ABB recommends to disable the overvoltage control limit in ACS880-11 and -14 drives. When a brake chopper and resistor are in use, you must disable the overvoltage control. DC overvoltage trip limit and DC undervoltage trip limit. The drive trips...
Page 169: Brake Chopper
The chopper operates on the pulse width modulation principle. Some ACS880 drives have an internal brake chopper as standard, some have a brake chopper available as an internal or external option. See the appropriate hardware manual or sales catalog.
Page 170: Safety And Protections
For more information, contact your local ABB representative. • After an emergency stop signal is detected, the emergency stop function cannot be canceled even though the signal is canceled.
Page 171: Motor Thermal Protection
Standard program features 171  Motor thermal protection The control program features two separate motor temperature monitoring functions. The temperature data sources and warning/trip limits can be set up independently for each function. The motor temperature can be monitored using •...
Page 172 172 Standard program features The resistance of the PTC sensor increases when its temperature rises. The increasing resistance of the sensor decreases the voltage at the input, and eventually its state switches from 1 to 0, indicating overtemperature. 1…3 PTC sensors can also be connected in series to an analog input and an analog output.
Page 173 Standard program features 173 Temperature monitoring using KTY84 sensors One KTY84 sensor can be connected to an analog input and an analog output on the control unit. The analog output feeds a constant excitation current of 2.0 mA through the sensor. The sensor resistance increases as the motor temperature rises, as does the voltage over the sensor.
Page 174: Motor Overload Protection
174 Standard program features Ex motor support (parameter 95.15, bit 0) The control program has a temperature protection function for Ex motors located in a potentially explosive atmosphere. The protection is enabled by setting bit 0 of parameter 95.15 Special HW settings.
Page 175: Thermal Protection Of Motor Cable
Standard program features 175 overload fault. The rate at which this internal value is increased depends on the actual current, tripping level current and overload class selected. Parameters 35.51, 35.52 35.53 serve a dual purpose. They determine the load curve for temperature estimate as well as specify the overload tripping level. Settings and diagnostics Parameters common to motor thermal protection and motor overload protection: 35.51 Motor load curve...
Page 176: Automatic Fault Resets
176 Standard program features otherwise, the speed range is used. The range is defined by five speed (parameters 37.11…37.15) or frequency (37.16…37.20) values. The values are positive, but the monitoring is symmetrically active in the negative direction as the sign of the monitored signal is ignored.
Page 177: Other Programmable Protection Functions
Standard program features 177 WARNING! Before you activate the function, make sure that no dangerous situations can occur. The function resets the drive automatically and continues operation after a fault. Settings and diagnostics Parameters: 31.12…31.16 (page 347). Events: -  Other programmable protection functions External events (parameters 31.01…31.10) Five different event signals from the process can be connected to selectable inputs to...
Page 178 178 Standard program features Stall protection (parameters 31.24…31.28) The drive protects the motor in a stall situation. It is possible to adjust the supervision limits (current, frequency and time) and choose how the drive reacts to a motor stall condition. Overspeed protection (parameter 31.30) The user can set overspeed limits by specifying a margin that is added to the currently-used maximum and minimum speed limits.
Page 179: Diagnostics
Standard program features 179 Diagnostics  Fault and warning messages, data logging See chapter Fault tracing (page 625).  Signal supervision Three signals can be selected to be supervised by this function. Whenever a supervised signal exceeds or falls below predefined limits, a bit in 32.01 Supervision status is activated, and a warning or fault generated.
Page 180: Energy Saving Calculators
180 Standard program features  Energy saving calculators This feature consists of the following functionalities: • An energy optimizer that adjusts the motor flux in such a way that the total system efficiency is maximized • A counter that monitors used and saved energy by the motor and displays them in kWh, currency or volume of CO emissions, and •...
Page 181 Standard program features 181 Amplitude ranges (parameters 36.40…36.49) Amplitude logger 1 is fixed to monitor motor current, and cannot be reset. With amplitude logger 1, 100% corresponds to the maximum output current of the drive , as given in the hardware manual). The distribution of samples is shown by parameters 36.20…36.29.
Page 182: Miscellaneous
182 Standard program features Miscellaneous  User parameter sets The drive supports four user parameter sets that can be saved to the permanent memory and recalled using drive parameters. It is also possible to use digital inputs to switch between user parameter sets. A user parameter set contains all editable values in parameter groups 10…99 except •...
Page 183: User Lock
WARNING! ABB will not be liable for damages or losses caused by the failure to activate the user lock using a new pass code. See Cybersecurity disclaimer (page 21).
Page 184: Data Storage Parameters
Sine filter support The control program has a setting that enables the use of sine filters (available separately from ABB and others). With an ABB sine filter connected to the output of the drive, bit 1 of 95.15 Special HW settings must be switched on.
Page 185: Default Control Connections
Default control connections 185 Default control connections What this chapter contains This chapter describes the default control connections of the winch control application.
Page 186: Winch I/O Control Connections
186 Default control connections Winch I/O control connections XPOW External power input +24VI 24 V DC, 2 A Reference voltage and analog inputs +VREF 10 V DC, R 1…10 kohm -VREF -10 V DC, R 1…10 kohm AGND Ground AI1+ Speed reference 0(2)…10 V, R >...
Page 187: Parameters
Parameters 187 Parameters What this chapter contains The chapter describes the parameters, including actual signals, of the control program. Terms and abbreviations Term Definition Actual signal Type of parameter that is the result of a measurement or calculation by the drive, or contains status information.
Page 188 188 Parameters Term Definition Other [bit] The value is taken from a specific bit in another parameter. Choosing “Other” displays a parameter list in which the user can specify the source parameter and bit. Parameter Either a user-adjustable operating instruction for the drive, or an actual signal.
Page 189: Summary Of Parameter Groups
Parameters 189 Summary of parameter groups Group Contents Page 01 Actual values Basic signals for monitoring the drive. 03 Input references Values of references received from various sources. 04 Warnings and faults Information on warnings and faults that occurred last. 05 Diagnostics Various run-time-type counters and measurements related to drive maintenance.
Page 190 190 Parameters Group Contents Page 45 Energy efficiency Settings for the energy saving calculators. 46 Monitoring/scaling Speed supervision settings; actual signal filtering; general scaling settings settings. 47 Data storage Data storage parameters that can be written to and read from using other parameters’...
Page 191 Parameters 191 Group Contents Page 99 Motor data Motor configuration settings. 200 Safety FSO-xx settings.
Page 192: Parameter Listing
192 Parameters Parameter listing Name/Value Description Def/FbEq16 01 Actual values Basic signals for monitoring the drive. Note: All parameters in this group are read-only unless otherwise noted. 01.01 Motor speed used Measured or estimated motor speed depending on which type of feedback is used (see parameter 90.41 Motor feedback selection).
Page 193 Parameters 193 Name/Value Description Def/FbEq16 01.11 DC voltage Measured DC link voltage. 0.00 … 2000.00 V DC link voltage. 10 = 1 V 01.13 Output voltage Calculated motor voltage in V AC. 0…2000 V Motor voltage. 1 = 1 V 01.14 Output power Drive output power.
Page 194 194 Parameters Name/Value Description Def/FbEq16 01.29 Speed change rate Rate of speed reference change after the speed ramp generator. See also parameters 31.32 Emergency ramp supervision 31.33 Emergency ramp supervision delay. -15000 … 15000 Rate of speed change. 1 = 1 rpm/s rpm/s 01.30 Nominal torque...
Page 195: Input References
Parameters 195 Name/Value Description Def/FbEq16 01.62 Abs motor speed% Absolute value of 01.03 Motor speed%. 0.00 … 1000.00% Measured or estimated motor speed. 10 = 1% 01.63 Abs output Absolute value of 01.06 Output frequency. frequency 0.00 … 500.00 Hz Estimated output frequency.
Page 196 196 Parameters Name/Value Description Def/FbEq16 03.02 Panel reference 2 Remote reference given from the control panel or PC tool. -30000.00 … Remote control panel or PC tool reference. 1 = 10 30000.00 03.05 FB A reference 1 Reference 1 received through fieldbus adapter A. See also chapter Fieldbus control through a fieldbus adapter...
Page 197: Warnings And Faults
Parameters 197 Name/Value Description Def/FbEq16 03.30 FB A reference 1 Reference 1 received through fieldbus adapter A as a 32- int32 bit integer. -2147483648... Reference 1 from fieldbus adapter A. 2147483647 03.31 FB A reference 2 Reference 2 received through fieldbus adapter A as a 32- int32 bit integer.
Page 198 Fault/Warning word compatibility determines whether the bit assignments are according to the ACS800 Standard or ACS800 System control program. Each bit can indicate several ACS880 events as listed below. This parameter is read-only. ACS800 fault name ACS880 events indicated by this bit...
Page 199 Fault/Warning word compatibility determines whether the bit assignments are according to the ACS800 Standard or ACS800 System control program. Each may indicate several ACS880 events as listed below. This parameter is read-only. ACS800 fault name ACS880 events indicated by this bit...
Page 200 Fault/Warning word compatibility determines whether the assignments are according to the ACS800 Standard or ACS800 System control program. Each may indicate several ACS880 warnings as listed below. This parameter is read-only. ACS800 alarm name ACS880 events indicated by this bit...
Page 201 Fault/Warning word compatibility determines whether the bit assignments are according to the ACS800 Standard or ACS800 System control program. Each may indicate several ACS880 warnings as listed below. This parameter is read-only. ACS800 alarm name ACS880 events indicated by this bit...
Page 202 202 Parameters Name/Value Description Def/FbEq16 04.42 Event word 1 bit 0 Specifies an auxiliary code for the event selected by the 0000 0000h aux code previous parameter. The selected event is indicated by the event word only if its auxiliary code matches the value of this parameter.
Page 203: Diagnostics
Parameters 203 Name/Value Description Def/FbEq16 05 Diagnostics Various run-time-type counters and measurements related to drive maintenance. Note: All parameters in this group are read-only unless otherwise noted. 05.01 On-time counter On-time counter. The counter runs when the drive is powered. 0…65535 d On-time counter.
Page 204: Control And Status Words
204 Parameters Name/Value Description Def/FbEq16 05.42 Aux. fan service Displays the age of the auxiliary cooling fan as a counter percentage of its estimated lifetime. The estimate is based on the duty, operating conditions and other operating parameters of the fan. When the counter reaches 100%, a warning (A8C0 Fan service counter) is...
Page 205 Parameters 205 Name/Value Description Def/FbEq16 06.05 EFB transparent Displays the unaltered control word received from the control word through the embedded fieldbus interface when a transparent communication profile is selected in parameter 58.25 Control profile. See section The The Transparent profile (page 695).
Page 206 206 Parameters Name/Value Description Def/FbEq16 06.16 Drive status word 1 Drive status word 1. This parameter is read-only. Name Description Enabled 1 = Both run enable (see par. 20.12) and start enable (20.19) signals are present and safe torque off has not been activated. Notes: •...
Page 207 Parameters 207 Name/Value Description Def/FbEq16 06.17 Drive status word 2 Drive status word 2. This parameter is read-only. Name Description Identification run done 1 = Motor identification (ID) run has been performed Magnetized 1 = The motor has been magnetized Torque control 1 = Torque control mode active Speed control...
Page 208 208 Parameters Name/Value Description Def/FbEq16 06.18 Start inhibit status Start inhibit status word. This word specifies the source word of the inhibiting condition that is preventing the drive from starting. After the condition is removed, the start command must be cycled. See bit-specific notes. See also parameter 06.25 Drive inhibit status word 2, and...
Page 209 Parameters 209 Name/Value Description Def/FbEq16 06.19 Speed control Speed control status word. status word This parameter is read-only. Name Description Zero speed 1 = Drive is running at zero speed, ie. the absolute value of par. 90.01 Motor speed for control has remained below 21.06 Zero speed limit for longer than...
Page 210 210 Parameters Name/Value Description Def/FbEq16 06.20 Constant speed Constant speed/frequency status word. Indicates which status word constant speed or frequency is active (if any). See also parameter 06.19 Speed control status word, bit 7, and section Constant speeds (page 140). This parameter is read-only.
Page 211 Parameters 211 Name/Value Description Def/FbEq16 06.25 Drive inhibit status Drive inhibit status word 2. This word specifies the word 2 source of the inhibiting condition that is preventing the drive from starting. After the condition is removed, the start command must be cycled. See bit-specific notes. See also parameter 06.18 Start inhibit status word, and...
Page 212 212 Parameters Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations page 187). 06.32 MSW bit 13 sel Selects a binary source whose status is transmitted as False bit 13 of 06.11 Main status word. False True Other [bit] Source selection (see Terms and abbreviations page 187).
Page 213 Parameters 213 Name/Value Description Def/FbEq16 MCW user bit 1 Bit 13 of 06.01 Main control word (see page 204). MCW user bit 2 Bit 14 of 06.01 Main control word (see page 204). MCW user bit 3 Bit 15 of 06.01 Main control word (see page 204).
Page 214 214 Parameters Name/Value Description Def/FbEq16 Emergency stop Bit 8 of 06.17 Drive status word 2 (see page 207). failed Other [bit] Source selection (see Terms and abbreviations page 187). 06.63 User status word 1 Selects a binary source whose status is shown as bit 3 of Magnetized bit 3 sel 06.50 User status word...
Page 215 Parameters 215 Name/Value Description Def/FbEq16 06.69 User status word 1 Selects a binary source whose status is shown as bit 9 of Limiting bit 9 sel 06.50 User status word False True Limiting Bit 7 of 06.16 Drive status word 1 (see page 206).
Page 216: System Info
216 Parameters Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations page 187). 06.100 User control word 1 User-defined control word 1. Name Description User control word 1 bit 0 User-defined bit. User control word 1 bit 1 User-defined bit.
Page 217 Parameters 217 Name/Value Description Def/FbEq16 07.21 Application (Visible only with option +N8010 [application environment status programmability]) Displays which tasks of the application program are running. See the Drive (IEC 61131-3) application programming manual (3AUA0000127808 [English]). This parameter is read-only. Name Description Pre task 1 = Pre-task running.
Page 218 218 Parameters Name/Value Description Def/FbEq16 07.26 Customization Customization package version number. Also visible package version under System info on the control panel or the Drive composer PC tool. 07.30 Adaptive program Displays the status of the adaptive program. status See section Adaptive programming (page 125).
Page 219: Winch Actual Signals
Parameters 219 Name/Value Description Def/FbEq16 09 Winch actual signals Monitoring signals related to winch control program. Note: All parameters in this group are read-only unless otherwise noted. 09.01 Winch status word 1 A 16-bit data word. Displays the status of various winch modes or functions that are active.
Page 220 220 Parameters Name/Value Description Def/FbEq16 09.02 Winch status word 2 A 16-bit data word. Displays the status of various control stands and currently active speed selection and direction. Active=1 Inactive=0 Name Description Control stand 1 active Control stand 1 is activated to control the winch. See parameter 75.10 Control stand 1 enable.
Page 221 Parameters 221 Name/Value Description Def/FbEq16 09.03 Winch status word 3 A 16-bit data word. Displays the status of various Automooring states that are active. Active=1 Inactive=0 Name Description AM load above Automooring load or actual rope tension is above hysteresis high hysteresis high level.
Page 222 222 Parameters Name/Value Description Def/FbEq16 09.04 Winch status word 4 A 16-bit data word. Displays the status of clutch control speed. Name Description Clutch control speed 1 active Winch is running with Clutch control speed 1. Clutch control speed 2 active Winch is running with Clutch control speed 2. Anchor mode heaving Anchor mode in the heave direction.
Page 223 Parameters 223 Name/Value Description Def/FbEq16 Follower for main Drive is a follower for the Main master winch drive master Follower for sub Drive is a follower for the sub master winch drive master 09.07 Winch actual status Displays the actual winch status in text form. Local control Local control Drive in local control mode...
Page 224 224 Parameters Name/Value Description Def/FbEq16 09.14 Chain length IN Actual length of chain in mm still on the winch drum. 0.000 The total length of chain on the winch drum is set in parameter 74.12 Chain absolute length. -2000.000..Chain length IN. 1 = 1 m 2000.000 m 09.15...
Page 225 Parameters 225 Name/Value Description Def/FbEq16 09.25 Automooring control Automooring control deviation between the reference deviation value and the actual value (difference between 09.22 Automooring actual setpoint 09.23 Rope actual tension). -32768.0... Automooring control deviation. 10 = 1% 32767.0% 09.26 AM hysteresis high Calculated actual value of Automooring hysteresis high used level.
Page 226: Standard Di, Ro
226 Parameters Name/Value Description Def/FbEq16 09.37 AM combined Displays the Automooring scaled setpoint whenever setpoint/actual there is a change in Automooring setpoint. Otherwise, this parameter displays the winch scaled tension. See parameters 09.32 Winch scaled tension 09.36 AM scaled setpoint. Parameter 76.54 Re-mooring wakeup level affects the...
Page 227 Parameters 227 Name/Value Description Def/FbEq16 10.02 DI delayed status Displays the status of digital inputs DIIL and DI6…DI1. This word is updated only after activation/deactivation delays (if any are specified). A filtering time can be defined by parameter 10.51 DI filter time.
Page 228 228 Parameters Name/Value Description Def/FbEq16 10.07 DI2 ON delay Defines the activation delay for digital input DI2. 0.0 s *DI status **Delayed DI status Time 10.07 DI2 ON delay 10.08 DI2 OFF delay *Electrical status of digital input. Indicated by 10.01 DI status.
Page 229 Parameters 229 Name/Value Description Def/FbEq16 10.11 DI4 ON delay Defines the activation delay for digital input DI4. 0.0 s *DI status **Delayed DI status Time 10.11 DI4 ON delay 10.12 DI4 OFF delay *Electrical status of digital input. Indicated by 10.01 DI status.
Page 230 230 Parameters Name/Value Description Def/FbEq16 10.15 DI6 ON delay Defines the activation delay for digital input DI6. 0.0 s *DI status **Delayed DI status Time 10.15 DI6 ON delay 10.16 DI6 OFF delay *Electrical status of digital input. Indicated by 10.01 DI status.
Page 231 Parameters 231 Name/Value Description Def/FbEq16 Open brake Bit 0 of 44.01 Brake control status (see page 390). command Note: Do not use this bit for controlling the mechanical brake. Use 44.204 Winch brake status, bit 0. Ext2 active Bit 11 of 06.16 Drive status word 1 (see page 206).
Page 232 232 Parameters Name/Value Description Def/FbEq16 10.28 RO2 ON delay Defines the activation delay for relay output RO2. 0.0 s (95.20 Status of selected source RO status Time 10.28 RO2 ON delay 10.29 RO2 OFF delay 0.0 … 3000.0 s Activation delay for RO2. 10 = 1 s 10.29 RO2 OFF delay...
Page 233: Standard Dio, Fi, Fo
Parameters 233 Name/Value Description Def/FbEq16 10.99 RO/DIO control Storage parameter for controlling the relay outputs and 0000h word digital input/outputs eg. through the embedded fieldbus interface. To control the relay outputs (RO) and the digital input/outputs (DIO) of the drive, send a control word with the bit assignments shown below as Modbus I/O data.
Page 234 234 Parameters Name/Value Description Def/FbEq16 Started Bit 5 of 06.16 Drive status word 1 (see page 206). Magnetized Bit 1 of 06.17 Drive status word 2 (see page 207). Running Bit 6 of 06.16 Drive status word 1 (see page 206). Ready ref Bit 2 of 06.11 Main status word...
Page 235 Parameters 235 Name/Value Description Def/FbEq16 11.07 DIO1 ON delay Defines the activation delay for digital input/output DIO1 0.0 s (when used as a digital output or digital input). *DIO status **Delayed DIO status Time 11.07 DIO1 ON delay 11.08 DIO1 OFF delay *Electrical status of DIO (in input mode) or status of selected source (in output mode).
Page 236 236 Parameters Name/Value Description Def/FbEq16 11.12 DIO2 OFF delay Defines the deactivation delay for digital input/output 0.0 s DIO2 (when used as a digital output or digital input). See parameter 11.11 DIO2 ON delay. 0.0 … 3000.0 s Deactivation delay for DIO2. 10 = 1 s 11.38 Freq in 1 actual...
Page 237 Parameters 237 Name/Value Description Def/FbEq16 11.45 Freq in 1 at scaled Defines the value that is required to correspond internally 1500.000; to the maximum input frequency defined by parameter 1800.000 11.43 Freq in 1 max. See diagram at parameter 11.42 (95.20 Freq in 1 min.
Page 238 238 Parameters Name/Value Description Def/FbEq16 11.58 Freq out 1 src min Defines the real value of the signal (selected by 0.000 parameter 11.55 Freq out 1 source and shown by parameter 11.54 Freq out 1 actual value) that corresponds to the minimum value of frequency output 1 (defined by parameter 11.60 Freq out 1 at src min).
Page 239: Standard Ai
Parameters 239 Name/Value Description Def/FbEq16 12 Standard AI Configuration of standard analog inputs. 12.01 AI tune Triggers the analog input tuning function. Connect the signal to the input and select the appropriate tuning function. No action AI tune is not activated. AI1 min tune Current analog input AI1 signal value is set as minimum value of AI1 into parameter...
Page 240 240 Parameters Name/Value Description Def/FbEq16 12.04 AI supervision Specifies the analog input limits to be supervised. See 0000h selection parameter 12.03 AI supervision function. Name Description AI1 < MIN 1 = Minimum limit supervision of AI1 active. AI1 > MAX 1 = Maximum limit supervision of AI1 active.
Page 241 Parameters 241 Name/Value Description Def/FbEq16 12.15 AI1 unit selection Selects the unit for readings and settings related to analog input AI1. Note: This setting must match the corresponding hardware setting on the drive control unit (see the hardware manual of the drive). Control board reboot (either by cycling the power or through parameter 96.08 Control board...
Page 242 242 Parameters Name/Value Description Def/FbEq16 12.19 AI1 scaled at AI1 Defines the real internal value that corresponds to the 0.000 minimum analog input AI1 value defined by parameter 12.17 AI1 min. (Changing the polarity settings of 12.19 12.20 can effectively invert the analog input.) (12.12) scaled 12.20...
Page 243 Parameters 243 Name/Value Description Def/FbEq16 12.27 AI2 min Defines the minimum site value for analog input AI2. 0.000 mA or Set the value actually sent to the drive when the analog signal from plant is wound to its minimum setting. See parameter 12.01 AI tune.
Page 244: Standard Ao
244 Parameters Name/Value Description Def/FbEq16 12.201 EXT1 scaled AI Selects the source of analog signal that would be scaled Not selected reference source to use as speed reference in EXT1 mode. For example, if AI1 scaled is selected, the value read from parameter 12.12 AI1 scaled value is used for final...
Page 245 Parameters 245 Name/Value Description Def/FbEq16 AO2 data storage 13.92 AO2 data storage (page 249). Other Source selection (see Terms and abbreviations on page 187). 13.16 AO1 filter time Defines the filtering time constant for analog output AO1. 0.100 s Unfiltered signal Filtered signal -t/T O = I ×...
Page 246 246 Parameters Name/Value Description Def/FbEq16 13.17 AO1 source min Defines the real minimum value of the signal (selected by parameter 13.12 AO1 source) that corresponds to the minimum required AO1 output value (defined by parameter 13.19 AO1 out at AO1 src min).
Page 247 Parameters 247 Name/Value Description Def/FbEq16 13.20 AO1 out at AO1 src Defines the maximum output value for analog output 20.000 mA AO1. See also drawing at parameter 13.17 AO1 source min. 0.000 … Maximum AO1 output value. 1000 = 1 mA 22.000 mA 13.21 AO2 actual value...
Page 248 248 Parameters Name/Value Description Def/FbEq16 13.27 AO2 source min Defines the real minimum value of the signal (selected by parameter 13.22 AO2 source) that corresponds to the minimum required AO2 output value (defined by parameter 13.29 AO2 out at AO2 src min).
Page 249: O Extension Module 1
Parameters 249 Name/Value Description Def/FbEq16 13.30 AO2 out at AO2 src Defines the maximum output value for analog output 20.000 mA AO2. See also drawing at parameter 13.27 AO2 source min. 0.000 … Maximum AO2 output value. 1000 = 1 mA 22.000 mA 13.91 AO1 data storage...
Page 250 250 Parameters Name/Value Description Def/FbEq16 FIO-11 An FIO-11 module has been detected and is active. FAIO-01 An FAIO-01 module has been detected and is active. 14.05 DI status (Visible when 14.01 Module 1 type = FDIO-01) Displays the status of the digital inputs on the extension module.
Page 251 Parameters 251 Name/Value Description Def/FbEq16 14.08 DI filter time (Visible when 14.01 Module 1 type = FDIO-01) 10.0 ms Defines a filtering time for parameter 14.05 DI status. 0.8 … 100.0 ms Filtering time for 14.05. 10 = 1 ms 14.08 DIO filter time (Visible when...
Page 252 252 Parameters Name/Value Description Def/FbEq16 RO/DIO control Bit 2 of 10.99 RO/DIO control word (see page 233). word bit2 RO/DIO control Bit 8 of 10.99 RO/DIO control word (see page 233). word bit8 RO/DIO control Bit 9 of 10.99 RO/DIO control word (see page 233).
Page 253 Parameters 253 Name/Value Description Def/FbEq16 14.13 DIO1 OFF delay (Visible when 14.01 Module 1 type FIO-01 or FIO-11) 0.00 s Defines the deactivation delay for digital input/output DIO1. See parameter 14.12 DIO1 ON delay. 0.00 … 3000.00 s Deactivation delay for DIO1. 10 = 1 s 14.14 DIO2 function...
Page 254 254 Parameters Name/Value Description Def/FbEq16 Last speed Drive generates a warning (A8A0 AI supervision) and freezes the speed (or frequency) to the level the drive was operating at. The speed/frequency is determined on the basis of actual speed using 850 ms low-pass filtering. WARNING! Make sure that it is safe to continue operation in case of a communication break.
Page 255 Parameters 255 Name/Value Description Def/FbEq16 AI2 max tune The measured value of AI2 is set as the maximum value of AI2 into parameter 14.49 AI2 max. AI3 min tune (Visible when 14.01 Module 1 type = FIO-11) The measured value of AI3 is set as the minimum value of AI3 into parameter 14.63 AI3 min.
Page 256 256 Parameters Name/Value Description Def/FbEq16 14.23 DIO3 OFF delay (Visible when 14.01 Module 1 type = FIO-01) 0.00 s Defines the deactivation delay for digital input/output DIO3. See parameter 14.12 DIO1 ON delay. 0.00 … 3000.00 s Deactivation delay for DIO3. 10 = 1 s 14.24 DIO4 function...
Page 257 Parameters 257 Name/Value Description Def/FbEq16 14.29 AI1 HW switch (Visible when 14.01 Module 1 type FIO-11 or FAIO-01) position Displays the position of the hardware current/voltage selector on the I/O extension module. Note: The setting of the current/voltage selector must match the unit selection made in parameter 14.30 AI1 unit...
Page 258 258 Parameters Name/Value Description Def/FbEq16 14.32 AI1 filter time (Visible when 14.01 Module 1 type FIO-11 or FAIO-01) 0.040 s Defines the filter time constant for analog input AI1. Unfiltered signal Filtered signal -t/T O = I × (1 - e I = filter input (step) O = filter output t = time...
Page 259 Parameters 259 Name/Value Description Def/FbEq16 14.35 AI1 scaled at AI1 (Visible when 14.01 Module 1 type FIO-11 or FAIO-01) 0.000 Defines the real value that corresponds to the minimum analog input AI1 value defined by parameter 14.33 AI1 min. (14.27) scaled 14.36 (14.26)
Page 260 260 Parameters Name/Value Description Def/FbEq16 14.38 RO2 ON delay (Visible when 14.01 Module 1 type = FIO-01) 0.0 s Defines the activation delay for relay output RO2. Status of selected source RO status Time 14.38 RO2 ON delay 14.39 RO2 OFF delay 0.0 …...
Page 261 Parameters 261 Name/Value Description Def/FbEq16 14.45 AI2 unit selection (Visible when 14.01 Module 1 type FIO-11 or FAIO-01) Selects the unit for readings and settings related to analog input AI2. Note: This setting must match the corresponding hardware setting on the I/O extension module (see the manual of the I/O extension module).
Page 262 262 Parameters Name/Value Description Def/FbEq16 14.48 AI2 min (Visible when 14.01 Module 1 type FIO-11 or FAIO-01) 0.000 mA or Defines the minimum value for analog input AI2. See also parameter 14.21 AI tune. -22.000 … 22.000 Minimum value of AI2. 1000 = 1 mA mA or V or V...
Page 263 Parameters 263 Name/Value Description Def/FbEq16 14.58 AI3 force data (Visible when 14.01 Module 1 type = FIO-11) 0.000 mA Forced value that can be used instead of the true reading of the input. See parameter 14.22 AI force selection. -22.000 … 22.000 Forced value of analog input AI3.
Page 264 264 Parameters Name/Value Description Def/FbEq16 14.62 AI3 filter time (Visible when 14.01 Module 1 type = FIO-11) 0.100 s Defines the filter time constant for analog input AI3. Unfiltered signal Filtered signal -t/T O = I × (1 - e I = filter input (step) O = filter output t = time...
Page 265 Parameters 265 Name/Value Description Def/FbEq16 14.65 AI3 scaled at AI3 (Visible when 14.01 Module 1 type = FIO-11) 0.000 Defines the real value that corresponds to the minimum analog input AI3 value defined by parameter 14.63 AI3 min. (14.57) scaled 14.66 (14.56) 14.63...
Page 266 266 Parameters Name/Value Description Def/FbEq16 14.77 AO1 source (Visible when 14.01 Module 1 type FIO-11 or FAIO-01) Zero Selects a signal to be connected to analog output AO1. Alternatively, sets the output to excitation mode to feed a constant current to a temperature sensor. Zero None.
Page 267 Parameters 267 Name/Value Description Def/FbEq16 14.79 AO1 filter time (Visible when 14.01 Module 1 type FIO-11 or FAIO-01) 0.100 s Defines the filtering time constant for analog output AO1. Unfiltered signal Filtered signal -t/T O = I × (1 - e I = filter input (step) O = filter output t = time...
Page 268 268 Parameters Name/Value Description Def/FbEq16 14.81 AO1 source max (Visible when 14.01 Module 1 type FIO-11 or FAIO-01) 100.0 Defines the real value of the signal (selected by parameter 14.77 AO1 source) that corresponds to the maximum AO1 output value (defined by parameter 14.83 AO1 out at AO1 src max).
Page 269 Parameters 269 Name/Value Description Def/FbEq16 14.90 AO2 source min (Visible when 14.01 Module 1 type = FAIO-01) Defines the real value of the signal (selected by parameter 14.87 AO2 source) that corresponds to the minimum AO2 output value (defined by parameter 14.92 AO2 out at AO2 src min).
Page 270: O Extension Module 2
270 Parameters Name/Value Description Def/FbEq16 14.93 AO2 out at AO2 src (Visible when 14.01 Module 1 type = FAIO-01) 10.000 mA Defines the maximum output value for analog output AO2. See also drawing at parameter 14.90 AO2 source min. 0.000 … Maximum AO2 output value.
Page 271 Parameters 271 Name/Value Description Def/FbEq16 15.18 DI2 OFF delay (Visible when 15.01 Module 2 type = FDIO-01) 0.00 s See parameter 14.18 DI2 OFF delay. 15.18 DIO2 OFF delay (Visible when 15.01 Module 2 type FIO-01 or FIO-11) 0.0 s See parameter 14.18 DIO2 OFF delay.
Page 272 272 Parameters Name/Value Description Def/FbEq16 15.32 AI1 filter time (Visible when 15.01 Module 2 type FIO-11 or FAIO-01) 0.040 s See parameter 14.32 AI1 filter time. 15.33 AI1 min (Visible when 15.01 Module 2 type FIO-11 or FAIO-01) 0.000 mA or See parameter 14.33 AI1 min.
Page 273 Parameters 273 Name/Value Description Def/FbEq16 15.57 AI3 scaled value (Visible when 15.01 Module 2 type = FIO-11) See parameter 14.57 AI3 scaled value. 15.58 AI3 force data (Visible when 15.01 Module 2 type = FIO-11) 0.000 mA See parameter 14.58 AI3 force data.
Page 274: O Extension Module 3
274 Parameters Name/Value Description Def/FbEq16 15.90 AO2 source min (Visible when 15.01 Module 2 type = FAIO-01) See parameter 14.90 AO2 source min. 15.91 AO2 source max (Visible when 15.01 Module 2 type = FAIO-01) 100.0 See parameter 14.91 AO2 source max.
Page 275 Parameters 275 Name/Value Description Def/FbEq16 16.17 DIO2 ON delay (Visible when 16.01 Module 3 type FIO-01 or FIO-11) 0.00 s See parameter 14.17 DIO2 ON delay. 16.18 DI2 OFF delay (Visible when 16.01 Module 3 type = FDIO-01) 0.00 s See parameter 14.18 DI2 OFF delay 16.18...
Page 276 276 Parameters Name/Value Description Def/FbEq16 16.31 RO status (Visible when 16.01 Module 3 type FIO-11 or FDIO-01) See parameter 14.31 RO status. 16.31 AI1 filter gain (Visible when 16.01 Module 3 type FIO-11 or FAIO-01) No filtering See parameter 14.31 AI1 filter gain.
Page 277 Parameters 277 Name/Value Description Def/FbEq16 16.51 AI2 scaled at AI2 (Visible when 16.01 Module 3 type FIO-11 or FAIO-01) 100.000 See parameter 14.51 AI2 scaled at AI2 max. 16.56 AI3 actual value (Visible when 16.01 Module 3 type = FIO-11) See parameter 14.56 AI3 actual value.
Page 278: Operation Mode
278 Parameters Name/Value Description Def/FbEq16 16.88 AO2 force data (Visible when 16.01 Module 3 type = FAIO-01) 0.000 mA See parameter 14.88 AO2 force data. 16.89 AO2 filter time (Visible when 16.01 Module 3 type = FAIO-01) 0.100 s See parameter 14.89 AO2 filter time.
Page 279 Parameters 279 Name/Value Description Def/FbEq16 Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5). DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1).
Page 280: Start/Stop/Direction
280 Parameters Name/Value Description Def/FbEq16 19.17 Local control Enables/disables local control (start and stop buttons on disable the control panel, and the local controls on the PC tool). WARNING! Before disabling local control, ensure that the control panel is not needed for stopping the drive.
Page 281 Parameters 281 Name/Value Description Def/FbEq16 In1 Start fwd; In2 The source selected by 20.03 Ext1 in1 source is the Start rev forward start signal; the source selected by 20.04 Ext1 in2 source is the reverse start signal. The state transitions of the source bits are interpreted as follows: State of source 1 State of source 2 Command...
Page 282 282 Parameters Name/Value Description Def/FbEq16 In1P Start fwd; In2P The sources of the start and stop commands are Start rev; In3 Stop selected by parameters 20.03 Ext1 in1 source, 20.04 Ext1 in2 source 20.05 Ext1 in3 source. The state transitions of the source bits are interpreted as follows: State of State of State of...
Page 283 Parameters 283 Name/Value Description Def/FbEq16 20.03 Ext1 in1 source Selects source 1 for parameter 20.01 Ext1 commands. Not selected Not selected 0 (always off). Selected 1 (always on). Digital input DI1 (10.02 DI delayed status, bit 0). Digital input DI2 (10.02 DI delayed status, bit 1).
Page 284 284 Parameters Name/Value Description Def/FbEq16 In1 Start fwd; In2 The source selected by 20.08 Ext2 in1 source is the Start rev forward start signal; the source selected by 20.09 Ext2 in2 source is the reverse start signal. The state transitions of the source bits are interpreted as follows: State of source 1 State of source 2 Command...
Page 285 Parameters 285 Name/Value Description Def/FbEq16 In1P Start fwd; In2P The sources of the start and stop commands are Start rev; In3 Stop selected by parameters 20.08 Ext2 in1 source, 20.09 Ext2 in2 source 20.10 Ext2 in3 source. The state transitions of the source bits are interpreted as follows: State of State of State of...
Page 286 286 Parameters Name/Value Description Def/FbEq16 20.08 Ext2 in1 source Selects source 1 for parameter 20.06 Ext2 commands. Not selected For the available selections, see parameter 20.03 Ext1 source. 20.09 Ext2 in2 source Selects source 2 for parameter 20.06 Ext2 commands. Not selected For the available selections, see parameter 20.03 Ext1...
Page 287 Parameters 287 Name/Value Description Def/FbEq16 Active control Control word bit 3 received from the active control source MCW bit 3 source. Note: • If the drive is running in fieldbus control, switching bit 3 off effectively removes both the start and run enable signals.
Page 288 288 Parameters Name/Value Description Def/FbEq16 20.23 Positive speed Selects the source of the positive speed enable Selected enable command. 1 = Positive speed enabled. 0 = Positive speed interpreted as zero speed reference. In the figure below, 23.01 Speed ref ramp input is set to zero after the positive speed enable signal has cleared.
Page 289 Parameters 289 Name/Value Description Def/FbEq16 20.24 Negative speed Selects the source of the negative speed reference Selected enable enable command. See parameter 20.23 Positive speed enable. 20.25 Jogging enable Selects the source for a jog enable signal. Not selected (The sources for jogging activation signals are selected by parameters 20.26 Jogging 1 start source 20.27...
Page 290 290 Parameters Name/Value Description Def/FbEq16 DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1). Other [bit] Source selection (see Terms and abbreviations page 187). 20.27 Jogging 2 start If enabled by parameter 20.25 Jogging enable, selects Not selected source the source for the activation of jogging function 2.
Page 291: Start/Stop Mode
Parameters 291 Name/Value Description Def/FbEq16 20.201 Power on ackn Defines the time delay for a fault reset after the power on 1000 reset delay acknowledgement signal is activated. 0...30000 ms Time delay. 1 = 1 21 Start/stop mode Start and stop modes; emergency stop mode and signal source selection;...
Page 292 292 Parameters Name/Value Description Def/FbEq16 21.02 Magnetization time Defines the pre-magnetization time when 500 ms • parameter 21.01 Start mode is set to Constant time DTC motor control mode), or • parameter 21.19 Scalar start mode is set to Const time (in scalar motor control mode).
Page 293 Parameters 293 Name/Value Description Def/FbEq16 21.04 Emergency stop Selects the way the motor is stopped when an Ramp stop mode emergency stop command is received. (Off1); Coast stop (Off2) The source of the emergency stop signal is selected by parameter 21.05 Emergency stop source.
Page 294 294 Parameters Name/Value Description Def/FbEq16 DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1). Other [bit] Source selection (see Terms and abbreviations page 187). 21.06 Zero speed limit Defines the zero speed limit. The motor is stopped along 30.00 rpm a speed ramp (when ramped stop is selected) until the defined zero speed limit is reached.
Page 295 Parameters 295 Name/Value Description Def/FbEq16 21.07 Zero speed delay Defines the delay for the zero speed delay function. The 0 ms function is useful in applications where a smooth and quick restarting is essential. During the delay, the drive knows the rotor position accurately. Without zero speed delay: The drive receives a stop command and decelerates along a ramp.
Page 296 296 Parameters Name/Value Description Def/FbEq16 21.08 DC current control Activates/deactivates the DC hold and post- magnetization functions. See section DC magnetization (page 161). Notes: • These functions are only available in speed control in DTC motor control mode (see page 22). •...
Page 297 Parameters 297 Name/Value Description Def/FbEq16 Turning with Z-pulse This mode should be used if the zero pulse signal of the pulse encoder is to be observed, and other modes do not give a result. The motor will turn until a zero pulse is detected.
Page 298 298 Parameters Name/Value Description Def/FbEq16 21.19 Scalar start mode Selects the motor start function for the scalar motor Normal control mode, ie. when 99.04 Motor control mode is set to Scalar. Notes: • The start function for the DTC motor control mode is selected by parameter 21.01 Start mode.
Page 299: Speed Reference Selection
Parameters 299 Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations page 187). 21.37 Motor temperature Selects the source of the motor temperature estimation Inactive estimation on/off command. (false) See also section Motor temperature estimation (page 162). Note: The motor temperature estimation function requires that •...
Page 300 300 Parameters Name/Value Description Def/FbEq16 22.11 Speed ref1 source (Visible only when user lock is open with pass code 584. Zero See parameter 96.02 Pass code.) Selects speed reference source 1. Two signal sources can be defined by this parameter and 22.12 Speed ref2 source.
Page 301 Parameters 301 Name/Value Description Def/FbEq16 22.12 Speed ref2 source (Visible only when user lock is open with pass code 584. Zero See parameter 96.02 Pass code.) Selects speed reference source 2. For the selections, and a diagram of reference source selection, see parameter 22.11 Speed ref1 source.
Page 302 302 Parameters Name/Value Description Def/FbEq16 Digital input DI6 (10.02 DI delayed status, bit 5). DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1). Other [bit] Source selection (see Terms and abbreviations page 187).
Page 303 Parameters 303 Name/Value Description Def/FbEq16 22.51 Critical speed (Visible only when user lock is open with pass code 584. 0000b function See parameter 96.02 Pass code.) Enables/disables the critical speeds function. Also determines whether the specified ranges are effective in both rotating directions or not.
Page 304 304 Parameters Name/Value Description Def/FbEq16 22.56 Critical speed 3 low (Visible only when user lock is open with pass code 584. 0.00 rpm See parameter 96.02 Pass code.) Defines the low limit for critical speed range 3. Note: This value must be less than or equal to the value 22.57 Critical speed 3 high.
Page 305 Parameters 305 Name/Value Description Def/FbEq16 Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5). DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1).
Page 306 306 Parameters Name/Value Description Def/FbEq16 22.82 Speed reference act Displays the value of speed reference source 2 (selected by parameter 22.12 Speed ref2 source). See the control chain diagram on page 716. This parameter is read-only. -30000.00 … Value of reference source 2. See par.
Page 307: Speed Reference Ramp
Parameters 307 Name/Value Description Def/FbEq16 23 Speed reference ramp Speed reference ramp settings (programming of the acceleration and deceleration rates for the drive). See the control chain diagram on page 718. 23.01 Speed ref ramp Displays the used speed reference (in rpm) before it input enters the ramping and shaping functions.
Page 308 308 Parameters Name/Value Description Def/FbEq16 23.16 Shape time acc 1 (Visible only when user lock is open with pass code 584. 0.000 s See parameter 96.02 Pass code.) Defines the shape of the acceleration ramp at the beginning of the acceleration. 0.000 s: Linear ramp.
Page 309 Parameters 309 Name/Value Description Def/FbEq16 23.18 Shape time dec 1 (Visible only when user lock is open with pass code 584. 0.000 s See parameter 96.02 Pass code.) Defines the shape of the deceleration ramp at the beginning of the deceleration. See parameter 23.16 Shape time acc 0.000 …...
Page 310 310 Parameters Name/Value Description Def/FbEq16 DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1). Other [bit] Source selection (see Terms and abbreviations page 187). 23.27 Ramp out balancing (Visible only when user lock is open with pass code 584. 0.00 rpm See parameter 96.02 Pass...
Page 311 Parameters 311 Name/Value Description Def/FbEq16 23.29 Variable slope rate (Visible only when user lock is open with pass code 584. 50 ms See parameter 96.02 Pass code.) Defines the rate of the speed reference change when variable slope is enabled by parameter 23.28 Variable slope enable.
Page 312 312 Parameters Name/Value Description Def/FbEq16 23.42 Follower speed corr (Visible only when user lock is open with pass code 584. MF ref 2 torq source See parameter 96.02 Pass code.) Selects the source of the torque reference for the load share function.
Page 313 Parameters 313 Name/Value Description Def/FbEq16 23.201 Enable winch ramps Selects the source to switch between primary ramps Winch ramps defined in parameters 23.202 Acceleration time 1 included 23.205 Deceleration time 2 and winch ramps defined in parameters group 74 Winch general.
Page 314: Speed Reference Conditioning
314 Parameters Name/Value Description Def/FbEq16 23.203 Deceleration time 1 Defines deceleration time 1 required for the speed to 3.00 s change from the speed defined in parameter 46.01 Speed scaling (not from parameter 30.12 Maximum speed) to zero. If the speed reference decreases than the set deceleration rate, the motor speed will follow the reference.
Page 315 Parameters 315 Name/Value Description Def/FbEq16 24.12 Speed error filter Defines the time constant of the speed error low-pass 0 ms time filter. If the used speed reference changes rapidly, the possible interferences in the speed measurement can be filtered with the speed error filter. Reducing the ripple with this filter may cause speed controller tuning problems.
Page 316 316 Parameters Name/Value Description Def/FbEq16 24.15 Damping of zero Defines the damping coefficient for parameter 24.14. The 0.000 value of 0 corresponds to the maximum elimination of the resonance frequency. 20log |H(ω)| = 45 Hz zero ξ = 0.250 zero ξ...
Page 317 Parameters 317 Name/Value Description Def/FbEq16 24.17 Damping of pole Defines the damping coefficient for parameter 24.16. The 0.250 coefficient shapes the frequency response of the resonance frequency filter. A narrower bandwidth results in better dynamic properties. By setting this parameter to 1, the effect of the pole is eliminated.
Page 318 318 Parameters Name/Value Description Def/FbEq16 24.41 Speed error window Enables/disables (or selects a source that Disable control enable enables/disables) speed error window control, sometimes also referred to as deadband control or strip break protection. It forms a speed supervision function for a torque-controlled drive, preventing the motor from running away if the material that is being held under tension breaks.
Page 319: Speed Control
Parameters 319 Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations on page 187). 24.42 Speed window When speed error window control (see parameter 24.41 Normal control mode Speed error window control enable) is enabled, this speed control parameter determines whether the speed controller only observes the proportional term instead of all three (P, I and D) terms.
Page 320 320 Parameters Name/Value Description Def/FbEq16 25.02 Speed proportional Defines the proportional gain (K ) of the speed controller. 10.00; gain Too high a gain may cause speed oscillation. The figure 5.00 below shows the speed controller output after an error (95.21 b1/b2) step when the error remains constant.
Page 321 Parameters 321 Name/Value Description Def/FbEq16 25.03 Speed integration Defines the integration time of the speed controller. The 2.50 s; time integration time defines the rate at which the controller 5.00 output changes when the error value is constant and the (95.21 b1/b2) proportional gain of the speed controller is 1.
Page 322 322 Parameters Name/Value Description Def/FbEq16 25.04 Speed derivation Defines the derivation time of the speed controller. 0.000 s time Derivative action boosts the controller output if the error value changes. The longer the derivation time, the more the speed controller output is boosted during the change. If the derivation time is set to zero, the controller works as a PI controller, otherwise as a PID controller.
Page 323 Parameters 323 Name/Value Description Def/FbEq16 25.06 Acc comp derivation Defines the derivation time for 0.00 s time acceleration(/deceleration) compensation. In order to compensate for a high inertia load during acceleration, a derivative of the reference is added to the output of the speed controller.
Page 324 324 Parameters Name/Value Description Def/FbEq16 25.08 Drooping rate Defines the droop rate in percent of the nominal motor 0.00% speed. Drooping decreases the drive speed slightly as the drive load increases. The actual speed decrease at a certain operating point depends on the droop rate setting and the drive load (= torque reference / speed controller output).
Page 325 Parameters 325 Name/Value Description Def/FbEq16 25.18 Speed adapt min Minimum actual speed for speed controller adaptation. 0 rpm limit Speed controller gain and integration time can be adapted according to actual speed (90.01 Motor speed control). This is done by multiplying the gain (25.02 Speed proportional gain) and integration time...
Page 326 326 Parameters Name/Value Description Def/FbEq16 25.25 Torque adapt max Maximum torque reference for speed controller 0.0% limit adaptation. Speed controller gain can be adapted according to the final unlimited torque reference (26.01 Torque reference TC). This can be used to smooth out disturbances caused by a small load and backlashes.
Page 327 Parameters 327 Name/Value Description Def/FbEq16 25.30 Flux adaption Enables/disables speed controller adaptation based on Enable enable motor flux reference (01.24 Flux actual%). The proportional gain of the speed controller is multiplied by a coefficient of 0…1 between 0…100% flux reference respectively.
Page 328 328 Parameters Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations on page 187). 25.34 Speed controller Defines a control preset for the speed controller autotune Normal autotune mode function. The setting affects the way the torque reference will respond to a speed reference step.
Page 329: Torque Reference Chain
Parameters 329 Name/Value Description Def/FbEq16 DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit Other [bit] Source selection (see Terms and abbreviations on page 187). 25.53 Torque prop Displays the output of the proportional (P) part of the reference speed controller.
Page 330 330 Parameters Name/Value Description Def/FbEq16 26.08 Minimum torque ref Defines the minimum torque reference. Allows for local -300.0% limiting of the torque reference before it is passed on to the torque ramp controller. For absolute torque limiting, refer to parameter 30.19 Minimum torque -1000.0 …...
Page 331 Parameters 331 Name/Value Description Def/FbEq16 Control panel (ref Control panel reference, with initial value from last-used saved) panel reference. See section Using the control panel as an external control source (page 121). Control panel (ref Control panel reference, with initial value from previous copied) source or actual value.
Page 332 332 Parameters Name/Value Description Def/FbEq16 26.15 Load share Defines the scaling factor for the torque reference (the 1.000 torque reference is multiplied by the value). This allows drives sharing the load between two motors on the same mechanical plant to be tailored to share the correct amount each, yet use the same master torque reference.
Page 333 Parameters 333 Name/Value Description Def/FbEq16 DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit Other [bit] Source selection (see Terms and abbreviations page 187). 26.27 Torque limit filter Defines the filtering time of the torque limit. time This parameter is used to smooth the step when changing the limit if the drive is running on torque limit.
Page 334 334 Parameters Name/Value Description Def/FbEq16 26.44 Torque step source Selects the source of the torque step enabled by 26.43 Zero Torque step pointer enable. Zero None. AI1 scaled 12.12 AI1 scaled value (see page 240). AI2 scaled 12.22 AI2 scaled value (see page 242).
Page 335 Parameters 335 Name/Value Description Def/FbEq16 26.52 Oscillation damping Determines (or selects a source that determines) Not selected out enable whether the output of the oscillation damping function is added to the torque reference or not. Note: Before enabling the oscillation damping output, adjust parameters 26.53…26.57.
Page 336 336 Parameters Name/Value Description Def/FbEq16 26.57 Oscillation damping Defines a gain for the output of the oscillation damping 1.0% gain function, ie. how much the output of the filter is amplified before it is added to the torque reference. Oscillation gain is scaled according to the speed controller gain so that changing the gain will not disturb oscillation damping.
Page 337 Parameters 337 Name/Value Description Def/FbEq16 26.76 Torque reference Displays the torque reference after application of act 6 reference additive 2. See the control chain diagram on page 725. This parameter is read-only. -1600.0 …1600.0% Torque reference after application of reference additive 2. See par.
Page 338: Limits
338 Parameters Name/Value Description Def/FbEq16 30 Limits Drive operation limits. 30.01 Limit word 1 Displays limit word 1. This parameter is read-only. Name Description Torq lim 1 = Drive torque is being limited by the motor control (undervoltage control, current control, load angle control or pull-out control), or by the torque limits defined by parameters.
Page 339 Parameters 339 Name/Value Description Def/FbEq16 30.02 Torque limit status Displays the torque controller limitation status word. This parameter is read-only. Name Description Undervoltage *1 = Intermediate DC circuit undervoltage Overvoltage *1 = Intermediate DC circuit overvoltage Minimum torque *1 = Torque is being limited by 30.26 Power motoring limit, 30.27...
Page 340 340 Parameters Name/Value Description Def/FbEq16 30.12 Maximum speed Maximum speed in forward direction. 1500.00 rpm; WARNING! This value must not be lower than 1800.00 rpm 30.11 Minimum speed. (95.20 WARNING! In frequency control mode, this limit is not effective. Make sure the frequency limits (30.13 and 30.14) are set appropriately if frequency control is used.
Page 341 Parameters 341 Name/Value Description Def/FbEq16 30.18 Minimum torque sel Selects a source that switches between two different Minimum predefined minimum torque limits. torque 1 0 = Minimum torque limit defined by 30.19 is active 1 = Minimum torque limit selected by 30.21 is active The user can define two sets of torque limits, and switch...
Page 342 342 Parameters Name/Value Description Def/FbEq16 30.19 Minimum torque 1 Defines a minimum torque limit for the drive (in percent of -300.0% nominal motor torque). See diagram at parameter 30.18 Minimum torque sel. The limit is effective when • the source selected by 30.18 Minimum torque sel is 0, •...
Page 343 Parameters 343 Name/Value Description Def/FbEq16 Other Source selection (see Terms and abbreviations on page 187). 30.23 Minimum torque 2 Defines the minimum torque limit for the drive (in percent -300.0% of nominal motor torque) when • the source selected by parameter 30.18 Minimum torque sel is 1, and...
Page 344: Fault Functions
344 Parameters Name/Value Description Def/FbEq16 30.30 Overvoltage control Enables the overvoltage control of the intermediate DC Disable link. Fast braking of a high inertia load causes the voltage to rise to the overvoltage control limit. To prevent the DC voltage from exceeding the limit, the overvoltage controller automatically decreases the braking torque.
Page 345 Parameters 345 Name/Value Description Def/FbEq16 31.02 External event 1 Selects the type of external event 1. Fault type (95.20 Fault The external event generates a fault. Warning The external event generates a warning. Warning/Fault If the drive is modulating, the external event generates a fault.
Page 346 346 Parameters Name/Value Description Def/FbEq16 31.11 Fault reset selection Selects the source of an external fault reset signal. This Not selected signal will be observed even if it is not the active source in the current control location (EXT1/EXT2/Local). (A reset from the active source will be observed regardless of this parameter.) 0 –>...
Page 347 Parameters 347 Name/Value Description Def/FbEq16 31.12 Autoreset selection Selects faults that are automatically reset. The parameter 0000h is a 16-bit word with each bit corresponding to a fault type. Whenever a bit is set to 1, the corresponding fault is automatically reset.
Page 348 348 Parameters Name/Value Description Def/FbEq16 31.15 Total trials time Defines a time window for automatic fault resets. The 30.0 s maximum number of attempts made during any period of this length is defined by 31.14 Number of trials. Note: If the fault condition remains and cannot be reset, each reset attempt will generate an event and start a new time window.
Page 349 Parameters 349 Name/Value Description Def/FbEq16 31.22 STO indication Selects which indications are given when one or both Fault/Fault run/stop Safe torque off (STO) signals are switched off or lost. The indications also depend on whether the drive is running or stopped when this occurs. The tables at each selection below show the indications generated with that particular setting.
Page 350 350 Parameters Name/Value Description Def/FbEq16 Fault/Event Inputs Indication Running Stopped Fault 5091 Safe Event B5A0 STO torque off event Faults 5091 Safe Event B5A0 STO torque off FA81 event and fault FA81 Safe torque off 1 Safe torque off 1 loss loss Faults...
Page 351 Parameters 351 Name/Value Description Def/FbEq16 31.24 Stall function Selects how the drive reacts to a motor stall condition. Fault A stall condition is defined as follows: • The drive exceeds the stall current limit (31.25 Stall current limit), and • the output frequency is below the level set by parameter 31.27 Stall frequency limit or the motor...
Page 352 352 Parameters Name/Value Description Def/FbEq16 31.30 Overspeed trip Defines, together with 30.11 Minimum speed 30.12 500.00 rpm margin Maximum speed, the maximum allowed speed of the motor (overspeed protection). If 90.01 Motor speed for control exceeds the speed limit defined by parameter 30.11 30.12 by more than the value of this parameter,...
Page 353 Parameters 353 Name/Value Description Def/FbEq16 31.33 Emergency ramp If parameter 31.32 Emergency ramp supervision is set to supervision delay 0%, this parameter defines the maximum time an emergency stop (mode Off1 or Off3) is allowed to take. If the motor has not stopped when the time elapses, the drive trips on 73B0 Emergency ramp failed, sets bit 8 of...
Page 354 354 Parameters Name/Value Description Def/FbEq16 Warning The drive generates a warning, A582 Auxiliary fan not running. 31.37 Ramp stop Parameters 31.37 Ramp stop supervision 31.38 supervision Ramp stop supervision delay, together with 01.29 Speed change rate, provide a supervision function for normal (ie.
Page 355 Parameters 355 Name/Value Description Def/FbEq16 31.42 Overcurrent fault Sets a custom motor current fault limit. 0.00 A limit The drive automatically sets an internal motor current limit according to the drive hardware. The internal limit is appropriate in most cases, but this parameter can be used to set a lower current limit, for example, to protect a permanent magnet motor from demagnetization.
Page 356: Supervision
356 Parameters Name/Value Description Def/FbEq16 Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5). DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit DI1 inverted Digital input DI1 inverted DI2 inverted...
Page 357 Parameters 357 Name/Value Description Def/FbEq16 High Action is taken whenever the signal rises above its upper limit. Abs low Action is taken whenever the absolute value of the signal falls below its (absolute) lower limit. Abs high Action is taken whenever the absolute value of the signal rises above its (absolute) upper limit.
Page 358 358 Parameters Name/Value Description Def/FbEq16 32.15 Supervision 2 Selects the mode of signal supervision function 2. Disabled function Determines how the monitored signal (see parameter 32.17) is compared to its lower and upper limits (32.19 32.20 respectively). The action to be taken when the condition is fulfilled is selected by 32.16.
Page 359: Generic Timer & Counter
Parameters 359 Name/Value Description Def/FbEq16 Abs low Action is taken whenever the absolute value of the signal falls below its (absolute) lower limit. Abs high Action is taken whenever the absolute value of the signal rises above its (absolute) upper limit. Both Action is taken whenever the signal falls below its low limit or rises above its high limit.
Page 360 360 Parameters Name/Value Description Def/FbEq16 33.10 On-time 1 actual Displays the actual present value of on-time timer 1. The timer runs whenever the signal selected by parameter 33.13 On-time 1 source is on. When the timer exceeds the limit set by 33.11 On-time 1 warn limit, bit 0 of...
Page 361 Parameters 361 Name/Value Description Def/FbEq16 33.20 On-time 2 actual Displays the actual present value of on-time timer 2. The timer runs whenever the signal selected by parameter 33.23 On-time 2 source is on. When the timer exceeds the limit set by 33.21 On-time 2 warn limit, bit 1 of...
Page 362 362 Parameters Name/Value Description Def/FbEq16 33.30 Edge counter 1 Actual present value of signal edge counter 1. actual The counter is incremented every time the signal selected by parameter 33.33 Edge counter 1 source switches on or off (or either, depending on the setting of 33.32 Edge counter 1 function).
Page 363 Parameters 363 Name/Value Description Def/FbEq16 33.35 Edge counter 1 Selects the optional warning message for signal edge Edge counter warn message counter 1. 1 exceeded Edge counter 1 A888 Edge counter 1. The message text can be edited exceeded on the control panel by choosing Menu – Settings – Edit texts.
Page 364 364 Parameters Name/Value Description Def/FbEq16 33.42 Edge counter 2 Configures signal edge counter 2. 0000b function Name Function Counter mode 0 = Loop: When the limit is reached, the counter is reset. The counter status (bit 3 of 33.01) remains 1 until the counter is again incremented.
Page 365 Parameters 365 Name/Value Description Def/FbEq16 33.50 Value counter 1 Displays the actual present value of value counter 1. actual The value of the source selected by parameter 33.53 Value counter 1 source is read at one-second intervals and added to the counter. A divisor can be applied to the count (see 33.54 Value counter 1 divider).
Page 366 366 Parameters Name/Value Description Def/FbEq16 33.55 Value counter 1 Selects the optional warning message for value counter Value warn message counter 1 exceeded Value counter 1 A88A Value counter 1. The message text can be edited exceeded on the control panel by choosing Menu – Settings – Edit texts.
Page 367 Parameters 367 Name/Value Description Def/FbEq16 Motor speed 01.01 Motor speed used (see page 192). Other Source selection (see Terms and abbreviations on page 187). 33.64 Value counter 2 Defines a divisor for value counter 2. The value of the 1.000 divider monitored signal is divided by this value before integration.
Page 368: Motor Thermal Protection
368 Parameters Name/Value Description Def/FbEq16 33.203 Number of brake Defines the value to which the brake operation counter is open preset value initialized upon activation of corresponding command set in parameter 33.200 Reset winch counters is set to number of brake open.
Page 369 Parameters 369 Name/Value Description Def/FbEq16 35.04 FPTC status word Displays the status of optional FPTC-xx thermistor protection modules. The word can be used as the source of eg. external events. Note: The “module found” bits are updated regardless of whether the corresponding module is activated. However, the “fault active”...
Page 370 370 Parameters Name/Value Description Def/FbEq16 35.11 Temperature 1 Selects the source from which measured temperature 1 Disabled source is read. Usually this source is from a sensor connected to the motor controlled by the drive, but it could be used to measure and monitor a temperature from other parts of the process as long as a suitable sensor is used as per the selection list.
Page 371 Parameters 371 Name/Value Description Def/FbEq16 2 × Pt100 analog As selection 1 × Pt100 analog I/O, but with two sensors connected in series. Using multiple sensors improves measurement accuracy significantly. 3 × Pt100 analog As selection 1 × Pt100 analog I/O, but with three sensors connected in series.
Page 372 372 Parameters Name/Value Description Def/FbEq16 35.13 Temperature 1 Defines the warning limit for temperature monitoring 110 °C warning limit function 1. When measured temperature 1 exceeds this 230 °F or limit, a warning (A491 External temperature 1) is 4000 ohm generated.
Page 373 Parameters 373 Name/Value Description Def/FbEq16 KTY84 analog I/O KTY84 sensor connected to the analog input selected by parameter 35.24 Temperature 2 AI source and an analog output. The input and output can be on the drive control unit or on an extension module. The following settings are required: •...
Page 374 374 Parameters Name/Value Description Def/FbEq16 PTC analog I/O PTC sensor connected to a standard analog input selected by parameter 35.24 Temperature 2 AI source and an analog output. The input and output can be on the drive control unit or on an extension module. The required settings are the same as with selection KTY84 analog I/O, except that the source selection...
Page 375 Parameters 375 Name/Value Description Def/FbEq16 AI1 actual value Analog input AI1 on the control unit. AI2 actual value Analog input AI2 on the control unit. Other Source selection (see Terms and abbreviations page 187). 35.27 Temperature 2 Shows the calibration of temperature 2. calibration This parameter can be used to calibrate the excitation current of temperature measurement (PT100 and...
Page 376 376 Parameters Name/Value Description Def/FbEq16 35.51 Motor load curve Defines the motor load curve together with parameters 100% 35.52 Zero speed load 35.53 Break point. The load curve is used by the motor thermal protection model to estimate the motor temperature. When the parameter is set to 100%, the maximum load is taken as the value of parameter 99.06 Motor nominal...
Page 377 Parameters 377 Name/Value Description Def/FbEq16 35.54 Motor nominal Defines the temperature rise of the motor above ambient 80 °C or temperature rise when the motor is loaded with nominal current. See the 176 °F motor manufacturer's recommendations. The unit is selected by parameter 96.16 Unit selection.
Page 378 378 Parameters Name/Value Description Def/FbEq16 Warning only Drive generates warning A783 Motor overload when the motor is overloaded to the warning level, that is, parameter 35.05 Motor overload level reaches value 88.0%. Warning and fault Drive generates warning A783 Motor overload when the motor is overloaded to the warning level, that is, parameter...
Page 379 Parameters 379 Name/Value Description Def/FbEq16 35.62 Cable thermal rise Specifies the thermal time of the motor cable for the time thermal protection function in the control program. This value is defined as the time to reach 63% of the nominal cable temperature when the cable is loaded with nominal current (parameter 35.61 Cable nominal...
Page 380 380 Parameters Name/Value Description Def/FbEq16 35.101 DOL starter on Defines a start delay for the motor fan. delay The delay timer starts when the control source selected by parameter 35.100 switches on. After the delay, bit 1 of 35.105 switches on. 0…42949673 s Motor fan start delay.
Page 381: Load Analyzer
Parameters 381 Name/Value Description Def/FbEq16 35.105 DOL starter status Status of the motor fan control logic. word Bit 1 is the control output for the fan, to be selected as the source of, for example, a digital or relay output. The other bits indicate the statuses of the selected control and feedback sources, and the fault status.
Page 382 382 Parameters Name/Value Description Def/FbEq16 Motor current 01.07 Motor current (page 192). Motor torque 01.10 Motor torque (page 192). Dc-voltage 01.11 DC voltage (page 193). Power inu out 01.14 Output power (page 193). Speed ref ramp in 23.01 Speed ref ramp input (page 307).
Page 383 Parameters 383 Name/Value Description Def/FbEq16 36.07 AL2 signal scaling Defines the signal value that corresponds to 100% 100.00 amplitude. 0.00 … 32767.00 Signal value corresponding to 100%. 1 = 1 36.08 Logger function Determines whether amplitude loggers 1 and 2 are active continuously or only when the drive is modulating.
Page 384 384 Parameters Name/Value Description Def/FbEq16 36.20 AL1 below 10% Displays the percentage of samples recorded by 0.00% amplitude logger 1 that fall between 0 and 10%. 0.00 … 100.00% Amplitude logger 1 samples between 0 and 10%. 1 = 1% 36.21 AL1 10 to 20% Displays the percentage of samples recorded by...
Page 385: User Load Curve
Parameters 385 Name/Value Description Def/FbEq16 36.45 AL2 50 to 60% Displays the percentage of samples recorded by 0.00% amplitude logger 2 that fall between 50 and 60%. 0.00 … 100.00% Amplitude logger 2 samples between 50 and 60%. 1 = 1% 36.46 AL2 60 to 70% Displays the percentage of samples recorded by...
Page 386 386 Parameters Name/Value Description Def/FbEq16 37.03 ULC overload Selects how the drive reacts if the absolute value of the Disabled actions monitored signal stays above the overload curve for longer than the value of 37.41 ULC overload timer. Disabled No action taken. Warning The drive generates a warning (A8BE ULC overload...
Page 387 Parameters 387 Name/Value Description Def/FbEq16 37.16 ULC frequency Defines the 1st frequency point on the X-axis of the user 5.0 Hz table point 1 load curve. The frequency points are used in scalar motor control mode when frequency control is being used. The five points must be in order from lowest to highest.
Page 388: Brake Chopper
388 Parameters Name/Value Description Def/FbEq16 37.34 ULC overload point Defines the 4th point of the overload curve. 300.0% 0.0 … 1600.0% Overload point. 1 = 1% 37.35 ULC overload point Defines the 5th point of the overload curve. 300.0% 0.0 … 1600.0% Overload point.
Page 389 Parameters 389 Name/Value Description Def/FbEq16 Overvoltage peak Brake chopper starts to conduct at 100% pulse width protection whenever • the DC voltage exceeds the overvoltage fault limit (a hysteresis applies), and • the drive is not modulating (for example, during a coast stop).
Page 390: Mechanical Brake Control
390 Parameters Name/Value Description Def/FbEq16 43.11 Brake resistor fault Selects the fault limit for the brake resistor protection 105% limit based on the thermal model. See parameter 43.06 Brake chopper function. When the limit is exceeded, the drive trips on fault 7183 BR excess temperature.
Page 391 Parameters 391 Name/Value Description Def/FbEq16 44.03 Brake open torque Displays the currently active brake open torque. See reference parameters 44.200 Brake open torque source 44.201 Brake open torque. This parameter is read-only. -1600.0 … Currently active brake open torque. See par. 1600.0% 46.03 44.06...
Page 392 392 Parameters Name/Value Description Def/FbEq16 44.08 Brake open delay Defines the brake open delay, ie. the delay between the 0.00 s internal open brake command and the release of motor speed control. The delay timer starts when the drive has magnetized the motor and increased the motor torque to the level required for brake release (parameter 44.03...
Page 393 Parameters 393 Name/Value Description Def/FbEq16 44.16 Brake reopen delay Defines a minimum time between brake closure and a 0.00 s subsequent open command. 0.00 … 10.00 s Brake reopen delay. 100 = 1 s 44.17 Brake fault function Determines how the drive reacts upon a mechanical Fault brake control error.
Page 394 394 Parameters Name/Value Description Def/FbEq16 AI2 scaled 12.22 AI2 scaled value (see page 242). Brake torque Parameter 44.02 Brake torque memory. memory Brake open torque Parameter 44.201 Brake open torque. Other Source selection (see Terms and abbreviations on page 187). 44.201 Brake open torque Defines the sign (i.e.
Page 395: Energy Efficiency
Parameters 395 Name/Value Description Def/FbEq16 44.204 Winch brake status Displays the status of the brake. 0b0000 Name Information Winch brake 0 = Brake is closed. open command 1 = Brake is open. Note: This bit is used to control the mechanical brake through a relay output in the winch control program.
Page 396 396 Parameters Name/Value Description Def/FbEq16 45.05 Saved money Displays the monetary savings in thousands compared to x1000 direct-on-line motor connection. This parameter is incremented when 45.06 Saved money rolls over. The currency is defined by parameter 45.17 Tariff currency unit. This parameter is read-only (see parameter 45.21 Energy calculations...
Page 397 Parameters 397 Name/Value Description Def/FbEq16 45.12 Energy tariff 1 Defines energy tariff 1 (price of energy per kWh). 1.000 units Depending on the setting of parameter 45.14 Tariff selection, either this value or 45.13 Energy tariff 2 is used for reference when monetary savings are calculated. The currency is defined by parameter 45.17 Tariff currency...
Page 398: Monitoring/Scaling Settings
398 Parameters Name/Value Description Def/FbEq16 45.19 Comparison power Actual power that the motor absorbs when connected 0.0 kW direct-on-line and operating the application. The value is used for reference when energy savings are calculated. Note: The accuracy of the energy savings calculation is directly dependent on the accuracy of this value.
Page 399 500, the fieldbus reference range of 0…20000 would correspond to a speed of 500…[46.01] rpm. Note: This parameter is effective only with the ABB Drives communication profile. 0.00 … 30000.00 Speed corresponding to minimum fieldbus reference.
Page 400 400 Parameters Name/Value Description Def/FbEq16 46.21 At speed hysteresis Defines the “at setpoint” limits for speed control of the 100.00 rpm drive. When the absolute difference between reference (22.87 Speed reference act 7) and actual speed (90.01 Motor speed for control) becomes smaller than half the value of 46.21 At speed hysteresis, the drive is considered to be...
Page 401 Parameters 401 Name/Value Description Def/FbEq16 46.23 At torque hysteresis Defines the “at setpoint” limits for torque control of the 10.0% drive. When the absolute difference between reference (26.73 Torque reference act 4) and actual torque (01.10 Motor torque) is smaller than 46.23 At torque hysteresis, the drive is considered to be “at setpoint”.
Page 402: Data Storage
402 Parameters Name/Value Description Def/FbEq16 47 Data storage Data storage parameters that can be written to and read from using other parameters’ source and target settings. Note that there are different storage parameters for different data types. See also section Data storage parameters (page 184).
Page 403 Parameters 403 Name/Value Description Def/FbEq16 47.12 Data storage 2 int32 Data storage parameter 10. -2147483648 … 32-bit data. 2147483647 47.13 Data storage 3 int32 Data storage parameter 11. -2147483648 … 32-bit data. 2147483647 47.14 Data storage 4 int32 Data storage parameter 12. -2147483648 …...
Page 404: Panel Port Communication
404 Parameters Name/Value Description Def/FbEq16 47.31 Data storage 1 Defines the scaling of parameter 47.01 Data storage 1 Unscaled real32 type real32 to and from 16-bit integer format. This scaling is used when the data storage parameter is the target of received 16-bit data (defined in parameter group 62 D2D and DDCS receive...
Page 405 Parameters 405 Name/Value Description Def/FbEq16 57.6 kbps 57.6 kbit/s. 86.4 kbps 86.4 kbit/s. 115.2 kbps 115.2 kbit/s. 230.4 kbps 230.4 kbit/s. 49.04 Communication loss Sets a timeout for control panel (or PC tool) 10.0 s time communication. If a communication break lasts longer than the timeout, the action specified by parameter 49.05 Communication loss action...
Page 406 406 Parameters Name/Value Description Def/FbEq16 49.07 Panel comm Activates control panel communication monitoring 0000b supervision force separately for each control location (see section Local control vs. external control on page 120). The parameter is primarily intended for monitoring the communication with the panel when it is connected to the application program and not selected as a control source by drive parameters.
Page 407: Fieldbus Adapter (Fba)
Parameters 407 Name/Value Description Def/FbEq16 49.17 Minimum ext Defines a minimum limit for control panel frequency -500.00 Hz frequency ref panel reference in local control. In local control, the limits in parameter group 30 Limits are in force. See section Local control vs.
Page 408 408 Parameters Name/Value Description Def/FbEq16 Last speed Drive generates an A7C1 FBA A communication warning and freezes the speed to the level the drive was operating at. This only occurs if control is expected from the FBA A interface, or if supervision is forced using parameter 50.26 FBA A comm supervision force.
Page 409 Parameters 409 Name/Value Description Def/FbEq16 Speed The scaling is defined by parameter 46.01 Speed scaling. Frequency The scaling is defined by parameter 46.02 Frequency scaling. 50.05 FBA A ref2 type Selects the type and scaling of reference 2 received from Auto fieldbus adapter A.
Page 410 410 Parameters Name/Value Description Def/FbEq16 Other Source selection (see Terms and abbreviations on page 187). 50.12 FBA A debug mode Enables the display of raw (unmodified) data received Disable from and sent to fieldbus adapter A in parameters 50.13…50.18. This functionality should only be used for debugging. Note: This parameter cannot be changed while the drive is running.
Page 411 Parameters 411 Name/Value Description Def/FbEq16 50.21 FBA A timelevel sel Selects the communication time levels. Normal In general, lower time levels of read/write services reduce CPU load. The table below shows the time levels of the read/write services for cyclic high and cyclic low data with each parameter setting.
Page 412 412 Parameters Name/Value Description Def/FbEq16 Option slot 2 Communication between drive and fieldbus adapter B enabled. The adapter is in slot 2. Option slot 3 Communication between drive and fieldbus adapter B enabled. The adapter is in slot 3. 50.32 FBA B comm loss Selects how the drive reacts upon a fieldbus No action...
Page 413 Parameters 413 Name/Value Description Def/FbEq16 50.34 FBA B ref1 type Selects the type and scaling of reference 1 received from Auto fieldbus adapter B. See parameter 50.04 FBA A ref1 type. 50.35 FBA B ref2 type Selects the type and scaling of reference 2 received from Auto fieldbus adapter B.
Page 414 414 Parameters Name/Value Description Def/FbEq16 50.44 FBA B reference 1 Displays raw (unmodified) reference REF1 sent by the master (PLC) to fieldbus adapter B if debugging is enabled by parameter 50.42 FBA B debug enable. This parameter is read-only. -2147483648 … Raw REF1 sent by master to fieldbus adapter B.
Page 415: Fba A Settings
Parameters 415 Name/Value Description Def/FbEq16 Very fast Very fast speed. Monitoring Low speed. Optimized for PC tool communication and monitoring usage. 50.56 FBA B comm Activates fieldbus communication monitoring separately 0000b supervision force for each control location (see section Local control vs. external control on page 120).
Page 416 416 Parameters Name/Value Description Def/FbEq16 51.28 FBA A par table ver Displays the parameter table revision of the fieldbus adapter module mapping file (stored in the memory of the drive). In format axyz, where ax = major table revision number; yz = minor table revision number.
Page 417: Fba A Data In
Parameters 417 Name/Value Description Def/FbEq16 52 FBA A data in Selection of data to be transferred from drive to fieldbus controller through fieldbus adapter A. Note: 32-bit values require two consecutive parameters. Whenever a 32-bit value is selected in a data parameter, the next parameter is automatically reserved.
Page 418: Fba B Settings
418 Parameters Name/Value Description Def/FbEq16 Other Source selection (see Terms and abbreviations page 187). 53.02 FBA A data out2 Parameters 53.01…53.12 select data to be transferred None from the fieldbus controller to the drive through fieldbus adapter A. None None. CW 16bit Control Word (16 bits) Ref1 16bit...
Page 419 Parameters 419 Name/Value Description Def/FbEq16 54.02 FBA B Par2 Parameters 54.02…54.26 are adapter module-specific. For more information, see the documentation of the fieldbus adapter module. Note that not all of these parameters are necessarily in use. 0…65535 Fieldbus adapter configuration parameter. 1 = 1 …...
Page 420: Fba B Data In
420 Parameters Name/Value Description Def/FbEq16 54.32 FBA B comm SW Displays the patch and build versions of the adapter module firmware in format xxyy, where xx = patch version number, yy = build version number. Example: C802 = 200.02 (patch version 200, build version 2).
Page 421: Embedded Fieldbus
Parameters 421 Name/Value Description Def/FbEq16 Ref2 32bit Reference REF2 (32 bits) CW2 16bit Control Word 2 (16 bits) Other Source selection (see Terms and abbreviations page 187). … … … … 56.12 FBA B data out12 See parameter 56.01 FBA B data out1. None 58 Embedded fieldbus Configuration of the embedded fieldbus (EFB) interface.
Page 422 422 Parameters Name/Value Description Def/FbEq16 8 ODD 1 Eight data bits, odd parity bit, one stop bit. 58.06 Communication Validates any changes in the EFB settings, or activates Enabled control silent mode. Enabled Normal operation. Refresh settings Validates any changed EFB configuration settings. Reverts automatically to Enabled.
Page 423 Parameters 423 Name/Value Description Def/FbEq16 58.10 All packets Displays a count of valid packets addressed to any device on the bus. During normal operation, this number increases constantly. Can be reset from the control panel by keeping Reset depressed for over 3 seconds. 0…4294967295 Number of all received packets.
Page 424 Control profile Defines the control profile used by the protocol. ABB Drives ABB Drives ABB Drives profile (with a 16-bit control word) with registers in the classic format for backward compatibility. Transparent Transparent profile (16-bit or 32-bit control word) with...
Page 425 Parameters 425 Name/Value Description Def/FbEq16 58.26 EFB ref1 type Selects the type and scaling of reference 1 received Auto through the embedded fieldbus interface. The scaled reference is displayed by 03.09 EFB reference Auto Type and scaling are chosen automatically according to which reference chain (see settings Torque, Speed, Frequency) the incoming reference is connected to.
Page 426 426 Parameters Name/Value Description Def/FbEq16 Position Motor position is sent as actual value 1. See parameter 90.06 Motor position scaled. 58.29 EFB act2 type Selects the type/source and scaling of actual value 2 Torque transmitted to the fieldbus network through the embedded fieldbus interface.
Page 427 Parameters 427 Name/Value Description Def/FbEq16 Mode 1 16-bit values (groups 1…255, indexes 1…255): Register address = 400000 + 256 × parameter group + parameter index. For example, parameter 22.80 would be mapped to register 400000 + 5632 + 80 = 405712. Mode 2 32-bit values (groups 1…127, indexes 1…255): Register address = 400000 + 512 ×...
Page 428 428 Parameters Name/Value Description Def/FbEq16 Act2 16bit Actual value ACT2 (16 bits). CW 32bit Control Word (32 bits). Ref1 32bit Reference REF1 (32 bits). Ref2 32bit Reference REF2 (32 bits). SW 32bit Status Word (32 bits). Act1 32bit Actual value ACT1 (32 bits). Act2 32bit Actual value ACT2 (32 bits).
Page 429: Ddcs Communication
Parameters 429 Name/Value Description Def/FbEq16 60 DDCS communication DDCS communication configuration. The DDCS protocol is used in the communication between • drives in a master/follower configuration (see page 129), • the drive and an external controller such as the AC 800M (see page 136), or •...
Page 430 430 Parameters Name/Value Description Def/FbEq16 DDCS follower The drive is a follower on the master/follower (DDCS) link. D2D master The drive is the master on the drive-to-drive (D2D) link. Note: This setting is only to be used with D2D communication implemented by application programming.
Page 431 Parameters 431 Name/Value Description Def/FbEq16 Warning The drive generates an A7CB MF comm loss warning. This only occurs if control is expected from the master/follower link, or if supervision is forced using parameter 60.32 M/F comm supervision force. WARNING! Make sure that it is safe to continue operation in case of a communication break.
Page 432 432 Parameters Name/Value Description Def/FbEq16 60.13 M/F act2 type Selects the type/source and scaling of actual value ACT2 Auto transmitted to the master/follower link. Auto Type/source and scaling follow the type of reference 2 selected by parameter 60.11 M/F ref2 type.
Page 433 Parameters 433 Name/Value Description Def/FbEq16 60.17 Follower fault action (Effective in the master only.) Selects how the drive Fault reacts to a fault in a follower. See also parameter 60.23 M/F status supervision sel Note: Each follower must be configured to transmit its status word as one of the three data words in parameters 61.01…61.03.
Page 434 434 Parameters Name/Value Description Def/FbEq16 60.19 M/F comm Parameters 60.19…62.28 are only effective when the supervision sel 1 drive is the master on a D2D (drive-to-drive) link, implemented by application programming. See parameters 60.01 M/F communication port 60.03 mode, and Drive (IEC 61131-3) application programming manual (3AUA0000127808 [English]).
Page 435 Parameters 435 Name/Value Description Def/FbEq16 60.23 M/F status (This parameter is only effective when the drive is the supervision sel 1 master on a D2D link. See parameters 60.01 M/F communication port 60.03 M/F mode.) In the master, parameters 60.23 M/F status supervision sel 1 60.24 M/F status supervision sel 2 specify the...
Page 436 436 Parameters Name/Value Description Def/FbEq16 60.27 M/F status supv In the D2D, parameters 60.27 M/F status supv mode sel mode sel 1 60.28 M/F status supv mode sel 2 specify the mode of follower status word monitoring. Each follower can individually be set to be monitored continuously, or only when it is in stopped state.
Page 437 ABB engineered The drive is an “engineered drive” (data sets 10…25 are drive used). ABB standard drive The drive is a “standard drive” (data sets 1…4 are used). 60.51 DDCS controller Selects the DDCS channel used for connecting an...
Page 438 438 Parameters Name/Value Description Def/FbEq16 Slot 2B Channel B on FDCO module in slot 2 (with ZCU control unit only). Slot 3B Channel B on FDCO module in slot 3 (with ZCU control unit only). RDCO CH 0 Channel 0 on RDCO module (with BCU control unit only). XD2D Connector XD2D.
Page 439 Parameters 439 Name/Value Description Def/FbEq16 60.58 DDCS controller Sets a timeout for communication with the external 100 ms comm loss time controller. If a communication break lasts longer than the timeout, the action specified by parameter 60.59 DDCS controller comm loss function is taken.
Page 440 440 Parameters Name/Value Description Def/FbEq16 60.60 DDCS controller Selects the type and scaling of reference 1 received from Auto ref1 type the external controller. The resulting value is shown by 03.11 DDCS controller ref Auto Type and scaling are chosen automatically according to which reference chain (see settings Torque, Speed, Frequency) the incoming reference is connected to.
Page 441 Parameters 441 Name/Value Description Def/FbEq16 60.64 Mailbox dataset Selects the pair of data sets used by the mailbox service Dataset selection in the drive/controller communication. 32/33 See section External controller interface (page 136). Dataset 32/33 Data sets 32 and 33. Dataset 24/25 Data sets 24 and 25.
Page 442 442 Parameters Name/Value Description Def/FbEq16 60.201 Winch drive Defines the dependency of drives in the M/F link. structure 1 Activates communication supervision. Setting the bit from 0 to 1 activates the dedicated drive as a follower. Bit 14 and 15 automatically sets the following control modes in follower drives.: Bit 15 Description Manual setup...
Page 443 Parameters 443 Name/Value Description Def/FbEq16 60.205 Winch drive Selects the Winch drive structure. Structure 1 structure sel Note: The selection is effective only when drive is not modulating (stopped). Structure 1 Drive can be used as a follower or as a sub system master.
Page 444 444 Parameters Name/Value Description Def/FbEq16 60.212 Master reference 2 Displays the torque reference from master drive. This parameter is read-only. -1600...1600 Master drive torque reference. 1 = 1 60.213 Master control word Displays the control word data from master drive. 0b0000 This parameter is read-only.
Page 445 Parameters 445 Name/Value Description Def/FbEq16 60.221 Follower 1 status Status data transferred from winch follower 1 drive. 0b0000 word This parameter is read-only. Name Description Drive ready 1 = Follower 1 drive ready status. Drive fault 1 = Follower 1 drive is faulty. Torque prove ok 1 = Torque proving is ok in Follower 1 drive.
Page 446: D2D And Ddcs Transmit Data
446 Parameters Name/Value Description Def/FbEq16 60.228 Follower 8 status Status data transferred from winch follower 8 drive. See 0b0000 word parameter 60.221 Follower 1 status word (page 445). This parameter is read-only. 0b0000...0b1111 Winch follower 8 status. 60.229 Follower 9 status Status data transferred from winch follower 9 drive.
Page 447 Parameters 447 Name/Value Description Def/FbEq16 Act1 16bit Actual value ACT1 (16 bits) Act2 16bit Actual value ACT2 (16 bits) Follower CW A word consisting of bits 0…11 of 06.01 Main control word and the bits selected by parameters 06.45…06.48. Note: Bit 3 of the follower control word is kept on as long the master is modulating, and when it switches to 0, the follower coasts to a stop.
Page 448 448 Parameters Name/Value Description Def/FbEq16 61.27 M/F data 3 value Displays the data to be sent onto the master/follower link as word 3 as an integer. If no data has been preselected by 61.03 M/F data 3 selection, the value to be sent can be written directly into this parameter.
Page 449 Parameters 449 Name/Value Description Def/FbEq16 SW 16bit Status Word (16 bits) Act1 16bit Actual value ACT1 (16 bits) Act2 16bit Actual value ACT2 (16 bits) Other Source selection (see Terms and abbreviations page 187). 61.52 Data set 11 data 2 Preselects the data to be sent as word 2 of data set 11 to None selection...
Page 450: D2D And Ddcs Receive Data
450 Parameters Name/Value Description Def/FbEq16 61.102 Data set 11 data 2 Displays (in integer format) the data to be sent to the value external controller as word 2 of data set 11. If no data has been preselected by 61.52 Data set 11 data 2 selection, the value to be sent can be written directly into this parameter.
Page 451 Parameters 451 Name/Value Description Def/FbEq16 None None. Follower SW Status word of the follower. See also parameter 60.18 Follower enable. Other Source selection (see Terms and abbreviations page 187). 62.05 Follower node 2 Defines a target for the data received as word 2 from the None data 2 sel first follower (ie.
Page 452 452 Parameters Name/Value Description Def/FbEq16 62.25 MF/D2D data 1 (Follower only) Displays, in integer format, the data value received from the master as word 1. Parameter 62.01 M/F data 1 selection can be used to select a target for the received data. This parameter can also be used as a signal source by other parameters.
Page 453 Parameters 453 Name/Value Description Def/FbEq16 62.32 Follower node 3 Displays, in integer format, the data received from the data 2 value second follower (ie. follower with node address 3) as word 2. Parameter 62.08 Follower node 3 data 2 sel can be used to select a target for the received data.
Page 454 454 Parameters Name/Value Description Def/FbEq16 62.37 M/F communication In the master, displays the status of the communication status 1 with followers specified by parameter 60.19 M/F comm supervision sel In a follower, bit 0 indicates the status of the communication with the master. Name Description Follower 1...
Page 455 1 and 3 from the external controller. These data sets are used in ModuleBus communication with a “standard drive” (60.50 DDCS controller drive type ABB standard drive). Parameters 62.95…62.100 display the data received from the external controller in integer format, and can be used as sources by other parameters.
Page 456 456 Parameters Name/Value Description Def/FbEq16 62.53 Data set 10 data 3 Defines a target for the data received as word 3 of data None selection set 10. See also parameter 62.103 Data set 10 data 3 value. For the selections, see parameter 62.51 Data set 10 data selection.
Page 457: Winch General
Parameters 457 Name/Value Description Def/FbEq16 62.103 Data set 10 data 3 Displays (in integer format) the data received from the value external controller as word 3 of data set 10. A target for this data can be selected by parameter 62.53 Data set 10 data 3 selection.
Page 458 458 Parameters Name/Value Description Def/FbEq16 DI6 inverted Digital input DI6 inverted DIO1 inverted Digital input/output DIO1 inverted DIO2 inverted Digital input/output DIO2 inverted Other [bit] Source selection (see Terms and abbreviations page 187). 74.02 Handmooring mode Enables/disables the Handmooring mode. FALSE enable When the source selected with this parameter is ON, and...
Page 459 Parameters 459 Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations page 187). 74.03 Automooring mode Enables/disables the Automooring mode. FALSE enable When the source selected with this parameter is ON, and EXT2 is selected as control location, the Automooring mode is active.
Page 460 460 Parameters Name/Value Description Def/FbEq16 74.09 Winch configuration Specifies winch software related options for certain 0b0010 word features that are required to operate differently from their default behavior. Name Description Control stand 0= A control stand remains enabled when the drive is tripped. That is, a disable at rising edge on control stand enable input is not required after a fault fault...
Page 461 Parameters 461 Name/Value Description Def/FbEq16 0b0000...0b1111 Winch configuration word 74.10 Chain length calc Enables/disables the chain length calculation. Disabled enable See parameters 74.01 Anchor mode enable 09.01 Winch status word 1, bit 0. Disabled Enabled In anchor mode Enables the chain length when anchor mode is active. See parameters 74.01 Anchor mode enable 09.01...
Page 462 462 Parameters Name/Value Description Def/FbEq16 74.12 Chain absolute Absolute total (maximum) length of chain in use. 0.000 length See parameters 09.13 Chain length OUT 09.14 Chain length -2000.000... Chain absolute length. 1000 = 1 m 2000.000 m 74.20 Anchor max speed Provides positive speed reference scaling for the 1500 heave...
Page 463 Parameters 463 Name/Value Description Def/FbEq16 74.26 Anchor min speed Defines the minimum speed reference at which the drive starts running when start command is given in Anchor mode and the input speed reference is below anchor minimum speed. When the input speed reference exceeds the value set in this parameter, the output speed reference follows the input speed reference.
Page 464 464 Parameters Name/Value Description Def/FbEq16 DIO2 inverted Digital input/output DIO2 inverted Other [bit] Source selection (see Terms and abbreviations page 187). 74.28 Anchor overload Maximum torque limit in anchor mode after start torque limit command during 2 min, if speed is below 74.29 Anchor overload speed limit.
Page 465 Parameters 465 Name/Value Description Def/FbEq16 74.36 Handmooring min Defines the minimum speed reference at which the drive speed starts running when start command is given in Handmooring mode and the input speed reference is below this minimum speed. When the input speed reference exceeds the value set in this parameter, the output speed reference follows the input speed reference.
Page 466 466 Parameters Name/Value Description Def/FbEq16 DI1 inverted Digital input DI1 inverted DI2 inverted Digital input DI2 inverted DI3 inverted Digital input DI3 inverted DI4 inverted Digital input DI4 inverted DI5 inverted Digital input DI5 inverted DI6 inverted Digital input DI6 inverted DIO1 inverted Digital input/output DIO1 inverted DIO2 inverted...
Page 467 Parameters 467 Name/Value Description Def/FbEq16 74.52 Speed ramp Defines the absolute speed deviation level for the 50.00 deviation level ramping state (acceleration/deceleration). 0.00... Speed ramp deviation level. 1 = 1 rpm 30000.00 rpm 74.53 Speed match action Determines how the drive reacts upon a speed match Warning error.
Page 468 468 Parameters Name/Value Description Def/FbEq16 74.62 Rope tension Specifies rope tension configuration related settings that configuration can be enabled and disabled by toggling the specific bits. Name Description Inertia reduction 0 = Actual rope tension displayed in parameters 09.23 09.24 is not compensated with the inertia torque.
Page 469 Parameters 469 Name/Value Description Def/FbEq16 74.69 Winch system Displays the friction torque estimated at winch system speed 4 torque speed 4 from the winch system ID run procedure. See parameter 74.74 Winch system speed Alternatively you can enter the friction torque value in this parameter, if the friction torque is manually calculated.
Page 470 470 Parameters Name/Value Description Def/FbEq16 74.76 Handmooring Selects the speed levels for handmooring maximum Disable switch level speed based on the actual motor torque level (01.10). A low torque level is used with higher speed and high torque level is used with lower speed. •...
Page 471 Parameters 471 Name/Value Description Def/FbEq16 74.77 Handmooring Defines torque limit for handmooring switch torque level 30.0 switch level torque supervision function. • Handmooring maximum speed can be switched between two-speed levels based on the status of actual motor torque level. •...
Page 472 472 Parameters Name/Value Description Def/FbEq16 74.80 Handmooring max Displays the status of Handmooring maximum speed 0b0000 speed sel sw selections. This parameter is read-only. Name Description Handmooring sel 1 = Parameter 74.81 Handmooring max speed sel in 1 source in 1 selected.
Page 473 Parameters 473 Name/Value Description Def/FbEq16 DI6 inverted Digital input DI6 inverted DIO1 inverted Digital input/output DIO1 inverted DIO2 inverted Digital input/output DIO2 inverted Other [bit] Source selection (see Terms and abbreviations page187). 74.82 Handmooring max Source 2 to select the used Handmooring maximum FALSE speed sel in 2 speed in heave or lower direction.
Page 474 474 Parameters Name/Value Description Def/FbEq16 74.83 Handmooring max Defines speed reference scaling in Handmooring mode 1500 speed heave set 1 (heave direction) when selected with parameter 74.81 Handmooring max speed sel in 1 74.82 Handmooring max speed sel in 2. It also defines the speed limit in Handmooring mode.
Page 475 Parameters 475 Name/Value Description Def/FbEq16 74.89 Torque high status 0b0000 Torque high status word. Displays the status of high word torque supervision functions for different control modes. Name Description Handmooring high 1 = High torque warning condition detected in Handmooring torque warning mode.
Page 476: Winch Interface
476 Parameters Name/Value Description Def/FbEq16 Fault Function triggers the fault D10B High automooring torque level. 74.96 Automooring high Defines torque level limit for automooring high torque 300.0 torque level limit level supervision function. 0.0...600.0% Automooring high torque level limit 10 = 1% 74.97 Automooring high Defines delay time for automooring high torque level...
Page 477 Parameters 477 Name/Value Description Def/FbEq16 No enable signal The enable signals (75.10 Control stand 1 enable 75.14 Control stand 2 enable 75.18 Control stand 3 enable) do not have any effect. The control stand where the joystick start and reference commands are activated has the control.
Page 478 478 Parameters Name/Value Description Def/FbEq16 75.04 Control stand Selects the type of control stand joystick AI signal. Unipolar joystick mode Unipolar Joystick analog input is unipolar. The minimum input signal runs the motor at the maximum reference in the reverse direction and the maximum input at the maximum reference in the forward direction.
Page 479 Parameters 479 Name/Value Description Def/FbEq16 Bipolar Joystick analog input is bipolar. In this case, there is only one DI used for giving start command. The direction is coming from the AI reference sign. Bipolar analog input is -10v to 10 v and the user scales the AI scaled at AI min to -100% and AI scaled at AI max to 100%.
Page 480 480 Parameters Name/Value Description Def/FbEq16 75.11 Control stand 1 Selects the signal source for control stand 1 reference. AI1 scaled reference Usually, this reference is a speed reference in percent of the absolute maximum speed. That is, the analog minimum/maximum values in group 12 Standard AI set, such that 100% analog scaled value gives the absolute maximum speed.
Page 481 Parameters 481 Name/Value Description Def/FbEq16 75.13 Control stand 1 Defines the source of start, stop and direction (lower) lower command for control stand 1. Activates step reference speed 1 when parameter 75.11 Control stand 1 reference is set to step reference. FALSE TRUE Digital input DI1...
Page 482 482 Parameters Name/Value Description Def/FbEq16 75.23 Multi FB stand Enables multiple fieldbus stand to participate in the Winch FB enable control stand logic. bitEnable FALSE TRUE Winch FB CW Parameter 09.09 Winch FB control word, bit 0 activated. bitEnable to do: new (check description) Winch FB CW Parameter 09.09 Winch FB control...
Page 483 Parameters 483 Name/Value Description Def/FbEq16 Winch FB CW Parameter 09.09 Winch FB control word, bit 2 activated. bitLower to do: new (check description) Other [bit] Source selection (see Terms and abbreviations page 187). 75.30 Step reference Defines the source for selecting the step reference 2. FALSE selector 2 The output can be read from signal...
Page 484: Automooring
484 Parameters Name/Value Description Def/FbEq16 76 Automooring Settings for Automooring. See section Automooring on page 58. 76.01 Automooring mode Selects the Automooring mode. Not used See section Automooring on page 58. Not used No action is taken. Time control It is based on internal torque measurement with DTC, also selected in parameter 76.10 Tension feedback source.
Page 485 Parameters 485 Name/Value Description Def/FbEq16 AM Style 2 In this method, the Automooring speed reference is varied linearly inside deadband zone until Inzone delay elapses. AM Style 3 In this method, the Automooring speed reference is varied linearly inside deadband zone, but the reference is held zero at the first crossing of setpoint from either direction.
Page 486 486 Parameters Name/Value Description Def/FbEq16 76.05 Automooring min Defines the minimum Automooring level (%); the rope 20.0 tension tension level that must be present before Automooring starts, usually as a result of Handmooring. If this level is not exceeded, a protective action is taken based on the selections in parameter 76.07 AM min protection...
Page 487 Parameters 487 Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations page 187). 76.11 Min automooring Defines the minimum Automooring set point level (%) setpoint level that can be used. This parameter is a limitation to the Automooring set point if an external reference source is used.
Page 488 488 Parameters Name/Value Description Def/FbEq16 0.0...300.0% Automooring set point in percent. 10 = 1% 76.17 Automooring Defines the constant value for Automooring setpoint4, 80.0 setpoint4 that is, the torque limitation of the speed controller. Automooring set point is the rope tension reference. 0.0...300.0% Automooring set point in percent.
Page 489 Parameters 489 Name/Value Description Def/FbEq16 DI5 inverted Digital input DI5 inverted DI6 inverted Digital input DI6 inverted DIO1 inverted Digital input/output DIO1 inverted DIO2 inverted Digital input/output DIO2 inverted Other [bit] Source selection (see Terms and abbreviations page 187). 76.21 AM setpoint selector See parameter 76.20 AM setpoint selector 1...
Page 490 490 Parameters Name/Value Description Def/FbEq16 76.33 Deadband low level Defines the Automooring dead band low; triggering level 10.0 to stop Automooring after in-zone delay (parameter 76.34 In zone time delay). This parameter is valid in the time-control or load-cell Automooring mode (parameter 76.01 Automooring mode).
Page 491 Parameters 491 Name/Value Description Def/FbEq16 76.43 Rotating mode time In rotating mode, at first the motor rolls Out the rope (for the time 76.43 Rotating mode time with the speed - 76.42 Rotating mode speed) and measures the torque in the middle of the sequence, and then rolls In the rope (for the time 76.43 Rotating mode time...
Page 492 492 Parameters Name/Value Description Def/FbEq16 DIO2 Digital input/output DIO2 DI1 inverted Digital input DI1 inverted DI2 inverted Digital input DI2 inverted DI3 inverted Digital input DI3 inverted DI4 inverted Digital input DI4 inverted DI5 inverted Digital input DI5 inverted DI6 inverted Digital input DI6 inverted DIO1 inverted Digital input/output DIO1 inverted...
Page 493 Parameters 493 Name/Value Description Def/FbEq16 DI4 inverted Digital input DI4 inverted DI5 inverted Digital input DI5 inverted DI6 inverted Digital input DI6 inverted DIO1 inverted Digital input/output DIO1 inverted DIO2 inverted Digital input/output DIO2 inverted Other [bit] Source selection (see Terms and abbreviations page 187).
Page 494 494 Parameters Name/Value Description Def/FbEq16 Digital input DI5 Digital input DI6 DIO1 Digital input/output DIO1 DIO2 Digital input/output DIO2 DI1 inverted Digital input DI1 inverted DI2 inverted Digital input DI2 inverted DI3 inverted Digital input DI3 inverted DI4 inverted Digital input DI4 inverted DI5 inverted Digital input DI5 inverted DI6 inverted...
Page 495 Parameters 495 Name/Value Description Def/FbEq16 76.75 AM setpoint selector Specifies the configuration word which allows the truth conf A table in parameter 76.20 AM setpoint selector 1 srcA (page 488) freely configurable. The bits 0-5 of this word defines whether the entries in Source A column of the truth table takes the value 1 or 0.
Page 496 496 Parameters Name/Value Description Def/FbEq16 76.76 AM setpoint selector Specifies the configuration word which allows the truth conf B table in parameter 76.20 AM setpoint selector 1 srcA (page 488) freely configurable. The bits 0-5 of this word defines whether the entries in Source B column of the truth table takes the value 1 or 0.
Page 497 Parameters 497 Name/Value Description Def/FbEq16 76.77 AM setpoint selector Specifies the configuration word which allows the truth conf C table in parameter 76.20 AM setpoint selector 1 srcA (page 488) freely configurable. The bits 0-5 of this word defines whether the entries in Source C column of the truth table takes the value 1 or 0.
Page 498: Anchor Stowing Protection
498 Parameters Name/Value Description Def/FbEq16 76.85 AM min prot max Defines the number of trials of minimum tension starts condition checking before the drive trips on a fault. • The counter is incremented each time the drive starts from remooring and then stops due to actual rope tension below the minimum tension level.
Page 499 Parameters 499 Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations page187). 77.02 Disable function Used to temporarily defeat anchor stowing protection. Disabled When the signal specified with this parameter is ON, anchor stowing protection is disabled. After the signal returns to OFF, anchor stowing protection continue to be disabled for the period defined with parameter 77.03...
Page 500 500 Parameters Name/Value Description Def/FbEq16 Both Anchor stowing protection is active in both running directions. 77.06 Activation chain Defines the chain/rope length at which the anchor 4000.0 length stowing protection is activated. This setting works in parallel with parameter 77.11 Anchor external detection.
Page 501: Slip Detection
Parameters 501 Name/Value Description Def/FbEq16 DIO1 inverted Digital input/output DIO1 inverted DIO2 inverted Digital input/output DIO2 inverted Other [bit] Source selection (see Terms and abbreviations page187). 78 Slip detection Settings for slip detection. See section Slip detection on page 75. 78.01 Slip detection Enables/disables the slip detection.
Page 502 502 Parameters Name/Value Description Def/FbEq16 DI5 inverted Digital input DI5 inverted DI6 inverted Digital input DI6 inverted DIO1 inverted Digital input/output DIO1 inverted DIO2 inverted Digital input/output DIO2 inverted Other [bit] Source selection (see Terms and abbreviations page187). 78.02 Disable function Enables/disables the temporarily defeat slip detection.
Page 503 Parameters 503 Name/Value Description Def/FbEq16 78.06 Activation chain Chain/rope speed limit on load side of the torque limiter. 10.00 speed limit See parameter 78.01 Slip detection enable 09.11 Chain actual speed. 0.00... Activation chain/rope speed limit. 1 = 1 mm/s 18000.00 mm/s 78.07 Activation drive...
Page 504: Peak Torque Protection
504 Parameters Name/Value Description Def/FbEq16 79 Peak torque Settings for peak torque protection. protection See section on page Peak torque protection on page 76. 79.01 Peak torque Enables/disables the peak torque protection. Disabled protection enable The function is used to soften the mechanical loads caused by a tightening rope.
Page 505: Power Control
Parameters 505 Name/Value Description Def/FbEq16 79.04 Activation speed Activates peak torque protection when the absolute value limit of actual signal 01.01 Motor speed used exceeds this limit and actual signal 01.10 Motor torque exceeds the limit set with parameter 79.03 Activation torque limit.
Page 506 506 Parameters Name/Value Description Def/FbEq16 DI6 inverted Digital input DI6 inverted DIO1 inverted Digital input/output DIO1 inverted DIO2 inverted Digital input/output DIO2 inverted Other [bit] Source selection (see Terms and abbreviations page187). 80.02 Set 1 torque level1 Torque level for crosspoint 1 in forward operation (heaving the winch).
Page 507 Parameters 507 Name/Value Description Def/FbEq16 80.13 Set 2 torque level2 Torque level for crosspoint 2 in reverse operation (lowering the winch). 100% = winch motor nominal torque 0.0...3000.0% Level in percentage 10 = 1% 80.14 Set 2 torque level3 Torque level for crosspoint 3 in reverse operation (lowering the winch).
Page 508 508 Parameters Name/Value Description Def/FbEq16 80.26 Torque acc time Defines torque acceleration time. 10.00 0.00...30000.00 s Torque acceleration time in seconds. 100 = 1 s 80.27 Torque dec time Defines torque deceleration time. 10.00 0.00...30000.00 s Torque deceleration time in seconds. 100 = 1 s 80.30 Set1/Set2 switch...
Page 509: Winch System Check
Parameters 509 Name/Value Description Def/FbEq16 81 Winch system check Settings for torque proving and brake slip detection. See sections Brake system checks – Torque proving Brake system checks – Brake slip on page 103. 81.01 Torque proving Selects whether Torque proving (electrical test) is active Disabled enable or not.
Page 510: Clutch Control
510 Parameters Name/Value Description Def/FbEq16 81.04 Brake slip speed Defines the motor slip speed allowed during mechanical 50.0 limit brake opening. If the motor speed exceeds this level during winch system check time, a motor brake slipping fault D103 Motor brake slipping is generated.
Page 511 Parameters 511 Name/Value Description Def/FbEq16 82.02 Clutch control 1 Selects the source for activation of clutch control speed Disabled selection 1. When the source signal is ON, clutch control speed 1 is applied and the drive is started if allowed with parameter 84.01 Synchro control.
Page 512: Synchro Control
512 Parameters Name/Value Description Def/FbEq16 DI4 inverted Digital input DI4 inverted DI5 inverted Digital input DI5 inverted DI6 inverted Digital input DI6 inverted DIO1 inverted Digital input/output DIO1 inverted DIO2 inverted Digital input/output DIO2 inverted Other [bit] Source selection (see Terms and abbreviations page 187).
Page 513 Parameters 513 Name/Value Description Def/FbEq16 84.03 Sync corr mode Defines the synchronization correction mode used in Direct Synchro command activation with parameter 84.02 Synchro sel Direct Direct mode of synchronization correction. In this mode, the difference between the Master position and the Follower position at the time of Synchro command activation is taken as position error.
Page 514 514 Parameters Name/Value Description Def/FbEq16 84.06 Synchro err limit Defines the position synchronization error limit in the 10.00 drive. If 84.20 Actual position error is greater or equal to this limit for more than the time defined in parameter 84.07 Synchro err fault delay, then drive generates the fault D10B Synchron...
Page 515: Feedback Selection
Parameters 515 Name/Value Description Def/FbEq16 84.21 Target position Displays the target position from the master system. The 0.00 target source is defined by parameter 84.40 Target position source. This parameter is read-only. -32000.00... Synchro control target position. 100 = 1 unit 32000.00 unit 84.22 Offset value...
Page 516 516 Parameters Name/Value Description Def/FbEq16 90.02 Motor position Displays the motor position (within one revolution) received from the source selected by parameter 90.41 Motor feedback selection. In case measured feedback is selected, it is also scaled by the motor gear function (90.43 Motor gear numerator 90.44 Motor gear denominator).
Page 517 Parameters 517 Name/Value Description Def/FbEq16 90.06 Motor position Displays the calculated motor position. scaled The axis mode (linear or rollover) and resolution are defined by parameters 90.48 Motor position axis mode 90.49 Motor position resolution respectively. Note: The position value can be sent on a fast time level to the fieldbus controller by selecting Position in either...
Page 518 518 Parameters Name/Value Description Def/FbEq16 90.15 Encoder 1 Displays the revolutions of (multiturn) encoder 1 within its revolutions raw value range (see parameter 92.14 Revolution data width) as a raw measurement. This parameter is read-only. 0…16777215 Raw encoder 1 revolution count. 90.20 Encoder 2 speed Displays encoder 2 speed in rpm.
Page 519 Parameters 519 Name/Value Description Def/FbEq16 90.27 Load revolution Displays the load revolution count extension. extension The counter is incremented when the position selected 90.51 Load feedback selection wraps around in the positive direction, and decremented in the negative direction. This parameter is read-only. -2147483648 …...
Page 520 520 Parameters Name/Value Description Def/FbEq16 Encoder 1 Actual speed measured by encoder 1. The encoder is set up by the parameters in group 92 Encoder 1 configuration. Encoder 2 Actual speed measured by encoder 2. The encoder is set up by the parameters in group 93 Encoder 2 configuration.
Page 521 Parameters 521 Name/Value Description Def/FbEq16 90.48 Motor position axis Selects the axis type for motor position measurement. Rollover mode Linear Linear. Rollover The value is between 0 and 1 revolutions, and rolls over at 360 degrees. 90.49 Motor position Defines how many bits are used for motor position count resolution within one revolution.
Page 522 522 Parameters Name/Value Description Def/FbEq16 90.53 Load gear Parameters 90.53 90.54 define a gear function numerator between the load (ie. driven equipment) speed and the encoder feedback selected by parameter 90.51 Load feedback selection. The gear can be used to correct a difference between the load and encoder speeds for example if the encoder is not mounted directly on the rotated machinery.
Page 523 Parameters 523 Name/Value Description Def/FbEq16 90.60 Pos counter error Selects how the position counter reacts to loss of load Request re- and boot action feedback. initialization Request re- Bit 4 of 90.35 Pos counter status is cleared. initialization Reinitialization of position counter is recommended. Continue from Position counting resumes from the previous value over previous value...
Page 524 524 Parameters Name/Value Description Def/FbEq16 Pos counter init Parameter 90.65 Pos counter init value. value Other Source selection (see Terms and abbreviations on page 187). 90.67 Pos counter init cmd Selects a digital source (for example, a limit switch Not selected source connected to a digital input) that initializes the position counter.
Page 525 Parameters 525 Name/Value Description Def/FbEq16 Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5).
Page 526 526 Parameters Name/Value Description Def/FbEq16 DIO2 Digital input/output DIO2 DI1 inverted Digital input DI1 inverted DI2 inverted Digital input DI2 inverted DI3 inverted Digital input DI3 inverted DI4 inverted Digital input DI4 inverted DI5 inverted Digital input DI5 inverted DI6 inverted Digital input DI6 inverted DIO1 inverted Digital input/output DIO1 inverted...
Page 527 Parameters 527 Name/Value Description Def/FbEq16 Digital input DI4 Digital input DI5 Digital input DI6 DIO1 Digital input/output DIO1 DIO2 Digital input/output DIO2 DI1 inverted Digital input DI1 inverted DI2 inverted Digital input DI2 inverted DI3 inverted Digital input DI3 inverted DI4 inverted Digital input DI4 inverted DI5 inverted...
Page 528: Encoder Module Settings
528 Parameters Name/Value Description Def/FbEq16 90.212 Rotary supervision Defines the time delay to receive the pulses from 10.0 delay feedback sensor. The delay time counts as soon as the absolute value of 90.01 Motor speed for control is greater than 21.06 Zero speed limit.
Page 529 Parameters 529 Name/Value Description Def/FbEq16 91.06 Module 2 Displays the temperature measured through the sensor temperature input of interface module 2. The unit is selected by parameter 96.16 Unit selection. Note: With a PTC sensor, the unit is ohms. This parameter is read-only. 0…1000 °C, °F or Temperature measured through interface module 2.
Page 530 530 Parameters Name/Value Description Def/FbEq16 91.14 Module 2 location Specifies the slot (1…3) on the control unit of the drive Slot 3 into which the interface module is installed. Alternatively, specifies the node ID of the slot on an FEA-03 extension adapter.
Page 531: Encoder 1 Configuration
Parameters 531 Name/Value Description Def/FbEq16 91.33 Module 1 emulated With interface module 1, defines when zero pulses are 0.00000 Z-pulse offset emulated in relation to zero position received from the encoder. For example, with a value of 0.50000, a zero pulse is emulated whenever the encoder position passes 0.5 revolutions.
Page 532 532 Parameters Name/Value Description Def/FbEq16 92.02 Encoder 1 source Selects the interface module that the encoder is Module 1 connected to. (The physical locations and types of encoder interface modules are defined in parameter group 91 Encoder module settings.) Module 1 Interface module 1.
Page 533 Parameters 533 Name/Value Description Def/FbEq16 92.12 Speed calculation (Visible when a TTL, TTL+ or HTL encoder is selected) Auto rising mode Selects the speed calculation mode. *With a single-track encoder (parameter 92.11 Pulse encoder type is set to Single track), the speed is always positive.
Page 534 534 Parameters Name/Value Description Def/FbEq16 Enable Estimated position used. (Uses position interpolation; extrapolated at the time of data request.) 92.13 Position data width (Visible when an absolute encoder is selected) Defines the number of bits used to indicate position within one revolution. For example, a setting of 15 bits corresponds to 32768 positions per revolution.
Page 535 Parameters 535 Name/Value Description Def/FbEq16 92.21 Encoder cable fault (Visible when a TTL, TTL+ or HTL encoder is selected) A, B mode Selects which encoder cable channels and wires are monitored for wiring faults. A, B A and B. A, B, Z A, B and Z.
Page 536 536 Parameters Name/Value Description Def/FbEq16 Continuous Continuous position data transfer mode. 92.31 EnDat max (Visible when 92.01 Encoder 1 type Absolute encoder) 50 ms calculation time Selects the maximum encoder calculation time for an EnDat encoder. Note: This parameter needs to be set only when an EnDat encoder is used in continuous mode, ie.
Page 537: Encoder 2 Configuration
Parameters 537 Name/Value Description Def/FbEq16 100 kBit/s 100 kbit/s. 200 kBit/s 200 kbit/s. 500 kBit/s 500 kbit/s. 1000 kBit/s 1000 kbit/s. 92.40 SSI zero phase (Visible when an absolute encoder is selected) 315-45 deg Defines the phase angle within one sine/cosine signal period that corresponds to the value of zero on the SSI serial link data.
Page 538 538 Parameters Name/Value Description Def/FbEq16 TTL. Module type (input): FEN-01 (X31), FEN-11 (X41) or FEN-21 (X51). TTL+ TTL+. Module type (input): FEN-01 (X32). Absolute encoder Absolute encoder. Module type (input): FEN-11 (X42). Resolver Resolver. Module type (input): FEN-21 (X52). HTL. Module type (input): FEN-31 (X82). HTL1 HTL.
Page 539 Parameters 539 Name/Value Description Def/FbEq16 93.21 Encoder cable fault (Visible when a TTL, TTL+ or HTL encoder is selected)) A, B mode See parameter 92.21 Encoder cable fault mode. 93.23 Maximum pulse (Visible when parameter 93.01 Encoder 2 type 4 ms waiting time HTL) See parameter...
Page 540: Hw Configuration
540 Parameters Name/Value Description Def/FbEq16 95 HW configuration Various hardware-related settings. 95.01 Supply voltage Selects the supply voltage range. This parameter is used by the drive to determine the nominal voltage of the supply network. The parameter also affects the current ratings and the DC voltage control functions (trip and brake chopper activation limits) of the drive.
Page 541 20.12 Run enable 1 source if necessary. • An internal charging circuit is standard on some inverter module types but optional on others; check with your local ABB representative. Disable DC switch monitoring through the DIIL input disabled. Enable DC switch monitoring through the DIIL input enabled.
Page 542 Name Information EX motor 1 = The driven motor is an Ex motor provided by ABB for potentially explosive atmospheres. This sets the required minimum switching frequency for ABB Ex motors. Note: For non-ABB Ex motors, contact your local ABB representative.
Page 543 10.24, 21.04, 21.05, 23.200. RO2 for -07 cabinet 1 = Control of cabinet cooling fan (used only with specific cooling fan ACS880-07 hardware). Affects 10.27, 10.28, 10.29. Externally powered 1 = Control unit powered externally. Affects 95.04. (Only visible control unit...
Page 544: System
1 = Salient-pole permanent magnet motor used. Affects parameters 25.02, 25.03, 25.15, 99.03. LV Synchro 1 = Externally-excited synchronous motor used. Requires a license. Contact your local ABB representative for more information. Aux fan 1 1 = Auxiliary fan 1 installed and supervised. supervision Aux fan 2 1 = Auxiliary fan 2 installed and supervised.
Page 545 Note: You must change the default user pass code to maintain a high level of cybersecurity. Store the code in a safe place – the protection cannot be disabled even by ABB if the code is lost. See also section User lock (page 183).
Page 546 546 Parameters Name/Value Description Def/FbEq16 96.04 Macro select Selects the application macro. See chapter Default Done control connections (page 85) for more information. After a selection is made, the parameter reverts automatically to Done. Note: This parameter cannot be changed while the drive is running.
Page 547 Parameters 547 Name/Value Description Def/FbEq16 Clear all All editable parameter values are restored to default values, except • control panel/PC communication settings • application macro selection and the parameter defaults implemented by it • parameter 95.01 Supply voltage • parameter 95.09 Switch fuse controller •...
Page 548 548 Parameters Name/Value Description Def/FbEq16 Faulted Invalid parameter set. User set 1 User set 1 has been loaded. User set 2 User set 2 has been loaded. User set 3 User set 3 has been loaded. User set 4 User set 4 has been loaded. 96.11 User set save/load Enables the saving and restoring of up to four custom...
Page 549 Parameters 549 Name/Value Description Def/FbEq16 Selected Digital input DI1 (10.02 DI delayed status, bit 0). Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4).
Page 550 550 Parameters Name/Value Description Def/FbEq16 96.23 M/F and D2D clock In the master drive, activates clock synchronization for Inactive synchronization master/follower and drive-to-drive communication. Inactive Clock synchronization not active. Active Clock synchronization active. 96.24 Full days since 1st Number of full days passed since beginning of the year Jan 1980 1980.
Page 551 Parameters 551 Name/Value Description Def/FbEq16 96.29 Time sync source Time source status word. status This parameter is read-only. Name Description Time tick 1 = 1st priority tick received: Tick has been received from 1st priority received source. Aux Time 1 = 2nd priority tick received: Tick has been received from 2nd priority tick source.
Page 552 552 Parameters Name/Value Description Def/FbEq16 96.53 Actual checksum Displays the actual parameter configuration checksum. The checksum is generated and updated whenever an action is selected in 96.54 Checksum action. The parameters included in the calculation have been pre-selected, but the selection can be edited using the Drive customizer PC tool.
Page 553 Parameters 553 Name/Value Description Def/FbEq16 96.58 Approved Approved (reference) checksum 3. checksum 3 00000000h… Approved checksum 3. FFFFFFFFh 96.59 Approved Approved (reference) checksum 4. checksum 4 00000000h… Approved checksum 4. FFFFFFFFh 96.61 User data logger Provides status information on the user data logger (see 0000b status word page 627).
Page 554 554 Parameters Name/Value Description Def/FbEq16 96.100 Change user pass (Visible when user lock is open) 10000000 code To change the current user pass code, enter a new code into this parameter as well as 96.101 Confirm user pass code. A warning will be active until the new pass code is confirmed.
Page 555: Motor Control
Name Information Disable ABB access 1 = ABB access levels (service, advanced programmer, etc.; levels see 96.03) disabled Freeze parameter 1 = Changing the parameter lock state prevented, ie. pass code lock state...
Page 556 556 Parameters Name/Value Description Def/FbEq16 97.02 Minimum switching When parameter 97.09 Switching freq mode is set to 1.500 kHz frequency Custom, defines a minimum switching frequency reference. The actual switching frequency will not fall below this limit under any circumstances. Notes: •...
Page 557 Low noise Minimizes motor noise. Cyclic Control performance optimized for cyclic load applications. Custom This setting is to be used by ABB-authorized service personnel only. 97.10 Signal injection Enables the anti-cogging function: a high-frequency Disabled alternating signal is injected to the motor in the low speed region to improve the stability of torque control.
Page 558 558 Parameters Name/Value Description Def/FbEq16 97.11 TR tuning Rotor time constant tuning. 100% This parameter can be used to improve torque accuracy in closed-loop control of an induction motor. Normally, the motor identification run provides sufficient torque accuracy, but manual fine-tuning can be applied in exceptionally demanding applications to achieve optimal performance.
Page 559 Parameters 559 Name/Value Description Def/FbEq16 97.13 IR compensation Defines the relative output voltage boost at zero speed 0.00% (IR compensation). The function is useful in applications with a high break-away torque where direct torque control (DTC mode) cannot be applied. U / U Relative output voltage with IR compensation.
Page 560: User Motor Parameters
560 Parameters Name/Value Description Def/FbEq16 97.32 Motor torque Unfiltered motor torque in percent of the nominal motor unfiltered torque. This parameter is read-only. -1600.0 … Unfiltered motor torque. See par. 1600.0% 46.03 97.33 Speed estimate Defines a filtering time for estimated speed. See the 5.00 ms filter time diagram on page 719.
Page 561 Parameters 561 Name/Value Description Def/FbEq16 98.04 Lm user Defines the main inductance L of the motor model. 0.00000 p.u. Note: This parameter is valid only for asynchronous motors. 0.00000 … Main inductance in per unit. 10.00000 p.u. σ 98.05 SigmaL user Defines the leakage inductance 0.00000 p.u.
Page 562: Motor Data
562 Parameters Name/Value Description Def/FbEq16 98.14 Lq user SI Defines the quadrature axis (synchronous) inductance. 0.00 mH Note: This parameter is valid only for permanent magnet motors. 0.00 … Quadrature axis inductance. 1 = 10 mH 100000.00 mH 98.15 Position offset user Defines an angle offset between the zero position of the 0 deg synchronous motor and the zero position of the position...
Page 563 Parameters 563 Name/Value Description Def/FbEq16 99.04 Motor control mode Selects the motor control mode. Note: This parameter cannot be changed while the drive is running. Direct torque control. This mode is suitable for most applications. Note: Instead of direct torque control, scalar control is also available, and should be used in the following situations: •...
Page 564 564 Parameters Name/Value Description Def/FbEq16 99.07 Motor nominal Defines the nominal motor voltage supplied to the motor. 0.0 V voltage This setting must match the value on the rating plate of the motor. Notes: • With permanent magnet motors, the nominal voltage is the BackEMF voltage at nominal speed of the motor.
Page 565 • If a sine filter is installed, set the appropriate bit in parameter 95.15 Special HW settings before activating the ID run. With a non-ABB (custom) filter, set also 99.18 and 99.19. • With scalar control mode (99.04 Motor control mode Scalar), the ID run is not requested automatically.
Page 566 566 Parameters Name/Value Description Def/FbEq16 Normal Normal ID run. Guarantees good control accuracy for all cases. The ID run takes about 90 seconds. This mode should be selected whenever it is possible. Notes: • If the load torque will be higher than 20% of motor nominal torque, or if the machinery is not able to withstand the nominal torque transient during the ID run, then the driven machinery must be de-coupled...
Page 567 Parameters 567 Name/Value Description Def/FbEq16 Autophasing The autophasing routine determines the start angle of a permanent magnet or synchronous reluctance motor (see page 157). Autophasing does not update the other motor model values. Autophasing is automatically performed as part of the Normal, Reduced, Standstill, Advanced Advanced...
Page 568: Safety
568 Parameters Name/Value Description Def/FbEq16 Autophasing Autophasing. Current Current measurement calibration. measurement calibration Advanced Advanced ID run. Advanced Standstill Advanced Standstill ID run. 99.15 Motor polepairs Calculated number of pole pairs in the motor. calculated This parameter is read-only. 0…1000 Number of pole pairs.
Page 569: Additional Parameter Data
Additional parameter data 569 Additional parameter data What this chapter contains This chapter lists the parameters with some additional data such as their ranges and 32-bit fieldbus scaling. For parameter descriptions, see chapter Parameters (page 187). Parameter list view Parameters are visible based on access levels. See the description of Parameter access levels on page 16.
Page 570: Fieldbus Addresses
570 Additional parameter data Fieldbus addresses Refer to the User’s manual of the fieldbus adapter.
Page 571: Parameter Groups 1
Additional parameter data 571 Parameter groups 1…9 Note: Grey shaded parameter index indicates that the parameter is visible in the short menu (pass code 1). Name Type Range Unit FbEq32 01 Actual values 01.01 Motor speed used real32 -30000.00 … 30000.00 100 = 1 rpm 01.02 Motor speed estimated...
Page 572 572 Additional parameter data Name Type Range Unit FbEq32 01.66 Abs output power% motor nom real32 0.00 … 300.00 10 = 1% 01.68 Abs motor shaft power real32 0.00 … 32767.00 kW or hp 100 = 1 unit 01.70 Ambient temperature% real32 -200.00...200.00 100 = 1%...
Page 573 Additional parameter data 573 Name Type Range Unit FbEq32 04.19 4th latest warning uint16 0000h…FFFFh 1 = 1 04.20 5th latest warning uint16 0000h…FFFFh 1 = 1 04.21 Fault word 1 uint16 0000h…FFFFh 1 = 1 04.22 Fault word 2 uint16 0000h…FFFFh 1 = 1...
Page 574 574 Additional parameter data Name Type Range Unit FbEq32 06.21 Drive status word 3 uint16 0b0000...1b1111 1 = 1 06.25 Drive inhibit status word 2 uint16 0b0000...1b1111 1 = 1 06.29 MSW bit 10 sel uint32 1 = 1 06.30 MSW bit 11 sel uint32 1 = 1 06.31 MSW bit 12 sel...
Page 575 Additional parameter data 575 Name Type Range Unit FbEq32 07.13 PU logic version number uint16 1 = 1 07.15 FPGA logic version number uint16 0000h…FFFFh 1 = 1 (Parameters 07.21...07.24 only visible with option +N8010 [application programmability]) 07.21 Application environment status uint16 0b0000...1b1111 1 = 1...
Page 576 576 Additional parameter data Name Type Range Unit FbEq32 09.27 AM hysteresis low used real32 0.0...32767.0 10 = 1% 09.28 AM deadband high used real32 0.0...32767.0 10 = 1% 09.29 AM deadband low used real32 0.0...32767.0 10 = 1% 09.30 AM setpoint switch output real32 0.0...1000000.0 10 = 1%...
Page 577: Parameter Groups 10
Additional parameter data 577 Parameter groups 10…99 Name Type Range Unit FbEq32 10 Standard DI, RO 10.01 DI status uint16 0b0000...1b1111 1 = 1 10.02 DI delayed status uint16 0b0000...1b1111 1 = 1 10.03 DI force selection uint16 0b0000...1b1111 1 = 1 10.04 DI force data uint16...
Page 578 578 Additional parameter data Name Type Range Unit FbEq32 11.11 DIO2 ON delay uint32 0.0 … 3000.0 10 = 1 s 11.12 DIO2 OFF delay uint32 0.0 … 3000.0 10 = 1 s 11.38 Freq in 1 actual value real32 0…16000 1 = 1 Hz 11.39...
Page 579 Additional parameter data 579 Name Type Range Unit FbEq32 12.201 EXT1 scaled AI reference uint32 1 = 1 source 13 Standard AO 13.11 AO1 actual value real32 0.000 … 22.000 1000 = 1 mA 13.12 AO1 source uint32 1 = 1 13.16 AO1 filter time real32...
Page 580 580 Additional parameter data Name Type Range Unit FbEq32 14.13 DIO1 OFF delay real32 0.00 … 3000.00 100 = 1 s 14.14 DIO2 function uint16 0…1 1 = 1 14.16 DIO2 output source uint32 1 = 1 14.17 DIO2 ON delay real32 0.00 …...
Page 581 Additional parameter data 581 Name Type Range Unit FbEq32 14.41 AI2 actual value real32 -22.000 … 22.000 mA or V 1000 = 1 unit 14.42 AI2 scaled value real32 -32768.000 … 32767.000 1000 = 1 14.43 AI2 force data real32 -22.000 …...
Page 582 582 Additional parameter data Name Type Range Unit FbEq32 14.89 AO2 filter time real32 0.000 … 30.000 1000 = 1 s 14.90 AO2 source min real32 -32768.0 … 32767.0 10 = 1 14.91 AO2 source max real32 -32768.0 … 32767.0 10 = 1 14.92 AO2 out at AO2 src min...
Page 583 Additional parameter data 583 Name Type Range Unit FbEq32 RO1/RO2 (15.01 Module 2 type FIO-01 or FDIO-01) 15.31 RO status uint16 0000h…FFFFh 1 = 1 15.34 RO1 source uint32 1 = 1 15.35 RO1 ON delay real32 0.00 … 3000.00 100 = 1 s 15.36 RO1 OFF delay...
Page 584 584 Additional parameter data Name Type Range Unit FbEq32 15.57 AI3 scaled value real32 -32768.000 … 32767.000 1000 = 1 15.58 AI3 force data real32 -22.000 … 22.000 mA or V 1000 = 1 unit 15.59 AI3 HW switch position uint16 1 = 1 15.60...
Page 585 Additional parameter data 585 Name Type Range Unit FbEq32 16.17 DI2 ON delay real32 0.00 … 3000.00 100 = 1 s 16.18 DI2 OFF delay real32 0.00 … 3000.00 100 = 1 s 16.22 DI3 ON delay real32 0.00 … 3000.00 100 = 1 s 16.23 DI3 OFF delay...
Page 586 586 Additional parameter data Name Type Range Unit FbEq32 AI1/AI2 (16.01 Module 3 type FIO-11 or FAIO-01) 16.26 AI1 actual value real32 -22.000 … 22.000 mA or V 1000 = 1 unit 16.27 AI1 scaled value real32 -32768.000 … 32767.000 1000 = 1 16.28 AI1 force data...
Page 587 Additional parameter data 587 Name Type Range Unit FbEq32 (16.01 Module 3 type FIO-11 or FAIO-01) 16.76 AO1 actual value real32 0.000 … 22.000 1000 = 1 mA 16.77 AO1 source uint32 1 = 1 16.78 AO1 force data real32 0.000 …...
Page 588 588 Additional parameter data Name Type Range Unit FbEq32 20.24 Negative speed enable uint32 1 = 1 20.25 Jogging enable uint32 1 = 1 20.26 Jogging 1 start source uint32 1 = 1 20.27 Jogging 2 start source uint32 1 = 1 20.29 Local start trigger type uint16...
Page 589 Additional parameter data 589 Name Type Range Unit FbEq32 22.43 Jogging 2 ref real32 -30000.00 … 30000.00 100 = 1 rpm 22.51 Critical speed function uint16 00b…11b 1 = 1 22.52 Critical speed 1 low real32 -30000.00 … 30000.00 100 = 1 rpm 22.53 Critical speed 1 high real32...
Page 590 590 Additional parameter data Name Type Range Unit FbEq32 23.40 Follower speed correction uint32 1 = 1 enable 23.41 Follower speed correction gain real32 0.00 … 100.00 100 = 1% 23.42 Follower speed corr torq uint32 1 = 1 source 23.200 Ramp set selection uint32 1 = 1...
Page 591 Additional parameter data 591 Name Type Range Unit FbEq32 25.18 Speed adapt min limit real32 0…30000 1 = 1 rpm 25.19 Speed adapt max limit real32 0…30000 1 = 1 rpm 25.21 Kp adapt coef at min speed real32 0.000 … 10.000 1000 = 1 25.22 Ti adapt coef at min speed...
Page 592 592 Additional parameter data Name Type Range Unit FbEq32 26.43 Torque step pointer enable uint32 1 = 1 26.44 Torque step source uint32 1 = 1 26.51 Oscillation damping uint32 1 = 1 26.52 Oscillation damping out enable uint32 1 = 1 26.53 Oscillation compensation input uint32...
Page 593 Additional parameter data 593 Name Type Range Unit FbEq32 30.31 Undervoltage control uint16 0…1 1 = 1 30.35 Thermal current limitation uint16 0...1 1 = 1 31 Fault functions 31.01 External event 1 source uint32 1 = 1 31.02 External event 1 type uint16 0…3 1 = 1...
Page 594 594 Additional parameter data Name Type Range Unit FbEq32 31.202 Inverter overload selection uint16 0000h…FFFFh 1 = 1 31.203 User limit bit selection uint32 1 = 1 31.204 Inverter overload delay real32 0...30000 1 = 1 32 Supervision 32.01 Supervision status uint16 000b…111b 1 = 1...
Page 595 Additional parameter data 595 Name Type Range Unit FbEq32 33.32 Edge counter 1 function uint16 0000b…1111b 1 = 1 33.33 Edge counter 1 source uint32 1 = 1 33.34 Edge counter 1 divider uint32 1…4294967295 1 = 1 33.35 Edge counter 1 warn message uint32 1 = 1 33.40...
Page 596 596 Additional parameter data Name Type Range Unit FbEq32 35.09 Temperature Calibration status uint16 0000h...FFFFh 1 = 1 word 35.11 Temperature 1 source uint16 0…11 1 = 1 35.12 Temperature 1 fault limit real32 -60 … 1000 °C, °C, °F or 1 = 1 unit -76 …...
Page 597 Additional parameter data 597 Name Type Range Unit FbEq32 36.02 PVL filter time real32 0.00 … 120.00 100 = 1 s 36.06 AL2 signal source uint32 1 = 1 36.07 AL2 signal scaling real32 0.00 … 32767.00 100 = 1 36.08 Logger function uint16...
Page 598 598 Additional parameter data Name Type Range Unit FbEq32 37.12 ULC speed table point 2 real32 0.0 … 30000.0 10 = 1 rpm 37.13 ULC speed table point 3 real32 0.0 … 30000.0 10 = 1 rpm 37.14 ULC speed table point 4 real32 0.0 …...
Page 599 Additional parameter data 599 Name Type Range Unit FbEq32 44.16 Brake reopen delay real32 0.00 … 10.00 100 = 1 s 44.17 Brake fault function uint16 0…2 1 = 1 44.18 Brake fault delay real32 0.00 … 60.00 100 = 1 s 44.21 Filter time brake torque real32...
Page 600 600 Additional parameter data Name Type Range Unit FbEq32 46.07 Frequency ref zero scaling real32 0.00 … 1000.00 100 = 1 Hz 46.11 Filter time motor speed real32 2…20000 1 = 1 ms 46.12 Filter time output frequency real32 2…20000 1 = 1 ms 46.13 Filter time motor torque...
Page 601 Additional parameter data 601 Name Type Range Unit FbEq32 47.27 Data storage 7 int16 int16 -32768 … 32767 1 = 1 47.28 Data storage 8 int16 int16 -32768 … 32767 1 = 1 47.31 Data storage 1 real32 type uint16 0...5 1 = 1 47.32...
Page 602 602 Additional parameter data Name Type Range Unit FbEq32 50.15 FBA A reference 2 int32 -2147483648 … 1 = 1 2147483647 50.16 FBA A status word uint32 00000000h … FFFFFFFFh 1 = 1 50.17 FBA A actual value 1 int32 -2147483648 …...
Page 603 Additional parameter data 603 Name Type Range Unit FbEq32 51.32 FBA A comm SW ver uint16 1 = 1 51.33 FBA A appl SW ver uint16 1 = 1 52 FBA A data in 52.01 FBA A data in1 uint32 1 = 1 …...
Page 604 604 Additional parameter data Name Type Range Unit FbEq32 58.09 Transmitted packets uint32 0…4294967295 1 = 1 58.10 All packets uint32 0…4294967295 1 = 1 58.11 UART errors uint32 0…4294967295 1 = 1 58.12 CRC errors uint32 0…4294967295 1 = 1 58.14 Communication loss action uint16...
Page 605 Additional parameter data 605 Name Type Range Unit FbEq32 60.12 M/F act1 type uint16 0…10 60.13 M/F act2 type uint16 0…10 60.14 M/F follower selection uint32 0…16 60.15 Force master uint32 1 = 1 60.16 Force follower uint32 1 = 1 60.17 Follower fault action uint16...
Page 606 606 Additional parameter data Name Type Range Unit FbEq32 60.212 Master reference 2 real32 -1600...1600 1 = 1 60.213 Master control word uint16 0000h...FFFFh 60.214 Master status word uint16 0000h...FFFFh 60.221 Follower 1 status word uint16 0000h…FFFFh 1 = 1 60.222 Follower 2 status word uint16 0000h…FFFFh...
Page 607 Additional parameter data 607 Name Type Range Unit FbEq32 61.63 Data set 19 data 1 selection uint32 61.64 Data set 19 data 2 selection uint32 61.65 Data set 19 data 3 selection uint32 61.66 Data set 21 data 1 selection uint32 61.67 Data set 21 data 2 selection...
Page 608 608 Additional parameter data Name Type Range Unit FbEq32 61.124 Data set 25 data 3 value uint16 0…65535 62 D2D and DDCS receive data 62.01 M/F data 1 selection uint32 62.02 M/F data 2 selection uint32 62.03 M/F data 3 selection uint32 62.04 Follower node 2 data 1 sel...
Page 609 Additional parameter data 609 Name Type Range Unit FbEq32 62.56 Data set 12 data 3 selection uint32 62.57 Data set 14 data 1 selection uint32 62.58 Data set 14 data 2 selection uint32 62.59 Data set 14 data 3 selection uint32 62.60 Data set 16 data 1 selection...
Page 610 610 Additional parameter data Name Type Range Unit FbEq32 62.117 Data set 20 data 2 value uint16 0…65535 62.118 Data set 20 data 3 value uint16 0…65535 62.119 Data set 22 data 1 value uint16 0…65535 62.120 Data set 22 data 2 value uint16 0…65535 62.121 Data set 22 data 3 value...
Page 611 Additional parameter data 611 Name Type Range Unit FbEq32 74.43 Automooring dec time real32 0.00...1800.00 100 = 1 s 74.44 Automooring max torque real32 0.0...600.0 10 = 1% 74.47 Automooring invert direction uint32 74.50 Speed match enable uint32 74.51 Speed steady deviation level real32 0.00...30000.00 100 = 1 rpm...
Page 612 612 Additional parameter data Name Type Range Unit FbEq32 0...18000 74.85 Handmooring max speed real32 1 = 1 heave set 2 0...18000 74.86 Handmooring max speed real32 1 = 1 lower set 2 0...18000 74.87 Handmooring max speed real32 1 = 1 heave set 3 0...18000 74.88...
Page 613 Additional parameter data 613 Name Type Range Unit FbEq32 75.23 Multi FB stand enable uint32 75.24 Multi FB reference uint32 75.25 Multi FB heave uint32 75.26 Multi FB lower uint32 75.30 Step reference selector 2 uint32 75.31 Step reference selector 3 uint32 75.34 Step reference 1...
Page 614 614 Additional parameter data Name Type Range Unit FbEq32 76.33 Deadband low level real32 0.0...100.0 10 = 1% 76.34 In zone time delay real32 0...3600 1 = 1 s 76.35 Out zone time delay real32 0...3600 1 = 1 s 76.40 Torque measuring mode uint32...
Page 615 Additional parameter data 615 Name Type Range Unit FbEq32 78.01 Slip detection enable uint32 78.02 Disable function uint32 78.03 Disable time real32 0.0...3600.0 10 = 1 s 78.04 Slip detection mode uint32 78.05 Activation speed direction uint32 78.06 Activation chain speed limit real32 0.00...18000.00 mm/s...
Page 616 616 Additional parameter data Name Type Range Unit FbEq32 80.22 Acc torque buffer real32 0.0...18000.0 10 = 1% 80.23 Dec torque buffer real32 0.0...18000.0 10 = 1% 80.24 Power control filter time real32 0.000...35.000 1000 = 1 s 80.25 Power control hysteresis real32 0.00...100.00 100 = 1%...
Page 617 Additional parameter data 617 Name Type Range Unit FbEq32 84.50 Position from D2D master real32 -32000.000 … 32000.000 unit 1000 = 1 unit 90 Feedback selection 90.01 Motor speed for control real32 -32768.00 … 32767.00 100 = 1 rpm 90.02 Motor position real32 0.00000000 …...
Page 618 618 Additional parameter data Name Type Range Unit FbEq32 90.49 Motor position resolution uint16 0…31 1 = 1 90.51 Load feedback selection uint16 0…4 1 = 1 90.52 Load speed filter time real32 0…10000 1 = 1 ms 90.53 Load gear numerator int32 -2147483648 …...
Page 619 Additional parameter data 619 Name Type Range Unit FbEq32 91 Encoder module settings 91.01 FEN DI status uint16 000000b…111111b 1 = 1 91.02 Module 1 status uint16 1 = 1 91.03 Module 2 status uint16 1 = 1 91.04 Module 1 temperature real32 0…1000 °C, °F or...
Page 620 620 Additional parameter data Name Type Range Unit FbEq32 Other parameters in this group when an absolute encoder is selected 92.10 Sine/cosine number uint16 0…65535 1 = 1 92.11 Absolute position source uint16 0…5 1 = 1 92.12 Zero pulse enable uint16 0…1 1 = 1...
Page 621 Additional parameter data 621 Name Type Range Unit FbEq32 93.12 Zero pulse enable uint16 0…1 1 = 1 93.13 Position data width uint16 0…32 1 = 1 93.14 Revolution data width uint16 0…32 1 = 1 93.30 Serial link mode uint16 0…1 1 = 1...
Page 622 622 Additional parameter data Name Type Range Unit FbEq32 96.12 User set I/O mode in1 uint32 96.13 User set I/O mode in2 uint32 96.16 Unit selection uint16 0000h…FFFFh 1 = 1 96.20 Time synchronization source uint16 0…9 1 = 1 96.23 M/F and D2D clock uint16...
Page 623 Additional parameter data 623 Name Type Range Unit FbEq32 97.13 IR compensation real32 0.00 … 50.00 100 = 1% 97.15 Motor model temperature uint16 0…3 1 = 1 adaptation 97.18 Hexagonal field weakening uint16 0...1 1 = 1 97.19 Hexagonal field weakening real32 0.0...500.0 10 = 1%...
Page 624 624 Additional parameter data Name Type Range Unit FbEq32 99.12 Motor nominal torque uint32 0.000 … 4000000.000 N·m or 1000 = 1 unit lb·ft 99.13 ID run requested uint16 0…7 1 = 1 99.14 Last ID run performed uint16 0…7 1 = 1 99.15 Motor polepairs calculated...
Page 625: Fault Tracing
The chapter lists the warning and fault messages including possible causes and corrective actions. The causes of most warnings and faults can be identified and corrected using the information in this chapter. If not, an ABB service representative should be contacted.
Page 626: Indications
626 Fault tracing Indications  Warnings and faults Warnings and faults indicate an abnormal drive status. The codes and names of active warnings/faults are displayed on the control panel of the drive as well as the Drive composer PC tool. Only the codes of warnings/faults are available over fieldbus.
Page 627: Warning/Fault History And Analysis
Fault tracing 627 Warning/fault history and analysis  Event logs The drive has two event logs. One log contains faults and fault resets; the other contains warnings, pure events, and clearing entries. Each log contains the 64 most recent events with a time stamp and other information. The logs can be accessed separately from the main Menu on the control panel.
Page 628: Parameters That Contain Warning/Fault Information
The data is saved onto the SD card attached to the BCU, and can be analyzed by ABB service personnel. ...
Page 629: Qr Code Generation For Mobile Service Application
The code can be read with a mobile device containing the ABB service application, which then sends the data to ABB for analysis. For more information on the application, contact your local ABB service representative.
Page 630: Warning Messages
Try running the motor in scalar control mode if allowed. (See parameter 99.04 Motor control mode.) If no earth fault can be detected, contact your local ABB representative. A2B4 Short circuit Short-circuit in motor cable(s) Check motor and motor cable for cabling or motor.
Page 631 Check ambient conditions. limit Check air flow and fan operation. Check heatsink fins for dust pick-up. 2 Thermistor broken Contact an ABB service representative for control unit replacement. A4A1 IGBT overtemperature Estimated drive IGBT Check ambient conditions. temperature is excessive.
Page 632 632 Fault tracing Code Warning Cause What to do (hex) A4B0 Excess temperature Power unit temperature is Check ambient conditions. excessive. Check air flow and fan operation. Check the setting of 31.36 Aux fan fault function (if present). Check heatsink fins for dust pick-up. Check motor power against drive power.
Page 633 Fault tracing 633 Code Warning Cause What to do (hex) A580 PU communication Communication errors Check the connections between the drive detected between the drive control unit and the power unit. control unit and the power unit. Check the auxiliary code (format XXXY YYZZ).
Page 634 6: Brake chopper, 7: Air inlet (TEMP3, X10), 8: du/dt filter (TEMP2, X7), 9: TEMP1 (X6)). A5EB PU board powerfail Power unit power supply Contact your local ABB representative. failure. A5EC PU communication Communication errors Check the connections between the drive...
Page 635 A687 Checksum An action has been defined for Contact your local ABB representative for configuration a parameter checksum configuring the feature, or disable the mismatch but the feature has feature in 96.54 Checksum...
Page 636 636 Fault tracing Code Warning Cause What to do (hex) A6A5 No motor data Parameters in group 99 have Check that all the required parameters in not been set. group 99 have been set. Note: It is normal for this warning to appear during the start-up and continue until the motor data is entered.
Page 637 Fault tracing 637 Code Warning Cause What to do (hex) 0000 Speed points inconsistent. Check that each speed point (parameters 37.11…37.15) has a higher value than the previous point. 0001 Frequency points inconsistent. Check that each frequency point (37.16…37.20) has a higher value than the previous point.
Page 638 (91.02 or 91.03). parameter setting. 0003 Logic version too old. Contact your local ABB representative. 0004 Software version too old. Contact your local ABB representative. 0006 Encoder type incompatible with Check module type (91.11 or 91.13)
Page 639 Code Warning Cause What to do (hex) 0002 Failed answer to adapter Contact your local ABB representative. watchdog disable message. 0003 Failed answer to adapter Contact your local ABB representative. watchdog enable message. 0004 Failed answer to adapter Contact your local ABB representative.
Page 640 640 Fault tracing Code Warning Cause What to do (hex) A7A1 Mechanical brake Status of mechanical brake Check mechanical brake connection. closing failed acknowledgment is not as Check mechanical brake settings in expected during brake close. Programmable warning: parameter group 44 Mechanical brake 44.17 Brake fault function control.
Page 641 Fault tracing 641 Code Warning Cause What to do (hex) 0001 Motor gear definition invalid or Check motor gear settings (90.43 outside limits. 90.44). 0002 Encoder not configured. Check encoder settings (92 Encoder 1 configuration 93 Encoder 2 configuration). Use parameter 91.10 Encoder parameter refresh) to validate any changes in the settings.
Page 642 0002 No encoder signal Check the condition of the encoder. 0003 Overspeed Contact your local ABB representative. 0004 Overfrequency Contact your local ABB representative. 0005 Resolver ID run failed Contact your local ABB representative. 0006 Resolver overcurrent fault Contact your local ABB representative.
Page 643 Fault tracing 643 Code Warning Cause What to do (hex) 000E Encoder reported a position See the documentation of the encoder. counter error 000F Encoder reported an internal See the documentation of the encoder. error A7EE Control panel loss Control panel (or PC tool) has Check PC tool or control panel stopped communicating.
Page 644 644 Fault tracing Code Warning Cause What to do (hex) A88C Device clean Warning generated by an on- Check the auxiliary code. Check the time timer. source of the warning corresponding to A88D DC capacitor the code: Programmable warnings: A88E Cabinet fan 33.14 On-time 1 warn message 33.13 On-time 1 source...
Page 645 Fault tracing 645 Code Warning Cause What to do (hex) A981 External warning 1 Fault in external device 1. Check the external device. (Editable message text) Check setting of parameter 31.01 Programmable warning: External event 1 source. 31.01 External event 1 source 31.02 External event 1 type...
Page 646 646 Fault tracing Code Warning Cause What to do (hex) 0002 Required torque reference Decrease torque step (parameter 25.38) could not be reached before or increase speed step (25.39). the drive reached maximum speed. 0003 Motor could not Increase torque step (parameter 25.38) accelerate/decelerate to or decrease speed step (25.39).
Page 647 Fault tracing 647 Code Warning Cause What to do (hex) AFF6 Identification run Motor ID run will occur at next Informative warning. start or is in progress. AFF7 Autophasing Autophasing will occur at next Informative warning. start. B5A0 STO event Safe torque off function is Check safety circuit connections.
Page 648 648 Fault tracing Code Warning Cause What to do (hex) D204 Slip protection active Difference of chain speed on Check slip detection parameters. either side of the torque Check for possible overload on the drum. limiter, or an external slip- detection switch is activated.
Page 649 Fault tracing 649 Code Warning Cause What to do (hex) D215 Follower 5 faulted Follower drive 5 has tripped on See the follower drive 5 for more detailed a fault. This fault message is fault description. displayed in the master drive only.
Page 650 650 Fault tracing Code Warning Cause What to do (hex) D20E Winch system ID run Winch system ID run will occur Informative warning. active at next start or in progress. D20F Winch system ID run Winch system ID run is Remove the start command.
Page 651: Fault Messages
(select Current measurement difference between output calibration at parameter 99.13). If the phase U2 and W2 current fault persists, contact your local ABB measurement is too great (the representative. values are updated during current calibration). 2310 Overcurrent Output current has exceeded Check motor load.
Page 652 Measure insulation resistances of motor cables and motor. Contact your local ABB representative. 3000 Invalid voltage chain Parametrization of the Check that the speed points of the curve datapoints speed/torque limitation curve (defined by 29.70…29.79) are in...
Page 653 Check for input power supply imbalance. 3180 Charge relay lost No acknowledgement received Contact your local ABB representative. from charge relay. 3181 Wiring or earth fault The drive hardware is supplied Switch off the protection in parameter from a common DC bus.
Page 654 Estimate during the routine. 0007 General autophasing failure Contact your local ABB representative. 0008 Selected mode not supported. Check that the selected mode (parameter 21.13) is supported by the motor type. 0009 (LV-Synchro) Standstill failure.
Page 655 Fault tracing 655 Code Fault Cause What to do (hex) 4210 IGBT overtemperature Estimated drive IGBT Check ambient conditions. temperature is excessive. Check air flow and fan operation. Check heatsink fins for dust pick-up. Check motor power against drive power. 4290 Cooling Drive module temperature is...
Page 656 Aux fan fault function is stuck or disconnected. 5090 STO hardware failure Safe torque off hardware Contact your local ABB representative, failure. quoting the auxiliary code. The code contains location information, especially with parallel-connected inverter modules. When converted into a 32-bit binary...
Page 657 Fault tracing 657 Code Fault Cause What to do (hex) 5093 Rating ID mismatch The hardware of the drive does Cycle the power to the drive. not match the information Check the auxiliary code. The auxiliary stored in the memory unit. This code categories are as follows: may occur eg.
Page 658 Code Fault Cause What to do (hex) 5690 PU communication Internal communication error. Contact your local ABB representative. internal 5691 Measurement circuit Measurement circuit fault. If the control unit is externally powered, check the setting of parameter 95.04 Control board supply.
Page 659 5698 Unknown power unit Unidentified power unit logic Check power unit logic and firmware fault fault. compatibility. Contact your local ABB representative. 6000 Internal SW error Internal error. Contact your local ABB representative. Quote the auxiliary code. 6181 FPGA version...
Page 660 660 Fault tracing Code Fault Cause What to do (hex) 64A3 Application loading Application file incompatible or Check the auxiliary code. See actions for corrupted. each code below. 8006 Not enough memory for the Reduce the size of the application. application.
Page 661 (hex) 002A Too many blocks. Edit the program to reduce the number of blocks. Other – Contact your local ABB representative, quoting the auxiliary code. 64B0 Memory unit detached The memory unit was Switch off the power to the control unit detached when the control unit and reinstall the memory unit.
Page 662 Version mismatch between EFB protocol firmware and drive firmware. 6881 Text data overflow Internal fault. Reset the fault. Contact your local ABB representative if the fault persists. 6882 Text 32-bit table Internal fault. Reset the fault. Contact your local ABB overflow representative if the fault persists.
Page 663 Panel/PC tool version The current version of the Update control panel and/or PC tool. conflict control panel and/or PC tool Contact your local ABB representative if does not support a function. necessary. (For example, older panel versions cannot be used as a source of external reference.)
Page 664 664 Fault tracing Code Fault Cause What to do (hex) 7184 Brake resistor wiring Brake resistor short circuit or Check brake chopper and brake resistor brake chopper control fault. connection. Ensure brake resistor is not damaged. After correcting the cause of the fault, reboot the control unit (using parameter 96.08 Control board boot) or by cycling...
Page 665 Reduced Standstill ID run. See parameter 99.13 ID run requested (page 565). 7380 Encoder internal Internal fault. Contact your local ABB representative. 7381 Encoder Encoder feedback fault. A7E1 Encoder (page 642). Programmable fault: 90.45 Motor feedback fault 73A0...
Page 666 23 Speed reference ramp. 73F0 Overfrequency Maximum allowed output Without a dual-use license, the fault limit frequency exceeded. is 598 Hz. Contact your local ABB representative for dual-use licensing information. 7510 FBA A communication Cyclical communication Check status of fieldbus communication.
Page 667 Fault tracing 667 Code Fault Cause What to do (hex) 7584 LSU charge failed The supply unit was not ready Check that communication to the supply (ie. the main contactor/breaker unit has been activated by 95.20 HW could not be closed) within options word expected time.
Page 668 External event 5 source 31.10 External event 5 type B680 SW internal SW internal malfunction. Contact your local ABB representative diagnostics quoting the auxiliary code. FA81 Safe torque off 1 loss Safe torque off function is Check safety circuit connections. For active, ie.
Page 669 Limits. Make sure that the maximum torque limit in force is greater than 100%. 0004 Current measurement Contact your local ABB representative. calibration did not finish within reasonable time. 0005…0008 Internal error. Contact your local ABB representative. 0009 (Asynchronous motors only) Contact your local ABB representative.
Page 670 Code Fault Cause What to do (hex) 000B (Asynchronous motors only) Contact your local ABB representative. Speed dropped to zero during ID run. 000C (Permanent magnet motors Contact your local ABB representative. only) First acceleration did not finish within reasonable time.
Page 671 Fault tracing 671 Code Fault Cause What to do (hex) D104 Speed match The load speed error is higher Check the motor and load than parameter 74.51 Speed coupling mechanism. steady deviation level in a steady state or parameter 74.52 Speed ramp deviation level in ramping state, for longer than the duration of...
Page 672 672 Fault tracing Code Fault Cause What to do (hex) D10B Synchron fault Difference in actual position of Check the limit set for position difference Master drive and Follower in parameter 84.06 Synchro err limit. drive. Check the delay time set in parameter For example, value in 84.07 Synchro err fault delay.
Page 673: Auxiliary Codes For Line-Side Converter Warnings
DC not charged The voltage of the intermediate Check the input voltage setting in DC circuit has not yet risen to parameter 95.01 Supply voltage operating level. Check the input voltage. If the problem persists, contact your local ABB representative.
Page 674 674 Fault tracing Code Warning / Aux. code Cause What to do (hex) AE0C BU DC link difference DC link voltage difference Check DC fuses. detected by the branching unit. Check converter module connections to DC link. AE0D BU voltage difference Main voltage difference Check AC fuses.
Page 675: Auxiliary Codes For Line-Side Converter Faults
Check power modules. Check there are no power factor correction capacitors or surge absorbers in supply cable. If no earth fault can be detected, contact your local ABB representative. 2E02 Short circuit IGBT supply unit has detected Check supply cable.
Page 676 Difference in DC voltages Check the DC fuses. between parallel-connected Check the connection to the DC bus. supply modules. If the problem persists, contact your local ABB representative. 3E07 BU voltage difference Difference in main voltages Check the supply network connections. between parallel-connected Check the AC fuses.
Page 677 6E1F Licensing fault There are two types of licenses Check the line-converter control being used in ACS880 drives: program. Record the auxiliary codes of licenses that need to be found all active licensing faults and contact your from the unit which allow the product vendor for further instructions.
Page 678 678 Fault tracing Code Fault / Aux. code Cause What to do (hex) 8E07 Net lost Net lost is detected. Duration Resynchronize the IGBT supply unit to of net lost is too long. the grid after net lost.
Page 679: Fieldbus Control Through The Embedded Fieldbus Interface (Efb)
Fieldbus control through the embedded fieldbus interface (EFB) 679 Fieldbus control through the embedded fieldbus interface (EFB) What this chapter contains The chapter describes how the drive can be controlled by external devices over a communication network (fieldbus) using the embedded fieldbus interface. System overview The drive can be connected to an external control system through a communication link using either a fieldbus adapter or the embedded fieldbus interface.
Page 680: Connecting The Fieldbus To The Drive
Control unit Control unit Termination OFF Termination OFF Termination ON ACS880 ACS880 ACS880 Connecting the fieldbus to the drive Connect the fieldbus to terminal XD2D on the control unit of the drive. See the appropriate Hardware Manual for more information on the connection, chaining and termination of the link.
Page 681: Setting Up The Embedded Fieldbus Interface
58.17 Transmit delay 0 ms (default) Defines a response delay for the drive. 58.25 Control profile ABB Drives Selects the control profile used by the drive. (default), See section Basics of the embedded fieldbus Transparent interface (page 684).
Page 682: Setting The Drive Control Parameters
682 Fieldbus control through the embedded fieldbus interface (EFB) Setting for Parameter Function/Information fieldbus control 58.33 Addressing Mode 0 Defines the mapping between parameters mode and holding registers in the 400001…465536 (default) (100…65535) Modbus register range. 58.34 Word order LO-HI (default) Defines the order of the data words in the Modbus message frame.
Page 683 Fieldbus control through the embedded fieldbus interface (EFB) 683 Setting for Parameter Function/Information fieldbus control 22.12 Speed ref2 EFB ref1 EFB ref2 Selects a reference received through the source embedded fieldbus interface as speed reference 2. TORQUE REFERENCE SELECTION 26.11 Torque ref1 EFB ref1 EFB ref2 Selects a reference received through the...
Page 684: Basics Of The Embedded Fieldbus Interface
684 Fieldbus control through the embedded fieldbus interface (EFB) Basics of the embedded fieldbus interface The cyclic communication between a fieldbus system and the drive consists of 16-bit data words or 32-bit data words (with the transparent control profiles). The diagram below illustrates the operation of the embedded fieldbus interface. The signals transferred in the cyclic communication are explained further below the diagram.
Page 685: Control Word And Status Word
Fieldbus control through the embedded fieldbus interface (EFB) 685  Control word and Status word The Control Word (CW) is a 16-bit or 32-bit packed boolean word. It is the principal means of controlling the drive from a fieldbus system. The CW is sent by the fieldbus controller to the drive.
Page 686: Register Addressing
686 Fieldbus control through the embedded fieldbus interface (EFB) dedicated storage parameter (13.91 AO1 data storage 13.92 AO2 data storage), which are available in the source selection parameters 13.12 AO1 source 13.22 source.  Register addressing The address field of Modbus requests for accessing holding registers is 16 bits. This allows the Modbus protocol to support addressing of 65536 holding registers.
Page 687: About The Control Profiles
• if packed boolean words are converted and how • how drive register addresses are mapped for the fieldbus master. You can configure the drive to receive and send messages according to the ABB Drives profile or the Transparent profile. With the ABB Drives profile, the embedded fieldbus interface of the drive converts the control word and status word to and from the native data used in the drive.
Page 688: The Abb Drives Profile
 Control Word The table below shows the contents of the fieldbus Control Word for the ABB Drives control profile. The embedded fieldbus interface converts this word to the form in which it is used in the drive. The upper case boldface text refers to the states shown State transition diagram on page 691.
Page 689 Fieldbus control through the embedded fieldbus interface (EFB) 689 Name Value STATE/Description JOGGING_1 Accelerate to jogging 1 reference. Notes: • Bits 4…6 must be 0. • See also section Jogging (page 153). Jogging 1 disabled. JOGGING_2 Accelerate to jogging 2 reference. See notes at bit 8.
Page 690: Status Word
 Status Word The table below shows the fieldbus Status Word for the ABB Drives control profile. The embedded fieldbus interface converts the drive Status Word into this form for the fieldbus. The upper case boldface text refers to the states shown in...
Page 691: State Transition Diagram
The diagram below shows the state transitions in the drive when the drive is using the ABB Drives profile, and configured to follow the commands of the control word from the embedded fieldbus interface. The upper case texts refer to the states which are used in the tables representing the fieldbus Control and Status words.
Page 692: References
 References The ABB drives profile supports the use of two references, EFB reference 1 and EFB reference 2. The references are 16-bit words each containing a sign bit and a 15-bit integer. A negative reference is formed by calculating the two’s complement from the corresponding positive reference.
Page 693: Actual Values
 Actual values The ABB Drives profile supports the use of two fieldbus actual values, ACT1 and ACT2. The actual values are 16-bit words each containing a sign bit and a 15-bit integer. A negative value is formed by calculating the two’s complement from the corresponding positive value.
Page 694: Modbus Holding Register Addresses
694 Fieldbus control through the embedded fieldbus interface (EFB)  Modbus holding register addresses The table below shows the default Modbus holding register addresses for drive data. This profile provides a converted 16-bit access to the data. Register address Register data (16-bit words) 400001 Control word.
Page 695: The Transparent Profile
Whether references or actual values are scaled depends on the setting of parameters 58.26…58.29. The references received from the fieldbus are visible in parameters 03.09 EFB reference 1 03.10 EFB reference The Modbus holding register addresses for the Transparent profile are as with the ABB Drives profile (see page 694).
Page 696: Modbus Function Codes
696 Fieldbus control through the embedded fieldbus interface (EFB) Modbus function codes The table below shows the Modbus function codes supported by the embedded fieldbus interface. Code Function name Description Read Coils Reads the 0/1 status of coils (0X references). Read Discrete Inputs Reads the 0/1 status of discrete inputs (1X references).
Page 697: Exception Codes
• 02h: Major Minor Revision (combination of contents of parameters 07.05 Firmware version 58.02 Protocol ID). • 03h: Vendor URL (“www.abb.com”) • 04h: Product name (for example, “ACS880”) Exception codes The table below shows the Modbus exception codes supported by the embedded fieldbus interface. Code Name Description...
Page 698: Coils (0Xxxx Reference Set)
698 Fieldbus control through the embedded fieldbus interface (EFB) Coils (0xxxx reference set) Coils are 1-bit read/write values. Control Word bits are exposed with this data type. The table below summarizes the Modbus coils (0xxxx reference set). Reference ABB drives profile Transparent profile 00001 OFF1_CONTROL...
Page 699: Discrete Inputs (1Xxxx Reference Set)
Fieldbus control through the embedded fieldbus interface (EFB) 699 Reference ABB drives profile Transparent profile 00035 Reserved 10.99 RO/DIO control word, bit 2 00036 Reserved 10.99 RO/DIO control word, bit 3 00037 Reserved 10.99 RO/DIO control word, bit 4 00038 Reserved 10.99 RO/DIO control...
Page 700 700 Fieldbus control through the embedded fieldbus interface (EFB) Reference ABB drives profile Transparent profile 10025 Reserved Status Word bit 24 10026 Reserved Status Word bit 25 10027 Reserved Status Word bit 26 10028 Reserved Status Word bit 27 10029...
Page 701: Error Code Registers (Holding Registers 400090
Fieldbus control through the embedded fieldbus interface (EFB) 701 Error code registers (holding registers 400090…400100) These registers contain information about the last query. The error register is cleared when a query has finished successfully. Reference Name Description Reset Error Registers 1 = Reset internal error registers (91…95).
Page 702 702 Fieldbus control through the embedded fieldbus interface (EFB)
Page 703: Fieldbus Control Through A Fieldbus Adapter
Fieldbus control through a fieldbus adapter 703 Fieldbus control through a fieldbus adapter What this chapter contains This chapter describes how the drive can be controlled by external devices over a communication network (fieldbus) through an optional fieldbus adapter module. The fieldbus control interface of the drive is described first, followed by a configuration example.
Page 704 704 Fieldbus control through a fieldbus adapter Fieldbus adapters are available for various communication systems and protocols, for example • CANopen (FCAN-01 adapter) • ControlNet (FCNA-01 adapter) • DeviceNet (FDNA-01 adapter) • EtherCAT (FECA-01 adapter) ® • EtherNet/IP (FENA-11 adapter or FENA-21 adapter) •...
Page 705: Basics Of The Fieldbus Control Interface
Fieldbus control through a fieldbus adapter 705 Basics of the fieldbus control interface The cyclic communication between a fieldbus system and the drive consists of 16- or 32-bit input and output data words. The drive is able to support a maximum of 12 data words (16 bits) in each direction.
Page 706: Control Word And Status Word
The drive switches between its states according to the bit-coded instructions in the Control word, and returns status information to the master in the Status word. For the ABB drives communication profile, the contents of the Control word and the Status word are detailed on pages respectively.
Page 707 Fieldbus control through a fieldbus adapter 707 The references are scaled as defined by parameters 46.02…46.07; which scaling is in use depends on the setting of 50.04 FBA A ref1 type 50.05 FBA A ref2 type. Fieldbus Drive 20000 46.02 (with frequency reference) 46.03 (with torque reference)
Page 708: Actual Values
50.17 FBA A actual value 1 50.18 FBA A actual value Scaling of actual values Note: The scalings described below are for the ABB Drives communication profile. Fieldbus-specific communication profiles may use different scalings. For more information, see the manual of the fieldbus adapter.
Page 709: Contents Of The Fieldbus Control Word (Abb Drives Profile)
Fieldbus control through a fieldbus adapter 709  Contents of the fieldbus Control word (ABB Drives profile) The upper case boldface text refers to the states shown in the state diagram (page 711). Name Value STATE/Description Off1 control Proceed to READY TO OPERATE.
Page 710: Contents Of The Fieldbus Status Word (Abb Drives Profile)
710 Fieldbus control through a fieldbus adapter  Contents of the fieldbus Status word (ABB Drives profile) The upper case boldface text refers to the states shown in the state diagram (page 711). Name Value STATE/Description Ready to switch READY TO SWITCH ON.
Page 711: The State Diagram (Abb Drives Profile)
Fieldbus control through a fieldbus adapter 711  The state diagram (ABB Drives profile) SWITCH-ON from any state MAINS OFF INHIBITED SW b6=1 Fault Power ON CW b0=0 FAULT NOT READY TO SW b3=1 SWITCH ON SW b0=0 A B C D...
Page 712: Setting Up The Drive For Fieldbus Control
712 Fieldbus control through a fieldbus adapter Setting up the drive for fieldbus control 1. Install the fieldbus adapter module mechanically and electrically according to the instructions given in the User’s manual of the module. 2. Power up the drive. 3.
Page 713: Parameter Setting Example: Fpba (Profibus Dp)
Speed actual value Motor current DC voltage The table below gives the recommended drive parameter settings. Drive parameter Setting for ACS880 Description drives 50.01 FBA A enable 1…3 = [slot number] Enables communication between the drive and the fieldbus adapter module.
Page 714 714 Fieldbus control through a fieldbus adapter Drive parameter Setting for ACS880 Description drives 51.27 FBA A par refresh Refresh Validates the configuration parameter settings. 19.12 Ext1 control mode Speed Selects speed control as the control mode 1 for external control location EXT1.
Page 715: Control Chain Diagrams
Control chain diagrams 715 Control chain diagrams What this chapter contains The chapter presents the reference chains of the drive and the winch control program. The control chain diagrams can be used to trace how parameters interact and where parameters have an effect within the drive parameter system. For a more general diagram, see section Operating modes of the drive (page 122).
Page 716: Drive Control Diagrams
716 Control chain diagrams Drive control diagrams  Speed reference source selection I > > > > > > > > >...
Page 717: Speed Reference Source Selection Ii
Control chain diagrams 717  Speed reference source selection II > > > > > > > > > >...
Page 718: Speed Reference Ramping And Shaping
718 Control chain diagrams  Speed reference ramping and shaping > > > >...
Page 719: Motor Feedback Configuration
Control chain diagrams 719  Motor feedback configuration > >...
Page 720: Load Feedback And Position Counter Configuration
720 Control chain diagrams  Load feedback and position counter configuration > > > > >...
Page 721: Speed Error Calculation
Control chain diagrams 721  Speed error calculation > > >...
Page 722: Speed Controller
722 Control chain diagrams  Speed controller > > >...
Page 723: Torque Reference Source Selection And Modification
Control chain diagrams 723  Torque reference source selection and modification > > > > >...
Page 724: Operating Mode Selection
724 Control chain diagrams  Operating mode selection > >...
Page 725: Reference Selection For Torque Controller
Control chain diagrams 725  Reference selection for torque controller > > > > > > > >...
Page 726: Torque Limitation
726 Control chain diagrams  Torque limitation > > > >...
Page 727: Torque Controller
Control chain diagrams 727  Torque controller > > > > >...
Page 728: Frequency Reference Selection
728 Control chain diagrams  Frequency reference selection > > > > > > > > > >...
Page 729: Frequency Reference Modification
Control chain diagrams 729  Frequency reference modification > > > > >...
Page 730: Dc Voltage Reference Selection
730 Control chain diagrams  DC voltage reference selection > > > >...
Page 731: Dc Voltage Reference Modification
Control chain diagrams 731  DC voltage reference modification...
Page 732: Master/Follower Communication I (Master)
732 Control chain diagrams  Master/Follower communication I (Master) > > > > > > > > > > > >...
Page 733: Master/Follower Communication Ii (Follower)
Control chain diagrams 733  Master/Follower communication II (Follower) > > > > > > > >...
Page 734: Winch Control Diagrams
734 Control chain diagrams Winch control diagrams  Winch interface logic...
Page 735: Winch Speed Reference Ramp
Control chain diagrams 735  Winch speed reference ramp...
Page 736: Winch Automooring Logic
736 Control chain diagrams  Winch automooring logic...
Page 737: Winch Automooring Setup
Control chain diagrams 737  Winch automooring setup...
Page 738: Winch Clutch Control
738 Control chain diagrams  Winch clutch control...
Page 739: Winch Chain Length Calculation
Control chain diagrams 739  Winch chain length calculation...
Page 740 740 Control chain diagrams...
Page 741 Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to abb.com/searchchannels. Product training For information on ABB product training, navigate to new.abb.com/service/training.

ABB ACS880 Firmware Manual

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