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Summary of Contents for Drader W30000
- Page 1 MODEL W30000 Instruction Manual & User Guide...
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Page 2: Table Of Contents
Table of Contents Congratulations on your purchase of Drader Manufacturing’s plastic welding equipment ............. 3 1. Read These Instructions to Protect Yourself and Others ..................4 2. General Information ..............................4 3. Safety ..................................5 4. New Welder Details ..............................6 5. -
Page 3: Congratulations On Your Purchase Of Drader Manufacturing's Plastic Welding Equipment
Drader Manufacturing reserves the right to change the specifications of the products described herein at any time without written notice. -
Page 4: Read These Instructions To Protect Yourself And Others
The operator and supervisor must read, and understand the following safety warnings and instructions before using this welding equipment. The Drader Injectiweld is to be operated by qualified people in accordance with this manual. Only authorized service personnel should perform any maintenance that requires opening the welder housing. -
Page 5: Safety
Use the welder in well ventilated areas. Some plastics may give off noxious gasses as they melt. Know the plastic that you are working with and use breathing protection if warranted. Keep the work area well lit and clean for maximum safety. Use only certified Drader replacement parts. Page |... -
Page 6: New Welder Details
Air Consumption: 0.113 m3 @ 6.2 bar 5. Parts and Service Call Drader Manufacturing (or your distributor) if you need to purchase parts, or to have your welder serviced. Have the welder serial number on hand. Head Office Service Centre... -
Page 7: Operating Instructions
Make welds Plug the welder into an appropriate electrical outlet Unpack the welder and inspect the contents. Description Item ID # Description Item ID # W30000 Injectiweld Unique serial number Stick Scraper IPAR-A-SCRSTK Barrel Washer IPAR-A-BARWSH Air Filter Assembly IASS-A-AIRFILT 2 3/16"... -
Page 8: The Heated Barrel And Tip System
The heated barrel and tip system: Item ID Description IPAR-A-BARW30 W30000 Barrel Shop Supply Indexing Pin IPAR_A_RTDSE4 RTD Sensor Various ID Numbers Heater Please note, there are other barrel parts that are not listed here. Welding Tip Selection The correct tip will make a difference on the quality and appearance of the weld. -
Page 9: Changing Tips - The Welder Should Be Hot, But Turned Off
The Injectiweld kit comes with 2 tips. Both tips are versatile and can provide the operator with numerous types of welds. Tip choice is important as it determines the type of plastic weld. Use this manual to assist you in your tip choice. -
Page 10: Connect The Air Supply
Air pressure: Minimum: 80 psi (5.5 bar), Maximum: 100 psi (6.9 bar) • Horsepower: At least 1.5 horsepower per welder (1120 Watt) The W30000 kit ships with an air filter assembly. The filter helps to remove particulate, water and oils from the compressed air. Use it at all times. •... -
Page 11: Plug The Welder Into An Appropriate Electrical Outlet
Only authorized people should touch the temperature setting dial. Do not exceed the MIN/MAX limits. • Set the temperature on the welder using the Drader screwdriver. Gently turn the dial to the required temperature mark. The next page has some suggested temperature settings. •... -
Page 12: Temperature Settings - Drader Injectiweld
Temperature settings – Drader Injectiweld Please contact your Drader representative before using a material that is not listed below. Material Description Temperature in ºC Temperature in ºF HDPE High Density Polyethylene 265 ºC 509 ºF LLDPE Linear Low Density Polyethylene 265 ºC... -
Page 13: Feed The Welding Rod Into The Welder
Feed the welding rod into the welder The Injectiweld Model W30000 accepts 0.156-inch (4mm) diameter welding rod. The feed is automatic once the welding rod is properly fed into the welder. • Turn the rod release knob until the knob feels tight. This opens the rod drive wheels and allows them to accept welding rod. -
Page 14: Make Welds
Make Welds Fillet Welds Fillet tips are used mainly for fillet welds [90º] and butt welds. The style of those tips allows one to weld from inside corners out and be able to seal the corners without changing to another tip style. Fillet tips can also be used for crack repairs, as long as the crack is somewhat straight. -
Page 15: Proper Welding Techniques - General Considerations
7. Proper Welding Techniques – General Considerations Consider these variables when welding plastics. Material In order to achieve quality welds, ensure that the welding rod matches the parent material. For example, match polyethylene with polyethylene rod and match polypropylene with polypropylene rod. Do not expect a quality weld if the parent material and welding rod do not match. -
Page 16: Proper Welding Techniques - Drader Injectiweld
8. Proper Welding Techniques – Drader Injectiweld Welding from one side • Butt welding two sheets together • Plastic crack repair Bevel each side of the plastic so that their combined angle is 90 degrees. You may use the stick scraper to give you the proper angle. -
Page 17: Proper Welding Techniques - Drader Injectiweld - Fillet Welds
9. Proper Welding Techniques – Drader Injectiweld – Fillet welds Fillet Welds – Correct Alignment Fillet Welds – Incorrect Alignment Welding tip is not incorrect Welding tip is in alignment when the fillet weld correct alignment tip is not at a 45o angle or when it is at a 45°... -
Page 18: Proper Welding Techniques - Drader Injectiweld - Butt Welds
10. Proper Welding Techniques – Drader Injectiweld – Butt Welds Butt Welds – Correct Alignment Butt Welds – Incorrect Alignment Welding tip is in Welding tip is not in correct alignment correct alignment when when it is at a 90°... -
Page 19: Daily Maintenance - Drader Injectiweld
11. Daily Maintenance – Drader Injectiweld A well-maintained welder will give you years of service. Follow the steps in this section to take care of your welder. Compressed air should be as dry and clean as possible. Use the air filtration system supplied with the welder. -
Page 20: Rohs And Wee Compliance On Drader Injectiweld Products
August 13, 2005. This marking has been added to Drader products sold in the EU. - Page 21 Products or replacement Injectiweld Products (whichever is applicable) to the customer only if the warranty claim is deemed to be valid as provided herein (if the warranty claim is rejected by DRADER, the customer will be charged for the cost of all authorized repairs/replacements as well as shipping the Defective Products and/or Injectiweld Products back to the customer).
- Page 22 (g) Cover any labor involved in the removal and or reinstallation of warranted Injectiweld Products on site, or any labor required to diagnose the necessity for repair or replacement. For greater certainty and the avoidance of doubt, DRADER does not warrant the quality of any welds or repairs made by a welder using the Injectiweld Products.
- Page 23 DRADER and the customer acknowledge and agree that the court having jurisdiction over any dispute in this warranty shall have, and hereby expressly grant to such court, the express power and authority to read down and/or sever any offending provisions herein to the extent required to make any such covenant enforceable.
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