Advertisement
Quick Links
Advertisement
Related Manuals for Drader INJECTIWELD 245
Summary of Contents for Drader INJECTIWELD 245
- Page 1 MODEL 245 Instruction Manual & User Guide REVISION 1.0...
- Page 2 8. Proper Welding Techniques – General Considerations ..................14 9. Proper Welding Techniques – Drader Injectiweld ....................15 10. Proper Welding Techniques – Drader Injectiweld – Fillet Welds ..............16 11. Proper Welding Techniques – Drader Injectiweld – Butt Welds ................ 17 12.
- Page 3 Drader Manufacturing reserves the right to change the specifications of the products described herein at any time without written notice.
- Page 4 The Drader Injectiweld is to be operated by qualified people with adequate training in accordance with this manual. Only authorized service personnel should perform any maintenance that requires opening the welder housing.
- Page 5 Ensure you are wearing suitable personal protection equipment (PPE) including safety glasses, hearing protection, adequate footwear and non flammable clothing. Use only certified Drader replacement parts installed by a Drader Certified Repair Centre. Page |...
- Page 6 One year - parts and labour 250 ºC - 300 ºC 5. Parts and Service Call Drader Manufacturing (or your distributor) if you need to purchase parts, or to have your welder serviced. Have the welder serial number on hand. Head Office...
- Page 7 6. Operating Instructions This section will provide you with an overview of using the Injectiweld. Follow these steps to learn how to operate your welder. • Unpack the welder and inspect the contents • Feed the welding rod into the welder Select welding tip Make welds •...
- Page 8 The heated barrel and tip system: Item ID Description Various Item IDs I2ASS-COLLAR Collar Assembly I2PAR-BARREL Barrel I2PAR-BARSLEEVE Barrel Sleeve Please note, there are other barrel parts that are not listed here. Welding tip selection The correct tip will make a difference on the quality and appearance of the weld.
- Page 9 Changing tips – the welder should be hot, but turned off The tip and barrel will be hot. Wear protective gear and heat-resistant glove to protect yourself from burns. When removing the collar, do not use excessive force. Excessive force will damage the tip and barrel.
- Page 10 Drader Service Centre for repair. Proper temperature is crucial for high quality welds. Set the proper temperature.
- Page 11 Temperature settings – Drader Injectiweld Please contact your Drader Injectiweld representative before using a material that is not listed below. Material Description Welder Setting Temperature in ºC Temperature in ºF HDPE High Density Polyethylene 265 ºC 509 ºF LLDPE Linear Low-Density Polyethylene 265 ºC...
- Page 12 Feed the welding rod into the welder The Injectiweld Model 245 accepts 0.156-inch (4mm) diameter round welding rod. The feed is manual. • Turn the rod release lever clockwise until the lever feels tight. This opens the rod drive wheels and allows them to accept welding rod.
- Page 13 7. Welding Joint Types Fillet Welds Fillet tips are used mainly for fillet welds [90º] and butt welds. The style of those tips allows one to weld from inside corners out and be able to seal the corners without changing to another tip style. Fillet tips can also be used for crack repairs, as long as the crack is somewhat straight.
- Page 14 8. Proper Welding Techniques – General Considerations Consider these variables when welding plastics. Material In order to achieve quality welds, ensure that the welding rod matches the parent material. For example, match polyethylene with polyethylene rod and match polypropylene with polypropylene rod. Do not expect a quality weld if the parent material and welding rod do not match.
- Page 15 9. Proper Welding Techniques – Drader Injectiweld Welding from one side • Butt welding two sheets together • Plastic crack repair Bevel each side of the plastic so that their combined angle is 90 degrees. You may use the stick scraper to give you the proper angle.
- Page 16 10. Proper Welding Techniques – Drader Injectiweld – Fillet Welds Fillet Welds – Correct Alignment Fillet Welds – Incorrect Alignment Welding tip is not in correct alignment when the fillet weld Welding tip is in correct tip is not at a 45°...
- Page 17 11. Proper Welding Techniques – Drader Injectiweld – Butt Welds Butt Welds – Correct Alignment Butt Welds – Incorrect Alignment Welding tip is in Welding tip is not in correct alignment correct alignment when when it is at a 90°...
- Page 18 12. Daily Maintenance – Drader Injectiweld A well-maintained welder will give you years of service. Use a copper (or brass) brush to clean away burned plastic around the tip. Clean parts make heat transfer more efficient. We highly recommend you purchase the welder stand (I2ASS-WLD-STAND-SS). After you are finished welding place the welder in the stand to cool off.
- Page 19 CE mark to be applied. You can access the declaration at https://www.drader.com/compliance. WEEE COMPLIANCE: Drader Manufacturing is compliant with the European Community directive 2002/96/EC (Waste Electrical & Electronic Equipment, WEEE) with respect to products sold within the European Union. This...
- Page 20 UNITED STATED OF AMERICA EMC STATEMENT OF COMPLIANCE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
- Page 21 Products or replacement Injectiweld Products (whichever is applicable) to the customer only if the warranty claim is deemed to be valid as provided herein (if the warranty claim is rejected by DRADER, the customer will be charged for the cost of all authorized repairs/replacements as well as shipping the Defective Products and/or Injectiweld Products back to the customer).
- Page 22 (g) Cover any labor involved in the removal and or reinstallation of warranted Injectiweld Products on site, or any labor required to diagnose the necessity for repair or replacement. For greater certainty and the avoidance of doubt, DRADER does not warrant the quality of any welds or repairs made by a welder using the Injectiweld Products.
- Page 23 DRADER and the customer acknowledge and agree that the court having jurisdiction over any dispute in this warranty shall have, and hereby expressly grant to such court, the express power and authority to read down and/or sever any offending provisions herein to the extent required to make any such covenant enforceable.
Need help?
Do you have a question about the INJECTIWELD 245 and is the answer not in the manual?
Questions and answers