Subscribe to Our Youtube Channel
Related Manuals for Drader W30000
Summary of Contents for Drader W30000
- Page 1 Instructional Manual Industrial Plastic Welder - Drader Injectiweld W30000 www.drader.com...
-
Page 2: Table Of Contents
Proper Welding Techniques – General Considerations ........14 Proper Welding Techniques – Drader Injectiweld ..........15 Proper Welding Techniques – Drader Injectiweld – Fillet welds ....... 16 Proper Welding Techniques – Drader Injectiweld – Butt Welds ....... 17 Daily Maintenance - Injectiweld ................ 18 W30000 Exploded view .................. -
Page 3: Read These Instructions - Protect Yourself And Others
While every effort has been made to ensure the information in this manual is accurate and complete, no liability can be accepted for any errors or omissions. Drader Manufacturing reserves the right to change the specifications of the products described herein at any time without written notice. -
Page 4: Safety
Use the welder in well ventilated areas. Some plastics may give off noxious gasses as they melt. Know the plastic that you are working with and use breathing protection if warranted. Keep the work area well lit and clean for maximum safety. Use only certified Drader replacement parts. Pg. 4... -
Page 5: New Welder Details
Warranty One year - parts and labour 5. Parts and Service Call Drader Manufacturing (or your distributor) if you need to purchase parts, or to have your welder serviced. Have the welder serial number on hand. Head Office Service Centre... -
Page 6: Operating Instructions
• Feed the welding rod into the welder • Make welds • Unpack the welder and inspect the contents. Description Item ID # W30000 Injectiweld Unique serial number Barrel Washer IPAR-A-BARWSH 3/16" Fillet Weld Tip ITIP-2F6 Repair Tip ITIP-2RP Tip Nut Wrench... -
Page 7: The Heated Barrel And Tip System
The heated barrel and tip system Description Item ID # 1 W30000 Barrel IPAR-A-BARW30 2 Indexing Pin (Shop Supply) 3 RTD Sensor IPAR-A-RTDSEN 4 Heater (Various ID numbers) Please note, there are other barrel parts that are not listed here Welding tip selection The correct tip will make a difference on quality and appearance of the weld. -
Page 8: Changing Tips - The Welder Should Be Hot, But Turned Off
3/16” Fillet Weld Tip ITIP-2F6 1/4” Fillet Tip ITIP-2F4 90º fillet welds, butt welds, repairs 3/8” Fillet Tip ITIP-2F8 1/2“ Fillet Tip ITIP-2F5 5/8” Ribbon Weld Tip ITIP-2RW Sealing; re-enforcement; non-pressure welds The Injectiweld kit comes with 2 tips. Both tips are versatile and can provide the operator with numerous types of welds. -
Page 9: Connect The Air Supply
Horsepower: At least 1.5 horsepower per welder (1120 Watt) • The W30000 kit ships with an air filter assembly. The filter helps to removes particulate, water and oils from the compressed air. Use it at all times. The Air filter assembly attaches directly to the welder’s air line. -
Page 10: Plug The Welder Into An Appropriate Electrical Outlet
Overturning the dial will damage the temperature dial. Only authorized people should touch the temperature setting dial. Do not exceed the MIN/MAX limits Set the temperature on the welder using the Drader screwdriver. Gently turn the dial to the •... -
Page 11: Temperature Settings - Drader Injectiweld
Temperature settings – Drader Injectiweld Please contact your Drader representative, before using a material that is not listed below. Material Description Temperature in ºC Temperature in ºF HDPE High Density Polyethylene 265 ºC 509 ºF LLDPE Linear Low Density Polyethylene 265 ºC... -
Page 12: Feed The Welding Rod Into The Welder
Feed the welding rod into the welder The Injectiweld Model W30000 accepts 0.156-inch (4mm) diameter welding rod. The feed is automatic once the welding rod is properly fed into the welder. Turn the rod release knob until the knob feels tight. This opens the rod drive wheels and allows •... -
Page 13: Make Welds
Make welds Fillet Welds Fillet tips are used mainly for fillet welds [90º] and butt welds. The style of those tips allows one to weld from inside corners out and be able to seal the corners without changing to another tip style. Fillet tips can also be used for crack repairs, as long as the crack is somewhat straight. -
Page 14: Proper Welding Techniques - General Considerations
7. Proper Welding Techniques – General Considerations Consider these variables when welding plastics. Material In order to achieve quality welds, ensure that the welding rod matches the parent material. For example, match polyethylene with polyethylene rod and match polypropylene with polypropylene rod. Do not expect a quality weld if the parent material and welding rod do not match. -
Page 15: Proper Welding Techniques - Drader Injectiweld
8. Proper Welding Techniques – Drader Injectiweld Welding from one side Butt welding two sheets • together Plastic crack repair • Bevel each side of the plastic so that their combined angle is 90 degrees. You may use the stick scraper to give you the proper angle. -
Page 16: Proper Welding Techniques - Drader Injectiweld - Fillet Welds
9. Proper Welding Techniques – Drader Injectiweld – Fillet welds Fillet Welds – Correct Alignment Fillet Welds – Incorrect Alignment Welding tip is in Welding tip is not in correct alignment correct alignment when it is at a 45 when the fillet weld tip... -
Page 17: Proper Welding Techniques - Drader Injectiweld - Butt Welds
Proper Welding Techniques – Drader Injectiweld – Butt Welds Butt Welds Butt Welds Incorrect Alignment Correct Alignment Welding tip is in Welding tip is correct alignment not in correct when it is at a 90 alignment when it is angle... -
Page 18: Daily Maintenance - Injectiweld
Daily Maintenance – Drader Injectiweld A well-maintained welder will give you years of service. Follow the steps in this section to take care of your welder. Compressed air should be as dry and clean as possible. Use the air filtration system supplied with the welder. -
Page 19: W30000 Exploded View
W30000 Exploded view Pg. 19... -
Page 20: W30000 Kit - Parts List
Switch Bracket 1 each IPAR-A-SWHON2 1-24 On/Off Switch 2 each ISHO-A-CLMCAB S/S Cable Clamp 1 each IPAR-A-PCBW30 PC Board for W30000 (comes with 24A, PCB Strap) 1 each IPAR-A-ADBLOC Air Distribution Block 1 each IPAR-A-MUFFLR Muffler 1 each IPAR-A-FITPSH Push On Male Fitting... - Page 21 2 each IPAR-A-ROLCLU Roller Clutch ( A ) see foot note pg. 23 1 each IPAR-A-STLCRK Steel Crank 1 each IPAR-A-LKCW30 Connecting Link for W30000 1 each IPAR-A-RODRPN Rod Release Pin 1 each IPAR-A-RODREK Rod Release Knob 1 each IPAR-A-RODFTU...
-
Page 22: W30000 Kit - Parts Not Shown
W30000 Kit – Parts Not Shown 1 each ITIP-2F6 Fillet Tip - 3/16 inch 1 each IPAR-A-HTTRCO Heat Transfer Compound 1 each IPAR-A-SCRBLD Scraping Blade 1 each IPAR-A-SCRSTK Stick Scraper 1 each ISHO-A-SPSPCO S/S Spring for 3/16 x 1 3/4"Dowel pin (Pivot) - Page 23 IASS-A-CRDNAM, NA 120V Power Cord Airline Assembly 1 x IPAR-A-ABSBOX 1 x IPAR-A-ARLINE 1 x IPAR-A-CRDGRD 2 x IPAR-A-CRDRES 1 x IPAR-A-FSEHLD 1 x IPAR-A-FSEHOU 1 x IPAR-A-CRDNAM 1 x IPAR-A-TERSUR 1 x IPAR-A-TUBFIB IASS-A-CRDUKM, UK 240V Power Cord Airline Assembly 1 x IPAR-A-ABSBOX 1 x IPAR-A-ARLINE 1 x IPAR-A-CRDGRD...
-
Page 24: Rohs And Wee Compliance On Drader Injectiweld Products
August 13, 2005. This marking has been added to Drader products sold in the EU.
Need help?
Do you have a question about the W30000 and is the answer not in the manual?
Questions and answers