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Summary of Contents for Scotchman PRESSPRO 66
- Page 1 HYDRAULIC PRESS MODELS: PRESSPRO 66 PRESSPRO 110 PRESSPRO 110W PRESSPRO 176 VERSION 4 - DECEMBER 2021 SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844...
- Page 2 PRESSPRO 66 PRESSPRO 110 PRESSPRO 176 PRESSPRO 110W www.scotchman.com SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844...
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Page 3: Table Of Contents
4.1.3 Direction control valve ......................13 4.1.4 Pressure gauge ........................13 4.1.5 Pressure control valve ......................13 4.1.6 Speed setting valve ......................14 4.1.7 Hand pump ..........................14 SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844... - Page 4 Fig. 4 Technical specifications PressPro 176................4 Fig. 5 Max. force with long stroke Fig. 6 Max. force with short stroke .........5 Fig. 7 Pallet jack transport......................7 SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844...
- Page 5 Fig. 24 Blocking pins .........................19 Fig. 25 Type labels ........................21 Appendix I Electrical schematic ....................22 Appendix II Hydraulic schematic ....................23 Appendix III Spare parts ......................26 SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844...
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Page 6: Introduction
This manual helps you to install, operate and maintain your press. Always read this manual before you start working with the machine. If you have any questions, please contact Scotchman Ind. The manual gives safety instructions where necessary to assure a safe use of the machine. -
Page 7: General Information And Specifications
General information and specifications This hydraulic workshop press is designed for: bending and straightening of beams, profiles, pivots, shafts etc. (dis)assembly of bearings, bushings or pivots stamping, punching, forming of a wide range of materials Fig. 1 Typical use of the press This machine can be used in repair shops, work shops, etc. -
Page 8: Technical Data
Technical data TOP POSITION BOTTOM POSITION PLACE V-BLOCKS OR TABLE HERE Fig. 2 Dimensions overview Technical specifications and dimensions are shown on the next page. The given parameters of the piston movements are maximum values and can be up to 25% lower. Parameters are valid with minimum oil temperature of 86°F (30°C). - Page 9 Insulation Protection Insulation Classification 1195 Weight 1145 Diameter Cylinder Diameter Piston rod Diameter Piston head Fig. 3.1 Metric Technical Specifications PAGE 4 SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844...
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Page 10: Safety Advice
2 Safety advice Note: the supplier of the press can not be held responsible for any damages or injuries when the machine is modified or when maintenance is done by unqualified personnel. 2.1 Users responsibility Safe use of the hydraulic press can be achieved in daily work when all the necessary precautions are taken. -
Page 11: Out Of Use
Note: do not use the machine in the following conditions: explosion hazard zones; outdoors; temperatures below 41F (+5C) or above 122F (+50C) Note: maximum pressing force can be exerted for a short time only. Do not use maximum force when the piston is extended further than 3/4 of its length. THIS CAN DAMAGE THE PISTON. -
Page 12: Installation
3.2.1 Pallet jack The press can be moved by using a pallet jack. Use a pallet jack with enough capacity to lift the weight of each press shown on the table below: PressPro 66: 1190 lbs PressPro 110: 2138 lbs... -
Page 13: Forklift Truck
Make sure the pallet jack is always placed in the middle of 3.2.2 Forklift truck the machine. Place the pallet truck as shown below: Make sure the forks of the pallet jack carry both lifting strips. WARNING: Use extreme caution when moving press as it is TOP HEAVY. -
Page 14: Installation Of The Hydraulic Unit
3.5 Installation of the hydraulic unit Hyd. Power Remove the back Unit is bolt & loosen the bolt shipped as on the angle iron. shown. Rotate the angle iron It must be to horizontal and bolted to the install the back bolt. angle iron Tighten both bolts. -
Page 15: Oil Tank Filling
On top of the cylinder there are (2) threaded holes. The centered hole is for the large diameter (18mm) hose from the reservoir. The other hole is for the small diameter (5mm) pressure gauge hose. Top of cylinder Fig. 11 Keep hoses straight - no sharp bends Make sure there are no sharp bends in the hoses between the clamps and connections to the hydraulic unit as shown above. -
Page 16: Electrical Connection
Oil tank capacity Cylinder capacity Total oil capacity Press type PressPro 66 8.5 gal. 2.3 gal. 10.8 gal. PressPro 110 8.5 gal. 3.7 gal. 12.2 gal. PressPro 110W 8.5 gal. 3.7 gal. 12.2 gal. PressPro 176 8.5 gal. 6.5 gal. -
Page 17: Functions Of The Press
4 Functions of the press The presses are equipped with a manually operated hydraulic unit. This includes the direction control valve / joystick and hand pump. 4.1 Manual operated hydraulic unit 4.1.1 On / Off switch The on / off switch is situated at the front of the hydraulic tank. Pushing the green button will start the motor on the hydraulic unit. -
Page 18: Direction Control Valve
The pressure gauge is located in the head of the press. The gauge shows the pressure in psi & bars. For the different types of presses the maximum pressure is as follows: 3756psi (259 bar) PressPro 66: 3742psi (258 bar) PressPro 110 & 110W:... -
Page 19: Speed Setting Valve
Adjusting the pressure: Start the hydraulic unit. Raise the press ram so no force is applied. Turn the knob on the pressure control valve counter clockwise to lower the pressure. Do not remove the knob!! Note that it can be turned far enough to unscrew from the pressure control valve. Lower the press ram to the work piece and keep force applied with the joystick. -
Page 20: Electrical Operated Hydraulic Unit
4.2 Electrical operated hydraulic unit Oil Filler Speed Setting Plug Valve Pressure Regulation Valve Hand Pump Direction Control Emergency Valve / Joystick Stop On / Off Switch Fig. 20 Functions of an electrical operated hydraulic unit 4.2.1 On / Off switch Pushing the green button will start the motor of the hydraulic unit. -
Page 21: Emergency Stop
The pressure gauge is located in the head of the press. The gauge shows the pressure in psi & bars. For the different types of presses the maximum pressure is as follows: 3756psi (259 bar) PressPro 66: 3742psi (258 bar) PressPro 110 & 110W:... -
Page 22: Getting Started
5 Getting started To start the press for the first time, make sure: The press is installed correctly (see former paragraphs). The oil tank is filled with a sufficient amount of oil. The hydraulic hoses are tightened correctly to the cylinder and to the hydraulic unit. The machine is connected to the correct voltage &... -
Page 23: Positioning The Table
Bow Grip (Handle) Levers Fig. 21 Moving the cylinder Tip: working with the cylinder in the far left or far right position, will shorten the durability of the press. Working in the center of the press is preferable. 5.4 Positioning the table WARNING: NEVER try to lift the table with a work piece laying on the table. - Page 24 Fig. 22 Lifting chain bridge around piston head Fig. 23 Lifting chain on table hook Make sure the lifting hooks are positioned in the grooves in the middle of the shaft. They are easy to move by hand. Move the piston of the cylinder upwards in the "low speed" position of the speed setting valve. The table will be lifted up from the blocking pins.
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Page 25: Regular Use
5.5 Regular use Place the work piece on the table in alignment with the punch ram. If this is not possible, reposition the cylinder to achieve the best alignment. Use extreme caution when performing a press operation on parts that can possibly fly off, break (especially cast parts and hardened parts) or bounce up as a result of the applied force. -
Page 26: Servicing And Maintenance
13 for information on how to fill the system with oil. 6.2 Contact your supplier If there are any questions, please contact SCOTCHMAN IND. Phone: 1-800-843-8844 . Always mention the serial number on the machine label. This label is located at the frame of the press (right side). - Page 27 Appendix I Electrical schematic (all presses) EMERGENCY STOP LINE POWER NOTE: Swap (2) Incoming Power Wires to change Rotation 230V 460V 13 21 A1 Brown Brown Brown LC1DXX SCHNEIDER Black Black 14 22 Blue Blue * Follow Instruction SCHNEIDER Sheet In Motor Box LRDXX START If Provided...
- Page 28 SEE MOTOR TAG FOR DETAILS INCOMING SUPPLY (BY CUSTOMER) PROVIDE MAXIMUM UPSTREAM PROTECTION PER N.E.C. CODE 430-52 AND TABLE 430-152. E-STOP START PAGE 22A...
- Page 29 Appendix II Hydraulic schematic PRESSPRO 66 PAGE 23...
- Page 30 PRESSPRO 110 & 110W PAGE 24...
- Page 31 PRESSPRO 176 PAGE 25...
- Page 32 Appendix III Spare parts Parts list piston (all presses) Description PressPro 66 PressPro 110 & 110W PressPro 176 Piston shaft 060-506 100-506 160-506 O-ring 46.2x3 NBR 90 62.2x3 NBR 90 96x3 NBR 90 Piston 060-505 100-505 160-505 Valve set valve tip...
- Page 33 Parts list cylinder (all presses) PressPro 176 Description PressPro 66 PressPro 110 & 110W 160-500 Complete cylinder assy 060-500 100-500 160-601 Cylinder mounting strip 060-601 100-601 160-200-520 Handle assy 60-100-520 60-100-520 Piston head assy 160-507 Piston head 060-507 100-507 30-200-M16x20...
- Page 34 Parts list press (all presses) Description PressPro 66 PressPro 176 PressPro 110 & 110W Hydraulic hose set 30-60-627 100-160-1500-627 100-160-627 Lifting chain assy PLS004074 PLS004075 PLS004076 PLS004077 Complete hydraulic unit 30-6-1.5kW 100-2.2kW 160-200-3kW Electric cable assy 30-200-5x1.5mm2 30-200-5x1.5mm2 30-200-5x1.5mm2 Cable...
- Page 35 PAGE 29...
- Page 36 Parts list hydraulic unit (all presses) PAGE 30 SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844...
- Page 37 Drain plug On- / Off switch Emergency button Cable / Plug Bell housing Pipes + couplings package Tank Sight glass PAGE 31 SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844...
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