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Summary of Contents for Scotchman PRESSPRO 110
- Page 1 You have downloaded a manual for the SCOTCHMAN PRESSPRO 110 HYDRAULIC PRESS...
- Page 2 PRESSPRO 110 HYDRAULIC PRESS S/N 2000 and higher PRINTED DECEMBER 2022 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 www.scotchman.com...
- Page 3 PRESSPRO 110 Page 2 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 www.scotchman.com...
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Page 4: Table Of Contents
Changing The Hydraulic Oil PRESSPRO HYDRAULIC SCHEMATIC PRESSPRO 110 PARTS LIST Piston Parts Cylinder Parts PressPro 110 Parts Diagram Page 3 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 www.scotchman.com... -
Page 5: Introduction
As we constantly strive to improve our products, we reserve the right to make changes without notification. Page 4 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 www.scotchman.com... -
Page 6: Standard Features
1.2 STANDARD FEATURES • Heavy duty all-steel construction • Industrial grade hydraulic system • Ram moves laterally for added versatility • 3 Ram speeds • Joystick operation with hand pump option • Removable ram cap to accept a variety of tooling •... - Page 7 Always disconnect and lock out the power when performing maintenance work or repairs. Follow the procedures outlined in the operator’s manual. Practice good housekeeping. Keep the area around the machine clear and well lit. Do not obstruct the operator’s position by placing anything around the machine that would impede the operator’s access to the machine.
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Page 8: Installation And Set Up
It is the customer’s responsibility to inspect the arriving machine. • Make sure to note any damages on the delivery ticket and then immediately contact Scotchman Inds. about the damage so we can assist you. Our toll free number is 1-800-843-884. - Page 9 PRESSPRO 110 SPECIFICATIONS UNITS INCHES UNITS INCHES 84-3/4 2153 8-11/16 54-1/4 1378 21-1/2 32-3/4 43-1/4 1099 4-3/4 12-1/8 16-5/16 66-1/2 1689 14-5/16 5-3/8 13-1/2 1219 PRESSPRO 110 TON CROSS BEAM ASSY. TOP POSITION CROSS BEAM ASSY. BOTTOM POSITION PLACE V-BLOCKS...
- Page 10 NOTE: THE GIVEN PARAMETERS OF THE PISTON MOVEMENTS ARE MAXIMUM VALUES AND CAN BE UP TO 25% LOWER. PARAMETERS ARE VALID WITH MINIMUM OIL TEMPERATURE OF 86°F (30°C). PRESSPRO 110 VOLTAGE SPECIFICATIONS Motor 230 3ph or 460 3ph All Models...
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Page 11: Machine Moving Procedures
3.2 MACHINE MOVING PROCEDURES The most common method of moving the PressPro 110 is with a pallet jack or a fork lift. The following section shows the correct way to safely move the press without damage or injury. CAUTION: Use extreme caution when moving press as it is TOP HEAVY. When moving the press with a pallet jack, it must be on a smooth level surface! Have more than one person help you. -
Page 12: Forklift
Use a Pallet Jack that just fits between rectangular tubes FIGURE 2 PRESS IS TOP HEAVY! 3.4 FORKLIFT Use Extreme Caution when moving! CAUTION: PRESS IS VERY TOP-HEAVY! Refer to FIGURE 3 on the next page for the below. UPPER SUPPORTS: •... - Page 13 Upper Supports: Keep forks as wide as possible as shown below. FORKLIFT FORKS RECTANGLE TUBES Rectangle Tubes: The safest and recommended way to FIGURE 3 move press RECTANGLE TUBES: • Make sure the forklift forks are long enough to reach through all four rectangle tubes. •...
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Page 14: Securing The Presspro 110
When the machine is positioned in the desired location, it should be bolted to a flat, smooth, level concrete floor using 10 mm (3/8") screws and plugs (not included). The PressPro 110 has six holes available in the base for this, three on each side. FIGURE 4 below is a view of the underside of the machine showing the location of these holes. -
Page 15: Mounting Brackets For Hydraulic Unit
BOLTS & WASHERS BRACKETS FIGURE 5 3.6 MOUNTING BRACKETS FOR HYDRAULIC UNIT There are two brackets included that are used to mount the power unit on. They need to be installed so the longer part is pointing to the outside of the machine as shown on the next page in FIGURE 5. Each bracket should be bolted to a leg with two bolts and two washers. -
Page 16: Installation Of The Hydraulic Unit
3.7 INSTALLATION OF THE HYDRAULIC UNIT The Hydraulic Power Unit mounts on top of the brackets (shown in the previous section) with four bolts, four nuts, and eight washers as shown below. ► NOTE: THE HYDRAULIC UNIT WEIGHS 130 LBS. WHEN PLACING THE UNIT IN THE CORRECT POSITION, MAKE SURE TO USE ENOUGH MAN OR MACHINE... -
Page 17: Connecting Hydraulic Hoses
3.8 CONNECTING HYDRAULIC HOSES Once the hydraulic unit is mounted, the hoses must be attached. On top of the cylinder there are (2) threaded holes. The centered hole is for the large diameter (18mm) hose from the reservoir. The other hole is for the small diameter (5mm) pressure gauge hose. Make sure there are no sharp bends in the hoses between the clamps and connections to the hydraulic unit as shown below. -
Page 18: Hydraulic Reservoir
Capacity Model Gal. / Liter Gal. / Liter Gal. / Liter PressPro 110 8.5 / 32.2 3.7 / 14 12.2 / 46 CAUTION: NEVER RUN THE PRESS WHEN ITS LOW ON OIL. THIS WILL DAMAGE THE HYDRAULIC UNIT AND CAUSE THE PRESS TO MALFUNCTION. -
Page 19: Electrical Requirements
3.10 ELECTRICAL REQUIREMENTS TO PREVENT DAMAGE TO THE MOTOR AND DANGER TO THE CAUTION: OPERATOR, ALL ELECTRICAL CONNECTIONS SHOULD BE MADE BY A LICENSED ELECTRICIAN. • The machine must be connected to 220V 3ph or 440V 3ph power. • To ensure satisfactory machine performance, the supply voltage should (+ or -) 10% of the motor voltage rating. -
Page 20: Electrical Schematic
3.11 ELECTRICAL SCHEMATIC SCHEMATIC SEE MOTOR TAG FOR DETAILS INCOMING SUPPLY (BY CUSTOMER) PROVIDE MAXIMUM UPSTREAM PROTECTION PER N.E.C. CODE 430-52 AND TABLE 430-152. E-STOP START FIGURE 8 Page 19... - Page 21 PHYSICAL EMERGENCY STOP NOTE: Swap (2) LINE POWER Incoming Power Wires to change Rotation 230V 460V 13 21 A1 Brown Brown Brown LC1DXX SCHNEIDER Black Black 14 22 Blue Blue * Follow Instruction SCHNEIDER Sheet In Motor Box LRDXX START If Provided BUTTON 97 98 95 96...
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Page 22: Machine Controls
4.0 MACHINE CONTROLS Below is a Top View of the Hydraulic Unit for the PressPro 110 where the control locations are shown. TOP VIEW HYDRAULIC UNIT 4. OIL FILLER PLUG 2 Speed HL46 5. SPEED SETTING 3. PRESSURE VALVE Low Speed... -
Page 23: On/Off Switch
4.1 ON/OFF SWITCH Refer to FIGURE 10 for the following: The on / off switch is situated at the front of the hydraulic tank • Pushing the green button will start the motor of the hydraulic unit. There will be no movement of any part after the motor starts running. -
Page 24: Pressure Control Valve
4.3 PRESSURE CONTROL VALVE The pressure control valve is located on top of the hydraulic unit on the lower left. • The amount of force can be raised or lowered with the pressure control valve. • Turning the knob clockwise will raise the pressure and turning the knob counter clockwise will lower the pressure. -
Page 25: Direction Control Valve
4.6 DIRECTION CONTROL VALVE The direction control valve is located on top of the hydraulic unit on the lower right. The direction control valve is a joy-stick that with 3 lever positions: • Middle position: This is the default position. When the lever is moved forward or back and then released, the valve will always return to this position. -
Page 26: Machine Start Up And Operation
5.0 MACHINE START UP AND OPERATION Before starting the PressPro for the first time, make sure of the following: • The press is installed correctly as shown in SECTION 3. • The hydraulic reservoir is filled with the proper amount of oil. •... -
Page 27: Positioning The Press Cylinder
PISTON AND CAUSE THE PRESS TO MALFUNCTION. 5.2 POSITIONING THE PRESS CYLINDER All Scotchman presses are equipped with a movable cylinder which makes it possible to correctly align the press ram with the work piece. To move the cylinder side to side: •... -
Page 28: Positioning The Table
5.3 POSITIONING THE TABLE WARNING: NEVER TRY TO LIFT THE TABLE WITH A WORK PIECE LAYING ON THE TABLE. THE WORK PIECE CAN FALL OFF THE TABLE AND CAN DAMAGE THE MACHINE OR SERIOUSLY INJURE THE OPERATOR. ► NOTE: KEEP CYLINDER/PISTON CENTERED IN THE PRESS WHEN MOVING THE TABLE. It is recommended to use the hydraulic cylinder to lift the table. - Page 29 LIFTING LIFTING YOKE YOKE IN (Shown without chains) GROOVE GROOVE IN RAM FIGURE 12 THE FIGURE ON THE RIGHT SHOWS THE LIFTING YOKE AND LIFTING CHAINS INSTALLED ON THE PRESS. CHAIN LENGTH CAN BE ADJUSTED AND CHAINS MUST HAVE EQUAL NUMBER OF LINKS ON EACH SIDE.
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Page 30: Operating The Presspro 110
6.0 OPERATING THE PRESSPRO 110 When operating the PressPro 110 it is best to have the cylinder located in the center of the press and then place the work piece on the table in alignment with the press ram. If this is not possible, reposition the cylinder to achieve the best alignment. -
Page 31: V-Block Set
HYDRAULIC UNIT. THIS CAN DAMAGE THE MACHINE BY CAUSING SEALS TO FAIL AND CAN DEGRADE HYDRAULIC OIL. IN THE EXTREME, THE OPERATOR MAY SUFFER BURNS. Page 30 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 www.scotchman.com... -
Page 32: Presspro 110 Maintenance
TAGOUT PROCEDURES. MAKE SURE POWER IS OFF AND THERE IS NO HYDRAULIC PRESSURE IN THE SYSTEM. BOTH CAN RESULT IN INJURIES TO THE MAINTENANCE OPERATOR. Page 31 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 www.scotchman.com... -
Page 33: Changing The Hydraulic Oil
Mobile DTE 10 Excel 46 or Mobil DTE 25 or similar hydraulic oil is recommended. DRAIN PLUG FIGURE 15 LOCATION Page 32 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 www.scotchman.com... -
Page 34: Presspro Hydraulic Schematic
3.5 (2.6) MOTOR RPM 1680 265 BAR (3840 PSI) 0-265 BAR (0-3840 PSI) 20 BAR X (290 PSI) FIGURE 16 Page 33 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 www.scotchman.com... -
Page 35: Presspro 110 Parts List
220-214-19.2 RING 208-220-9 U-MANCHET NOTE: Part numbers are for reference only. Call Scotchman Inds. if you need further assistance. Page 34 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 www.scotchman.com... -
Page 36: Cylinder Parts
PISTON HEAD 110 TON PRESS PLS003693 NOTE: Part numbers are for reference only. Call Scotchman Inds. if you need further assistance. Page 35 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 www.scotchman.com... -
Page 37: Presspro 110 Parts Diagram
M10 X 10MM DIN914 SET S. PP100008 110 TON "V" BLOCK 2 PCS 800020 PTSC10016 HYDRAULIC UNIT 110 TON 110 TON BASIC ASSY Page 36 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 www.scotchman.com... - Page 38 14 15 DETAIL C DETAIL A 201210 M10x20 201210 M10x20 201210 M10x20 201210 M10x20 M16x65 DETAIL B FIGURE 19 Page 37 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 www.scotchman.com...
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