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Scotchman GAA-600-90 CNC Operator's Manual

Cold saw
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You have downloaded a manual for our
Model GAA-600-90 CNC Cold Saw.
This is a Non-Ferrous up-cut saw that
cuts soft metals such as aluminum,
copper, or brass. It can also cut many
types of plastics.
SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-800-843-8844

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Summary of Contents for Scotchman GAA-600-90 CNC

  • Page 1 This is a Non-Ferrous up-cut saw that cuts soft metals such as aluminum, copper, or brass. It can also cut many types of plastics. SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-800-843-8844...
  • Page 2 MODEL GAA-600-90 CNC COLD SAW PRINTED JANUARY 2019 Page 1...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1.0 INTRODUCTION 1.1 Legislation applicable to the planning and construction of the machine. 1.2 Warranty. 2.0 GENERAL MACHINE DATA 2.1 Machine identification data. 2.2 Technical data. 2.3 Electrical data. 2.4 Noise level. 3.0 INDICATIONS REGARDING TRANSPORT AND STORAGE 4.0 INSTRUCTIONS FOR ANCHORING AND SERVICE START-UP 4.1 Anchoring instructions.

  • Page 4: Legislation Applicable To The Planning And Construction Of The Machine

    2004/108/CEE On "Electromagnetic Compatibility". 1.2 WARRANTY Scotchman Industries, Inc. will, within 2 years of date of purchase, replace F.O.B. the factory or refund the purchase price for any goods which are defective in materials or workmanship and, at the seller’s option, returns the defective goods, freight and delivery prepaid, to the seller, which shall be the buyer’s sole and exclusive remedy for defective goods.

  • Page 5: General Machine Data

    2.0 GENERAL INFORMATION 2.1 MACHINE IDENTIFICATION DATA Model: GAA - 600 - 90° CNC Serial number: Manufacturing year:  NOTE: In order to request spare parts, whether covered by the warranty or not, always indicate the model and serial number of the machine; as well as the name of the part and the code that appears in the last chapter of the parts exploded views.
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  • Page 7: Electrical Data

    2.3 ELECTRICAL DATA Power supply Motor power Total consumption 220 V Three phase 4.5 Kw/6 HP 16 A 380 V Three phase 4.5 Kw/6 HP 11 A 2.4 NOISE LEVEL At a distance of 60cm RUNNING OFF-LOAD 68 Db (A) Leq MACHINING A 70 X 50 PROFILE 108 Db (A) Leq ...

  • Page 8: Power Supply Connection

    4.2 POWER SUPPLY CONNECTION Verify that the power supply voltage corresponds to the voltage indicated on the specifications plate of the machine. Connect the cable to the power supply, using a plug that is appropriate for the characteristics of the same, thereby respecting the color codes. Once the machine is connected, verify that the motor rotation agrees with the direction of the saw blade teeth (rotation to the right).

  • Page 9: Instructions For Use

    5.0 INSTRUCTIONS FOR USE 5.1 PROPER AND IMPROPER USE This is an automatic cut-off machine, especially designed for cutting aluminum profiles. The use of the machine for cutting other materials is hereby prohibited. Such use may cause damage to the machine and put the health and safety of the worker at risk.

  • Page 10: Manual Mode

    Signal lamps: Red: emergency. Orange: Machine working in automatic cycle. Green: Power supplied to the machine. 5.3 MANUAL MODE With the operating mode switch in the MANUAL MODE, the operator can activate the hold down clamps, the feeder gripper and the saw blade. We recommend that very high feed rate for the saw blade or high feed rate on the shuttle feed not be used as this would greatly reduce the duration of the blade and the quality of the cut.

  • Page 11: Auto Mode

    5.4 AUTO MODE In the auto mode, select the program of work. The last program used will be marked in green. The machine has ten programs with thirty lines of cut, distributed in three pages. Every line of program is formed by the length of cut and number of pieces. To edit any of the information of a line, press on the description or quantity and a keypad will pop up so that you can make your changes.
  • Page 12 To execute the program: A - To select line of beginning. B - To continue the program in the last line in execution. C - To execute the program from the first line. When the machine is prepared for the execution of the program, follow the steps below: Adjust the desired height of the cut, using the travel end stop at the right of the machine.

  • Page 13: General Rules And Safety Checks

    5.5 GENERAL RULES AND SAFETY CHECKS  Before using the machine, check the efficiency and operation of all safety devices and check that the moving parts of the machine are not blocked, that there are no damaged parts and that all machine components are positioned and work correctly.
  • Page 14  ATTENTION: Every eighty hours, lubricate the ball screw nut with KLUBER ISOFLEX NBU 15. In the SETUP menu, you can modify the parameters of the machine.  The password for the SETUP menu is7890. Page 13...

  • Page 15: Qualified Personnel For Maintenance And Repair Work

    6.2 QUALIFIED PERSONNEL FOR MAINTENANCE/REPAIR  All repairs shall be made exclusively by qualified personnel; thereby, always using original replacement parts. If not, the machine may be damaged or the user may be injured.  The maintenance and cleaning of the machine must not be neglected. The life of the machine and its optimal operation depend on it considerably.

  • Page 16: Manufacturer Recommendations

    6.4 MANUFACTURER’S RECOMMENDATIONS  In the event that the machine is broken down or the saw blades must be replaced, place a padlock on the protection switch and place the keys under the care of qualified personnel.  Before working on any electrical devices, disconnect the plug from the power supply. ...

  • Page 17: Drawings And Schematics

    7.0 DRAWINGS AND SCHEMATICS Page 16...
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  • Page 23: Cylinder Assembly & Blade Guide

    8.0 CYLINDER ASSEMBLY & BLADE GUIDE ITEM PART # DESCRIPTION Plate TD91212025 DIN 912 M-10 x 25 Screw 2160000522 Blade Groove TL-600 TD79910616 DIN 7991 M-6 x 15 Screw 2169000112 Cylinder Column GAA - 600 DIN 127 M-8 Socket DIN 912 M-8 x 25 Screw N000000059 ISO 50 Cyl.
  • Page 24 Page 23...

  • Page 25: Motor/Blade Rocker Assembly

    9.0 MOTOR/BLADE ROCKER ASSEMBLY ITEM PART # DESCRIPTION TD93400030 DIN 934 M-30 Nut 2040000042 Blade Washer Widia Blade ∅ 650 x ∅ 50 x 4.5 205DW65032 TD91208012 DIN 912 M-8 x 12 Screw 2040000172 4206 Bearing ∅ 30 Shaft 2040000102 2070000012 Lubricator 1/8"...
  • Page 26 TD93400010 DIN 934 M-10 Nut Motor Plate T100 Page 25...

  • Page 27: Shuttle Clamp Assembly

    10.0 SHUTTLE CLAMP ASSEMBLY ITEM PART # DESCRIPTION Turret Cotter 204000A401 Ø 10 Washer TD91212040 DIN 912 TD91206010 DIN 912 M-6 x 10 Screw Turret Protector TD91208035 DIN 912 M-8 x 35 Screw 2165000212 Ø 45 x 115 L250 Pneumatic Clamp N000000015 Safety Valve TD93110050...
  • Page 28 Page 27...

  • Page 29: Infeed Assembly

    11.0 INFEED ASSEMBLY ITEM PART # DESCRIPTION Feeder Machine Support Sensor Square DIN 471 ∅ 20 Ring CTD47100120 C2070000142 6204 2RS Bearing Ball Screw ∅ 25 x 10 M200HBA2510 ∅ 30H6 x 925 Bar C2169311074 CTD91210025 DIN 912 M-10 x 25 Screw Roller Shaft Front Roller Support C2350000461...
  • Page 30 CTD91208045 DIN 912 M-8 x 45 Screw CTD91206025 DIN 912 M-6 x 25 Screw C20000A2510 25 x 10 Ball Screw Nut ∅ 30 Lineal Bearing C2163000171 Feeder Carriage CTD91208035 DIN 912 M-8 x 35 Screw Vertical Support CTD91208040 DIN 912 M-8 x 35 Screw CTD91208025 DIN 912 M-8 x 25 Screw Feeder Aluminum Plate...
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  • Page 32: Optional Chip Collector - Wire Locations

    BLUE Wire - goes to 0 Jumper Wire - goes to #2 Incoming Wires from Chip Collector DATE: SCALE: PART NAME: TOLERANCE (UNLESS SPECIFIED) Scotchman Inds. Scotchman Inds. Chip Collector 12/10/19 .0 = +/-.02 (.5mm) None .00 = +/-.01 (.25mm) GAA-500 &...

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