Related Manuals for Hydra ZODIAC
Summary of Contents for Hydra ZODIAC
- Page 1 ZODIAC AC wall-mounted home charger ELECTRIC VEHICLE CHARGER INSTALLATION AND INSTRUCTION MANUAL ZODIAC-V0005-06.05.2022...
-
Page 2: Table Of Contents
CONTENTS SAFETY ....................................3 INTRODUCTION..................................6 Serial Number Identification ............................6 Appearance and Dimensions ............................7 Technical Specifications ..............................8 Product Features ................................9 SYSTEM ARCHITECTURE ..............................10 Electric .....................................10 Internal System Communications ..........................10 INSTALLATION ..................................11 Procedure ..................................11 Site Space Requirements .............................12 Mounting Requirements ...............................13 Electrical Requirements ..............................14 Network Connectivity Requirements ..........................15 Tool Preparation ................................16 Installation Instructions - Using Quick-Connect Fly Lead ..................17... -
Page 3: Safety
SAFETY SAFETY ANNOUNCEMENTS Before operating the EV charger, read the instructions and precautions carefully to reduce the risk of accidents. The “caution, warning, hazard” notices in the product and product manual do not represent all safety concerns to be observed and are only intended to supplement the various operational safety precautions. In carrying out the company’s product and equipment operations, you must comply with relevant industry safety norms and strictly abide by these instructions to provide the appropriate equipment precautions and special safety instructions... - Page 4 SAFETY It is strictly prohibited to wear watches, bracelets, rings or other conductive objects on your wrist or hand. Turn off the power immediately if you find water or moisture in the unit. When operating in humid conditions, water should be strictly prevented from entering the equipment. A “Do not operate”...
- Page 5 SAFETY SHARP CORNERS When moving equipment by hand, wear protective gloves to prevent cuts. POWER CABLE Make sure that the cable label is correct before connecting the cable. SIGNAL LINE The signal cable should be tied separately from the power cable and at least 15mm away.
-
Page 6: Introduction
AC006- POLYCARBONATE REINFORCED ABS The Hydra Zodiac wall-mounted, AC Electric Vehicle Charger can be configured with Type 1 J1772, Type 2 cable (tethered) or socket (untethered 1 J1772, Type 2 cable (tethered) or socket (untethered). The system can be installed outdoors (but for safety reasons, if the water/snow level reaches the charger connector it should not be used). -
Page 7: Appearance And Dimensions
INTRODUCTION APPEARANCE & DIMENSIONS Residential, Commercial or Workplace Parking Material POLYCARBONATE REINFORCED ABS Installation type Wall-mounted Cable layout Bottom Charger: 2.8kg Weight Charging Cable: 5.4kG Cable length Charging socket Type1 or Type2 ➌ ➌ ➊ ➊ ➍ ➍ ➎ ➎ ➏... -
Page 8: Technical Specifications
INTRODUCTION TECHNICAL SPECIFICATIONS COMPONENT Dimensions 350(L) x 200(W) x 135(H) mm SPECIFICATIONS Weight 3.5 kg (including cable) Cable length 5 meters Shell material Polycarbonate reinforced abs Screen POWER Input voltage 230V AC (L/N/PE) ±10% CHARACTERISTICS 400V AC (L1/L2/L3/N/PE) ±10% Input frequency 50Hz/60Hz Rated power 7kW (single-phase) / 22kW (three-phase) -
Page 9: Product Features
INTRODUCTION PRODUCT FEATURES The HYDRA ZODIAC AC Charger has a modern design and user-friendly interface, designed for domestic and workplace use. SAFETY FEATURES Hardware protection features: Emergency stop protection Overcurrent protection Earth leakage protection Comprehensive software protection features, providing multiple protections... -
Page 10: System Architecture
SYSTEM ARCHITECTURE ELECTRIC Transformer - Switch - Charger - Car TN-C-S 10kV/400V 10kV INTERNAL SYSTEM COMMUNICATIONS OCPP cloud platform Internet OCPP1.6J+ PWM Charge Pilot Signal ✆ 01268 205 121 | www. hydraev.co.uk | sales@hydraev.co.uk... -
Page 11: Installation
INSTALLATION PROCEDURE SAFETY INSTRUCTIONS The operating voltage and current inside the charging system are high, and the following regulations should be observed at all times to ensure personal safety: 1. Charging systems must only be installed by personnel who have been trained in, and have sufficient knowledge of, the charging system. -
Page 12: Site Space Requirements
INSTALLATION SITE SPACE REQUIREMENTS Adequate installation space should be reserved to ensure safe and reliable operation, ventilation and maintenance of the equipment. Installation requires 250x400mm of space 195.9mm 149.6mm ✆ 01268 205 121 | www. hydraev.co.uk | sales@hydraev.co.uk... -
Page 13: Mounting Requirements
INSTALLATION MOUNTING REQUIREMENTS When the backplate is used to hang the charger on the wall, ensure that the wall smoothness error is within ±1.5mm per square meter and that the strength level of the installation position is not less than C30. Four M4 expansion screw holes are embedded in the mounting surface. -
Page 14: Electrical Requirements
INSTALLATION ELECTRICAL REQUIREMENTS Cable type: TN-C-S/TN-S confirming the need for shielding as required by local laws or norms If there is a shield, both ends of the shield are connected to the PE secure ground. Cable diameter requirements are determined by the contractor or electrical engineer, based on power, distance and industry standards, or the following recommendations: ZR-YJV-multi-core-sheath power cable. -
Page 15: Network Connectivity Requirements
INSTALLATION NETWORK CONNECTIVITY REQUIREMENTS The recommended way to connect to the network is to access the Wi-Fi module integrated in the charger. Make sure the local signal strength is strong and stable; otherwise a signal amplifier must be installed. If your chosen method of internet connection is via WIFI please check the signal strength in your desired place of installation. -
Page 16: Tool Preparation
INSTALLATION TOOL PREPARATION STANDARD TOOLS NAME DESCRIPTION Multimeter Checking the electrical connections and electrical parameters Electric impact drill Drilling Impact drill bit (Ø6mm) Drilling Tape measure (5m) Measurement Level Measurement Crosshead screwdriver Unpacking Pliers Unpacking Wire Stripper Removing the insulation sheath / jacket Terminal pressure line pliers Pressing the terminals Bevel cutting pliers... -
Page 17: Installation Instructions - Using Quick-Connect Fly Lead
THE ZODIAC TO BE WALL OR PEDESTAL MOUNTED BEFORE IT IS CONNECTED TO THE AC SUPPLY. IF YOU CHOOSE NOT TO USE THE QUICK-CONNECT FLY LEAD AND OPEN THE ZODIAC CHARGER HOUSING TO WIRE IT DIRECTLY THIS IS DONE AT YOUR OWN RISK. PLEASE SEE PAGE 19 FOR DETAILS OF HOW TO OPEN THE HOUSING AND WHICH COMPONENTS NEED TO BE TREATED WITH EXTREME CARE. -
Page 18: Connecting The Power Cable
1.5 times the actual load capacity. Please ensure the The Zodiac has its own dedicated circuit – EV charging equipment in the UK is required by law to have its own dedicated circuit’... - Page 19 AS INSTRUCTIONS BUT SIMPLY A WARNING. OPENING THE ZODIAC EV CHARGER HOUSING The faceplate of the Zodiac EV charger is held in place with 6 small screws (three each side). These cannot be accessed once the EV charger has been mounted onto the wall.
- Page 20 Power-in ACCESS PORTS UNDER THE ZODIAC CHARGER The Zodiac has three access ports underneath, these are for Power in (LEFT on all models), RJ45 Ethernet cable (CENTRE on some models), Charging Cable Out (RIGHT on tethered models only) ✆ 01268 205 121 | www. hydraev.co.uk | sales@hydraev.co.uk...
-
Page 21: Commissioning
Ensure that the charger is installed properly and attached securely to the wall. Check that the wires are wired correctly and the charger can be powered up. After the Zodiac charger is powered up the LED indicator light on the faceplate should be blue, either flashing or steady and constant. -
Page 22: Charging Operation
COMMISSIONING CHARGING OPERATION CHARGING CAN BE OPERATED VIA THE APP. Download the HOMECHARGE app via the Apple App Store or Google Play Click on the Charger information to obtain the charger output capacity and operating status information. Note that the charger cannot charge a vehicle if there is an alert showing on the charger. Charges are required after troubleshooting against the fault identification or fault code. -
Page 23: Check Before Commissioning
COMMISSIONING CHECK BEFORE COMMISSIONING BEFORE STARTING COMMISSIONING WORK, THE FOLLOWING CONDITIONS NEED TO BE PREPARED AND VALIDATED: All preparation, installation, connections, etc. have been completed. The charger input power supply has been connected and the charger power-up capacity is already available. If there is no Wi-Fi signal, the network needs to be connected via a wired network. -
Page 24: After-Sales Maintenance
AFTER-SALES MAINTENANCE AFTER-SALES SERVICE Parts are covered by a three-year warranty. During this period any defective part will be replaced. One-to-one technical engineer support is available. DISCLAIMER Product equipment must be used under certain conditions. Should the following circumstances lead to an accident or damage, we will not be held responsible. - Page 25 AFTER-SALES MAINTENANCE MAINTENANCE SEMI-ANNUALLY Check ground bolt torque and tighten if required. ANNUALLY Check all internal components. ON-SITE MAINTENANCE This device is an internet of Things-type charger with pre-charge self-test, daily regular self-test, online monitoring of electrical parts and other intelligent functions. If working, simply perform routine maintenance, no overhaul maintenance is required.
-
Page 26: Procedures
PROCEDURES DURING INSTALLATION, REPAIR AND REPLACEMENT OF SPARE PARTS Live work is strictly prohibited. Unauthorised dismantling is strictly prohibited. Follow safety procedures when operating the equipment. Access to the power supply line should be followed in the PE ground -> zero-line -> phase line order. All operations must comply strictly with relevant safety standards. -
Page 27: Appendix
Check whether the power cable to the devise has a short circuit. If these checks are normal, please try to power off the Zodiac charger and restart. If the fault persists, please contact your EV chargepoint installer or Hydra EVC support. -
Page 28: Restriction Of Hazardous Substances1
APPENDIX RESTRICTION OF HAZARDOUS SUBSTANCES ELEMENT IDENTIFICATION TABLES (ROHS) PART TOXIC AND HARMFUL SUBSTANCES OR ELEMENTS Hexavalent Polybrominated Polybrominated Lead Mercury Cadmium chromium biphenyl diphenyl ethers CR6+ PBDE Cabinet, box and • • • • • copper row Charging module •... -
Page 29: Authentication
APPENDIX AUTHENTICATION CERTIFICATION ✆ 01268 205 121 | www. hydraev.co.uk | sales@hydraev.co.uk... - Page 30 HYDRA EVC Ltd Telephone: 01268 205 121 Email: sales@hydraev.co.uk Unit 11, Totman Close, Rayleigh, Essex SS6 7UZ ZODIAC-V0005-06.05.2022...
Need help?
Do you have a question about the ZODIAC and is the answer not in the manual?
Questions and answers