Related Manuals for Hydra GENESIS
Summary of Contents for Hydra GENESIS
- Page 1 GENESIS Dual AC EV charger ELECTRIC VEHICLE CHARGER INSTALLATION AND INSTRUCTION MANUAL GENESIS-V0002-25.04.2022...
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Page 2: Table Of Contents
Internal Structure ...........13 Screen icon identification ........32 Site Space Requirements ........14 Fault diagnostics (cause and resolution)...33 Foundation Requirements ........15 Genesis electrical diagram ........34 Electrical Requirements ........16 Restriction of Hazardous Substances ....35 Network Connectivity Requirements ....17 AUTHENTICATION ............36 Tool Preparation .............18 Cabinet Installation Instructions ......19... -
Page 3: Safety
SAFETY SAFETY ANNOUNCEMENTS Before operating the EV charger, read the instructions and precautions carefully to reduce the risk of accidents. The “caution, warning, hazard” notices in the product and product manual do not represent all safety concerns to be observed and are only intended to supplement the various operational safety precautions. In carrying out the company’s product and equipment operations, you must comply with relevant industry safety norms and strictly abide by these instructions to provide the appropriate equipment precautions and special safety instructions... -
Page 4: Electrical Safety
SAFETY ELECTRICAL SAFETY HIGH VOLTAGE Some components of the power system operate with high voltage. Direct or indirect contact with these components through non-insulated protective material poses a fatal hazard. The installation of AC power supply equipment must comply with safety regulations, and personnel carrying out the installation of AC equipment must be qualified in high voltage AC-power operation. - Page 5 CONTENTS SHORT CIRCUITS It is strictly prohibited to short-circuit the power supply system to the positive and negative poles or to short the non-ground pole to ground during operation. Short circuits can cause equipment to burn and pose a personal safety hazard. In addition, the polarity of the cables and interface terminals must be strictly checked when carrying out live work.
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Page 6: Product Introduction
PAC- ADVERTISING AC PILE The Genesis has a dual connector output of 2x7/22/43kW function. Dual outlets can be configured at the same time or in combination with Type 1 J1772, Type 2 and Mennekes connectors. The system can be installed outdoors (but for safety reasons, if the water level reaches the charger connector, it should not be used in rainy or snowy conditions). - Page 7 INTRODUCTION APPEARANCE & DIMENSIONS Car Parks / Public Charging Station Material Metal housing Installation type Floor Stand Cable layout Bottom Weight 53kg Cable length ≥4.2m (External Line) Charging socket Type1 & Type1 or Type2 & Type2 or Type1 & Type2 Touch Screen LED Indicators RFID Card Reader...
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Page 8: Dimensions
INTRODUCTION TECHNICAL SPECIFICATIONS Dimensions 280(W) x 190(L) x 1500(H)* mm *TBC Weight 53kg (including cable) COMPONENT Cable length ≥4.2m/SOCKET SPECIFICATIONS Shell material Sheet metal Screen 5” LCD touch screen TN-S 240V AC (single phase) Input voltage 400V AC (three phase) ±10% Input frequency 50hz/60hz 7kW (single phase) - Page 9 INTRODUCTION TECHNICAL SPECIFICATIONS (CONTINUED) Indoor/Outdoor Operating temperature -30°C ~ +55°C Operating humidity 5% to 95% Elevation <2000m WORKING Protection level IP55 ENVIRONMENT Cooling method Ambient air cooling Ground detection 30mA AC, 6mA DC Sound level ≤50db (normal input/output power at ambient 25°C) RoHS Meets the R5 requirements of the RoHS directive ✆...
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Page 10: Product Features
CONTENTS PRODUCT FEATURES The HYDRA GENESIS Dual AC Charger has a modern design and user-friendly interface, designed for domestic and workplace use. SAFETY FEATURES Hardware protection features: Overcurrent protection Overvoltage protection Over-temperature protection Lightning protection Type B RCD Comprehensive software protection features, providing multiple protections... -
Page 11: System Architecture
SYSTEM ARCHITECTURE ELECTRIC Transformer - Switch - Charger - Car TN-C-S 10kV/400V 10kV INTERNAL SYSTEM COMMUNICATIONS OCPP cloud Internet OCPP OCPP proprietary controller protocol RS-232 ISO15118 SECC& EVSE CANH controller EVCC CHAdeMO/GBT CANL ✆ 01268 205 121 | www.hydraev.co.uk | sales@hydraev.co.uk... -
Page 12: Installation
INSTALLATION PROCEDURE SAFETY INSTRUCTIONS The operating voltage and current inside the charging system are high, and the following regulations should be observed at all times to ensure personal safety: 1. Charging systems must only be installed by personnel who have been trained in, and have sufficient knowledge of, the charging system. -
Page 13: Internal Structure
INSTALLATION INTERNAL STRUCTURE Touch screen RFID card reader LED indicator lights OCPP Door locks MID Relay x 2 Auxiliary power supply MID Meter x 2 Contactor x 2 Type B RCD x 2 Power cable ✆ 01268 205 121 | www.hydraev.co.uk | sales@hydraev.co.uk... -
Page 14: Site Space Requirements
INSTALLATION SITE SPACE REQUIREMENTS Adequate installation space should be reserved to ensure safe and reliable operation, ventilation and maintenance of the equipment. Installation requires 1386 x 900 mm of space, calculated as follows: Product size: 400(L) X 386(W) X 1500*(H) , excluding cable hangers and accessories. *TBC Front reserved spacing ≥400mm to ensure the front door open/close operation is normal and all related operations are unhindered. -
Page 15: Foundation Requirements
INSTALLATION FOUNDATION REQUIREMENTS A dedicated foundation is not necessary when the equipment is installed indoors or in higher and drier sites, but the ground level plan error per square meter must not exceed ±1.5mm, and the ground strength level of the installation position must not be less than C30. -
Page 16: Electrical Requirements
INSTALLATION ELECTRICAL REQUIREMENTS Cable type: Three-phase, five-wire (TN-C-S/TN-S) confirming the need for shielding as required by local laws or norms If there is a shield, both ends of the shield are connected to the PE secure ground. Cable diameter requirements are determined by the contractor or electrical engineer, based on power, distance and industry standards, or the following recommendations: ZR-YJV-multi-core-sheath power cable. -
Page 17: Network Connectivity Requirements
INSTALLATION NETWORK CONNECTIVITY REQUIREMENTS The recommended way to connect to the network is to access 4G wireless communication or a Wi-Fi module integrated in the charger. A SIM card meeting local networking requirements is required. Make sure the local signal strength is strong and stable; otherwise a signal amplifier must be installed. If there is no local 3G/4G communication signal, a standard wired internet connection is available. -
Page 18: Tool Preparation
INSTALLATION TOOL PREPARATION STANDARD TOOLS NAME DESCRIPTION Multimeter Checking the electrical connections and electrical parameters Electric impact drill Drilling Impact drill bit (Ø 14mm) Drilling Tape measure (5m) Measurement Level ruler Measurement Crosshead screwdriver Unpacking Pliers Unpacking Wire Stripper Removing the insulation sheath / jacket Terminal pressure line pliers Pressing the terminals Bevel cutting pliers... -
Page 19: Cabinet Installation Instructions
INSTALLATION CABINET INSTALLATION INSTRUCTIONS TRANSFER LOADING AND UNLOADING Lifting and moving the charger must be carried out by trade professionals using a dedicated load-bearing forklift/crane or other professional load-bearing transfer device. Do not drop or hit the device. Move the equipment to a pre-made concrete base and lift the charger into place with a lifting device. INSTALLATION Place the cabinet on the base Secure the cabinet to the base. -
Page 20: Connecting The Power Cable
INSTALLATION CONNECT THE POWER CABLE Note: Turn off switches and pull out all fuses before connecting electrically CONNECT THE GROUND CABLE The charging system uses a common grounding method, using a ground cable to connect the ground copper row of the charging cabinet with the main ground row. CONNECT THE AC INPUT 1. -
Page 21: Commissioning
COMMISSIONING CHECK BEFORE COMMISSIONING Before starting commissioning work, the following conditions need to be prepared and validated: All preparation, installation, connections, etc. have been completed. The charger input power supply has been connected and the charger power-up capacity is already available. If there is no 3G/4G signal, the network needs to be connected via a wired network. -
Page 22: Power On
COMMISSIONING SWITCH CHART POWER ON STANDBY FLOWCHART Boot up Power On Self Test When connected to the internet OCPP connected ✆ 01268 205 121 | www.hydraev.co.uk | sales@hydraev.co.uk... -
Page 23: Charging Operation
COMMISSIONING CHARGING OPERATION Charging can be carried out in two ways: card-free charging (code scanning, app) and card charging (IC card, POS machine) (optional). Click on the Charger information to obtain the charger output capacity and operating status information. Note that the charger cannot charge a vehicle if there is an alert showing on the charger. -
Page 24: Non-Operational Flowchart
COMMISSIONING NON-OPERATIONAL MODE FLOWCHART CLICK ‘CONFIRM’ TO COMPLETE SETUP Click on this icon Click this button to change the mode ‘ON’ = Business use Set successfully and automatically The current mode ‘Non-Business’ return to the BASIC SET menu Click ‘Confirm’ to complete the change FORCED UNPLUGGING &... -
Page 25: Change Password
COMMISSIONING SETUP CHANGE PASSWORD Input old password Password changed successfully Displays New Password Input new password Re-enter the password to confirm Click ‘Confirm’ to complete the change Cancel the password change ✆ 01268 205 121 | www.hydraev.co.uk | sales@hydraev.co.uk... -
Page 26: Switch To Ethernet Mode
COMMISSIONING SWITCH TO ETHERNET MODE: AUTOMATIC MODE The current mode: Automatic Loading ... Setting successfully Click ‘Connect’ Ethernet icon USING STATIC IP ADDRESS MODE Use static IP addresses mode Loading ... Setting successfully Enter the IP address Ethernet icon Click ‘Connect’ SWITCH TO WIFI MODE IF THE WIFI LIST IS EMPTY, PLEASE REFRESH THE WIFI NETWORK LIST FIRST Refresh the WIFI list first... -
Page 27: Mode
COMMISSIONING SWITCH TO 4G MODE The current mode: Ethernet Click ‘OK’ Setting successfully Click ‘4G’ to switch to 4G mode 4G icon SET DNS Click ‘Use the following IP address:’ Input DNS: Click ‘Connect’ CHANGE THE URL Click on the input box Input new URL Click ‘OK’... -
Page 28: Platform Connectivity
For connection to platform operations, your on-site installer should be able to assist or alternatively contact Hydra EVC Ltd. Hydra charger support connects customers through OCPP protocol with the existing operating platform. Please contact the Chargecore Sales or Service Engineer. -
Page 29: After-Sales Maintenance
AFTER-SALES MAINTENANCE AFTER-SALES SERVICE Parts are covered by a three-year warranty. During this period any defective part will be replaced. One-to-one technical engineer support is available. DISCLAIMER Product equipment must be used under certain conditions. Should the following circumstances lead to an accident or damage, we will not be held responsible. - Page 30 AFTER-SALES MAINTENANCE MAINTENANCE (CONTINUED) SEMI-ANNUALLY Check ground bolt torque and tighten if required. ANNUALLY Check all internal components. ON-SITE MAINTENANCE This device is an internet of Things-type charger with pre-charge self-test, daily regular self-test, online monitoring of electrical parts and other intelligent functions. If working, simply perform routine maintenance, no overhaul maintenance is required.
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Page 31: Procedures
PROCEDURES DURING INSTALLATION, REPAIR AND REPLACEMENT OF SPARE PARTS Live work is strictly prohibited. Unauthorised dismantling is strictly prohibited. Follow safety procedures when operating the equipment. Access to the power supply line should be followed in the PE ground -> zero-line -> phase line order. All operations must comply strictly with relevant safety standards. -
Page 32: Appendix
APPENDIX SCREEN ICON KEY Logo The connector is not inserted Power on Progress bar Plugged in Charging mode selection: SoC, Charged % per unit Charging (animation) Charge completed Loading (animation) Charging has been booked OCPP connected Fault during charging OCPP connected Charging outlet not available Wired network Billing charged upon charging... -
Page 33: Fault Diagnostics (Cause And Resolution)
CONTENTS FAULT DIAGNOSTICS (CAUSE AND RESOLUTION) Display status Potential cause Recommended solution The display is black and Charger’s ac input is not Check that the charger input power supply is ok. AC cannot be illuminated powered. three-phase input voltage should be 240v per phase by touch and line voltage 400v. -
Page 34: Genesis Electrical Diagram
APPENDIX ELECTRICAL DIAGRAM *6A(EUR)/6B(US) plug shape is different, the plug name and definition are consistent and the wiring is identical ✆ 01268 205 121 | www.hydraev.co.uk | sales@hydraev.co.uk... -
Page 35: Restriction Of Hazardous Substances
APPENDIX RESTRICTION OF HAZARDOUS SUBSTANCES ELEMENT IDENTIFICATION TABLES (ROHS) PART TOXIC AND HARMFUL SUBSTANCES OR ELEMENTS Hexavalent Polybrominated Polybrominated Lead Mercury Cadmium chromium biphenyl diphenyl ethers CR6+ PBDE Cabinet, box and • • • • • copper row Charging module •... -
Page 36: Authentication
APPENDIX AUTHENTICATION CERTIFICATION ✆ 01268 205 121 | www.hydraev.co.uk | sales@hydraev.co.uk... - Page 37 APPENDIX AUTHENTICATION CERTIFICATION ✆ 01268 205 121 | www.hydraev.co.uk | sales@hydraev.co.uk...
- Page 38 HYDRA EVC Ltd Telephone: 01268 205 121 Email: sales@hydraev.co.uk Unit 11, Totman Close, Rayleigh, Essex SS6 7UZ GENESIS-V0002-25.04.2022...
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