Aqua Lung CSAV NSW Technical Manual
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Aqua Lung CSAV NSW Technical Manual

Combat swimmer assault vest
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CSAV NSW
COMBAT SWIMMER ASSAULT VEST
TECHNICAL MANUAL
REVISED 09/07

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Summary of Contents for Aqua Lung CSAV NSW

  • Page 1 CSAV NSW COMBAT SWIMMER ASSAULT VEST TECHNICAL MANUAL REVISED 09/07...
  • Page 2 Aqua Lung America. 2007© AQUA LUNG INTERNATIONAL CSAV TECHNICAL MANUAL PN 769100 (M/L) 769104 (L) Trademark Notice U.S. Divers®, Aqua Lung®, are registered trademarks of Aqua Lung International. You can contact a Technical Advisor via e-mail at: rbedard@aqualung.com dstancil@aqualung.com dsumian@aqualung.com...

  • Page 3: Table Of Contents

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL CONTENTS Change Record............... General Precaution and Warnings ........System Overview ..............Air Bladder Removal/Installation Procedure ...... Deflation Methods ..............Areas of Adjustment ............Dive Apparatus Configuration ..............Mariner Kampack/Mariner Twinpack (back mount) ..........

  • Page 4: Change Record

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL CHANGE RECORD Change No. Date Title and/or brief Change made by description 09/1/07 MK-5 FFM weight G. Rubin requirements...

  • Page 5: General Precaution And Warnings

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL GENERAL PRECAUTIONS & WARNINGS This product may be supplied with () aluminum cylinders. These cylinders DO have a low magnetic signature. They are NOT non-magnetic. Before using this vest, you must have successfully received training and certifi- cation in the technique of SCUBA diving from a recognized certification agen- cy (or any Military or government operated diving school).

  • Page 6: System Overview

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL SYSTEM OVERVIEW Your CSAV is comprised of the following components: Adjustable Harness - allows for size adjustments to be made for each individual diver. - evenly distributes the weight of the chosen diving apparatus on the body.
  • Page 7 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL SureLock™ weight pouches and sheaths - can be mounted horizontally / vertically on the side of the vest, or vertically on the back of the harness. - positioning depends on type of diving apparatus used. Apparatus Attachment Straps - female buckles are attached to the CSAV.
  • Page 8 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL SYSTEM LAYOUT SureLock™ Weight Integrated System The CSAV vest is supplied with four () removable SureLock™ weight pouches, two () 10-LB pouches and two () 15-LB pouches. This is a positive lock- ing, mechanical release weight system. Each pocket is capable of holding up to 10 LB (.5 kg), or 15 LB (6. kg), respectively, of lead weights.
  • Page 9 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL LP Inflator Hose An LP inflator hose can be attached to the powerline inflator for open circuit diving; test operation and check for leaks.
  • Page 10 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL Inflation and Buoyancy The CSAV vest can be inflated from the pressurized cylinders, power inflator or orally. It is designed for professional use with all types of back or chest- worn breathing apparatuses. The distribution of the buoyancy chamber provides excellent safety perfor- mance, either during buoyant ascent (vertical stability) or at the surface (natural support position with head and shoulders out of the water).

  • Page 11: Air Bladder Removal/Installation Procedure

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL AIR BLADDER REMOVAL AND INSTALLATION PROCEDURE Hardware must be removed prior to removing the bladder. Unscrew the cylinders from the cylinder connectors. Next, unscrew the cylinder connectors from the bladder. Unscrew the inflator airway from the connector, located on the left shoulder.
  • Page 12 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL Unzip the outer jacket and remove the bladder. To reinstall the bladder, properly align the threaded connectors on the bladder with the holes on the jacket. Stuff the bladder back into the vest and insert the connectors through the holes. Reconnect the cylinders, inflator and manifold cover.

  • Page 13: Deflation Methods

    CSAV bladder. Unauthorized service or tampering may render this valve inoperable, and could cause the bladder to leak or rupture. This type of damage is not repairable, and is not covered under the terms and conditions of Aqua Lung’s one year warranty.

  • Page 14: Areas Of Adjustment

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL Areas of Adjustment Although the CSAV comes in two () different sizes, the container and air bladder are the same size for both models. The harness is adjustable in several ways in order to achieve the best possible fit for a wide range of divers.
  • Page 15 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL Additional fittings Adjustments can be made to both the waist band and the external chest strap for maximum comfort. The vertical torso strap inside the vest can also be adjusted. In addition, the strap found at the back of the harness can be adjusted to provide the diver with a snug fit around the body.

  • Page 16: Dive Apparatus Configuration

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL DIVE APPARATUS CONFIGURATION Weight Pouch Setup The weight pouch placements shown below can be mounted verti- cally or horizontally when diving a Mariner Kampack, Twin Tank Harness, or the MK16 rebreather. Compressed air cylinders, be- low left, are mandatory when diving the MK16/MK5, and optional when diving SCUBA.
  • Page 17 Dive Apparatus Integration for the CSAV Scuba set-up: There are two (2) CSAV strap kits that are designed to fit three (3) existing Aqua Lung made SCUBA cylinder configurations, shown in the three (3) photos below. Twin cylinder with Mariner Twinpack...

  • Page 18: Mariner Kampack/Mariner Twinpack (Back Mount)

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL For scuba (single or twin) configuration with a Mariner Kampack or a Mariner Twinpack, use CSAV strap kit PN 769091. Tighten Kampack strap and Place Mariner Kampack on secure onto tank. tank and adjust to preferred height.

  • Page 19: Twin Tank Harness (Back Mount)

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL When preparing the twinpack, make sure to attach the shoulder, waist, and back straps, as shown above. For scuba twin cylinders configured with the Twin Tank Harness, use CSAV strap kit PN 769097. Attach tankbands and corresponding straps to the tanks, using the strap kit provided.
  • Page 20 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL Weave the shorter straps through the top and the longer straps though the bottom of the tank bands, ensuring the buckles are fac- ing the correct direction. Pull the straps in until the wide webbing is against the tank bands.
  • Page 21 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL Clip the four () corresponding female buckles on the CSAV to the male buckles on the tankholders. When attaching the bottom strap, make sure to connect the buckles to the female buckles on the D-ring inside of the CSAV. Do NOT connect to the buckles outside of the CSAV.

  • Page 22: Mk16 Setup (Back Mount)

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL MK16 SETUP Strap Kit PN 769089 Attach all five (5) straps to the MK16 using standard Navy “dog bones.” Straps consist of two () shoulder straps, two () waist straps and one (1) Y-crotch strap. Shorten the straps to keep the MK16 high on the back.

  • Page 23: Mk5 Setup (Chest Mount)

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL MK25 setup Strap Kit PN 769086 WARNING: The following weight configurations are mandatory to dive the MK25 with the CSAV. MK5 with T-bit: a minimum of 16 lbs. must be worn. - Install a  lb. weight in each of the  internal/non-ditchable weight pouches.
  • Page 24 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL There are two methods for attaching the MK5 to the CSAV. This is based on user preference, as well as gear placement on the vest. Configuration B : Shoulder straps Configuration A: Shoulder straps are are routed outboard of CSAV routed inboard of CSAV bladder.

  • Page 25: Predive Checklist

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL CSAV Pre-dive Checklist Diver Name_____________________________ Date_____________ CSAV Number_________ WARNING: Before each use, the CSAV must be given a thorough visual inspection and functional test. NEVER dive with a CSAV that shows signs of damage to its bladder or valves until it has received a complete inspection and service.

  • Page 26: Postdive Checklist

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL CSAV Post-dive Checklist Diver Name_____________________________ Date_____________ CSAV Number_________ Note: -Avoid prolonged exposure to sun and extreme heat to prevent deterioration of the outer fabric and damage to welded seams. -Avoid repeated or prolonged use in water that is heavily treated with pool chemicals to prevent premature decay of fabric.

  • Page 27: Annual Maintenance

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL PROPOSED MAINTENANCE CHECKS FOR THE CSAV Yearly – Perform interior bottle inspection and clean bottle. a. Inspect operation of the bottle valve. Yearly – Perform a complete leak check on the CSAV. a. Attach one full bottle to the vest. b.

  • Page 28: Technical Data

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL TECHNICAL DATA COMPOSITION: • Single bag welded construction in strong 1000 Denier urethane-coated Cordura™ • Inside mesh; #55 Raschel Knit Mesh • Horizontal webbing: 1" nylon AA-5501 with 1000 lb. breaking strength • Harness: C1-1A, Mil-W-0, black nylon webbing with 7000 lb. breaking strength •...
  • Page 29 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL ACCESSORIES PART NO. DESCRIPTION 10115 Charging connector for 1.5 cu. ft. cylinder 10171 1.5 cu. ft. aluminum cylinder and valve 1509 Gasket 15665 Cap (for use without cylinder) 7 LP inflator hose, 27” 76 Powerline Inflator 71010USN Weight,  lb, MK5, CSAV...

  • Page 30: Csav Major Components

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL CSAV Major Components Diagram # Item Description Part number CSAV w/o cylinders, M/L 769100 CSAV w/o cylinders, XL 76910 Container, CSAV, Universal 769101 Powerline Inflator 76 Harness, CSAV M/L 76910 Harness, CSAV XL 76910 Weight pocket, 10 LB 7690 Bladder...

  • Page 31: Powerline Inflator W/ Dual Valve Exploded View

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL Powerline Inflator w/ Dual Valve Exploded View Key # Part # Description n/s ---- 42747 Powerline Inflator, Lower Unit n/s ---- 76 Powerline Airway, Complete n/s ---- 42609 Service Kit, Pwr Inf. w/ Dual Valve n/s ---- 7 Dual Valve Assy (Acme Thread) (Includes items 5-1, less 6)

  • Page 32: Parts List

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL PARTS LIST 101271 Valve Assembly w/1.5CF Cylinder Key # Description 10117 Nut handwheel 10117 Handwheel 101171 Washer handwheel 101169 Plug valve 00 O-ring 6-118 E0540-80 009 Ring Backup 8-009 N300-90 0010 O-ring 2-010 E0540-80 10116 Washer 101167 Washer 101166 Spindle...

  • Page 33: Spare Parts Kits

    CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL SPARE PARTS KITS 42609 Powerline Inflator with Dual Valve Service Kit Key # Description 1571 Seal 77559 Dump Plug 15719 Clamp 009 O-ring 1570 Filter Screen 0016 O-ring 1571 Gasket 1550 Valve Core 95705 O-ring 001 O-ring...
  • Page 34 Strap kit, CSAV, MK-16 769091 Strap kit, CSAV, SCUBA PAK 769097 Strap kit, CSAV, Twin SCUBA 769105 Bladder, CSAV NSW, packaged 76909 Case, Pelican 1500, black, foam padded 769099 Kit, buckle set, 1”/1.5”/”, spare, CSAV 76907 Hex key, L-shape, 1/”, nickel plated 97 Screwdriver, flat tip, 6”...

  • Page 35: Warranty Information

    The Aqua Lung One Year Limited Warranty ™ Aqua Lung America warrants to the original purchaser for a period of one year from the date of purchase that the product will be free from defects in material and work- manship; provided that it receives normal use, proper care, and prescribed dealer service subject to those restrictions stated below.
  • Page 36 Aqua Lung International 2340 Cousteau Court, Vista, CA. 92081 • (760) 597-5000 • Fax: (760) 597-4914 www.aqualung.com/military Literature PN 769087 REVISED 09/07 ©2007 Aqua Lung International...

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