Checklist For Rectifying Faults - EWM Drive 4X D200 Basic S Operating Instructions Manual

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Rectifying faults

Checklist for rectifying faults

Warning
38 Incomplete component informa-
tion
39 Mains half-wave failure
40 Weak power grid
41 Cooling unit not recognised
47 Battery (Bluetooth remote con-
trol)
[1]
only for the XQ machine series
[2]
See technical data for values and other switching thresholds > see 8 chapter.
7.3
Checklist for rectifying faults
The correct machine equipment for the material and process gas in use is a fundamental
requirement for perfect operation!
Legend
Functional errors
 Mains fuse triggers - unsuitable mains fuse
Set up recommended mains fuse > see 8 chapter.
 Machine does not start up after switching on (device fan and possibly coolant pump have no function).
Connect the control cable of the wire feeder.
 All machine control signal lights are illuminated after switching on
 No machine control signal light is illuminated after switching on
 No welding power
Phase failure > check mains connection (fuses)
 Machine restarts continuously
 Wire feeder without function
 System does not start up
Make control lead connections and check that they are fitted correctly.
 Loose welding current connections
Tighten power connections on the torch and/or on the workpiece
Properly fasten the contact tip and contact tip holder.
Collective interference signal light illuminates
 Excess temperature, welding machine
Allow the machine to cool down whilst still switched on
 Welding current monitoring device triggered (stray welding currents flowing across the protective e-
arth). The error must be reset by switching the machine off and on again.
Welding wire is touching electrically conductive casing parts (check wire guide, has the welding
wire sprung off the wire spool?).
Check for a correct mounting of the welding lead. Fit the feeder clamp of the welding lead as
close as possible to the arc.
Excess temperature signal light illuminates
 Excess temperature, welding machine
Allow the machine to cool down whilst still switched on
44
Possible cause / remedy
Check XNET component management.
Check supply voltage.
Check supply voltage.
Check the cooling unit connection.
Battery level is low (replace battery)
Symbol
Description
Fault/Cause
Remedy
099-005593-EW501
10.01.2022

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