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KTM 85 SX 19/16 2015 Setup Instructions
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KTM 85 SX 19/16 2015 Setup Instructions

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SETUP INSTRUCTIONS
2015
85 SX 19/16
85 SX 17/14
Art. no. 3213191en

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Summary of Contents for KTM 85 SX 19/16 2015

  • Page 1 SETUP INSTRUCTIONS 2015 85 SX 19/16 85 SX 17/14 Art. no. 3213191en...
  • Page 3 KTM accepts no liability for delivery options, deviations from illustrations and descriptions, misprints, and other errors.

  • Page 4: Means Of Representation

    MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 SETUP Unpacking and setting up the vehicle – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished. –...

  • Page 6: Tighten Screws

    Activate the front brake and compress the fork a number of times forcefully to align the fork legs. –  Tighten screws Guideline Screw, fork stub 15 Nm (11.1 lbf ft) 201944-10 – Refuel. ( p. 7) – Print out the current PDI form found on KTM DEALER.NET and perform the delivery inspection.
  • Page 7 WORK Raising the motorcycle with the lift stand Note Danger of damage The parked vehicle may roll away or fall over. – Always place the vehicle on a firm and even surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (59229055000) Neither wheel is in contact with the ground.
  • Page 8 WORK – Operate the hand brake lever several times until the brake linings are lying correctly against the brake disc. – Remove the motorcycle from the lift stand. ( p. 5) – Pull the front wheel brake and push down hard on the fork several times to align the fork legs.
  • Page 9 WORK –  Turn filler cap counterclockwise and lift it off. L02321-10 Closing the filler cap – Mount filler cap and turn it clockwise until the fuel tank is tightly closed. Info Run fuel tank breather hose  without kinks. L02321-11 Refueling Danger...

  • Page 10: Technical Data - Tightening Torques For Chassis

    TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS – Spoke nipple M4.5 5 Nm (3.7 lbf ft) – Rear brake bolt 12 Nm (8.9 lbf ft) – Remaining nuts, chassis 10 Nm (7.4 lbf ft) – Remaining screws, chassis 10 Nm (7.4 lbf ft) –...
  • Page 11 SUBSTANCES Engine oil, 2-stroke Standard/classification – JASO FD ( p. 11) Guideline – Only use high grade 2-stroke engine oil of a reputable brand. Fully synthetic Recommended supplier Motorex ® – Cross Power 2T Super unleaded (ROZ 98 / RON 98 / PON 94) Standard/classification –...

  • Page 12: Auxiliary Substances

    AUXILIARY SUBSTANCES Long-life grease Recommended supplier Motorex ® – Bike Grease 2000...
  • Page 13 STANDARDS JASO FD JASO FD is a classification for a 2-stroke engine oil that was specifically developed for the extreme demands of racing. Thanks to first rate synthetic esters and specially designed additives, superb combustion is achieved even under extreme operating conditions.
  • Page 14 *3213191en* 3213191en 06/2014 KTM-Sportmotorcycle AG 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...

This manual is also suitable for:

85 sx 17/14 2015