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Summary of Contents for Jasic PT100
- Page 1 Jasic Cut 81 PT100 Plasma Hand Torch Manual Wilkinson Star Technical...
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Page 2: Contents Page
Before starting any cutting activity thoroughly read the operating manual first to familiarize yourself with the safe and correct operation of your Jasic plasma machine. Always ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the cutting area. - Page 3 Jasic Cut 81 Plasma Cutting Machine supplied with PT100 6m Plasma Hand Torch PT100 (6m Pt No 09721/LG) Torch Specifications PT 100 (12m Pt No 09726/LG) Jasic Plasma Cut 81 Circle Cutting Duty Cycle : 100 Amps at 60% Guide Kit - part number 51864 Gas Air Pressure - Cutting : 70-80 PSI (4.6 - 5.0 bar)
- Page 4 Contact Tip 1.1mm 50-60A 51276.12 Contact Tip 1.2mm 60-70A 51276.14 Contact Tip 1.4mm 80A 60502 Shield Cup Body 60504 Shield Cap 40-70A 60505 Shield Cap 80A Please Note: Only use the above configuration for the Jasic Cut 81 model Wilkinson Star Technical...
- Page 5 Jasic Cut 81 with PT100 Plasma Hand Torch Stand off and exposed Item No Part Number Description Pack Qty 09700 PT100 Torch Head 51190.41 Torch Head 'O' Ring 09700.48 Cooling Tube 60368 Wrench for Electrode 09705 Handle c/w Switch 52556...
- Page 6 Jasic Cut 81 with PT100 Plasma Hand Torch Drag cutting (enclosed tip) setup Item No Part Number Description Pack Qty 09700 PT100 Torch Head 51190.41 Torch Head 'O' Ring 09700.48 Cooling Tube 60368 Wrench for Electrode 09705 Handle c/w Switch...
- Page 7 PT100 Plasma Hand Torch The PT100 plasma torch supplied has the ‘euro style’ power/gas connection, pilot cable and switch pins connections. All Jasic plasma cutting systems and torches supplied incorporate a safety circuit to prevent operator injury when changing consumables etc. This is a simple ring circuit that breaks the electrical torch switching as soon as the retaining cap is removed preventing machine operation.
- Page 8 Shield Cup Body (45-85A) 51929 Shield Cap (45A) Precision Cut 220817 Machine Shield (45-85A) 07219 Positioning Tube With Rack Shield Cup Body (45-85A) 60309THA C/W Ohmic Clip Please Note: Configuration above only to be used on the Jasic Cut 81 Wilkinson Star Technical...
- Page 9 Wilkinson Star Technical Plasma Cutting Safe Working Practice Safety glasses must be worn at all times in addition to welding mask Long and loose hair must be contained Oil free leather gloves and spats must be worn Sturdy footwear with rubber soles must be worn Close fitting/protective clothing to cover arms and legs must be worn A welding mask with shade number 11 protective filters must be worn Respiratory protection devices may be required...
- Page 10 Wilkinson Star Technical General Plasma Cutting Information Before starting any welding or cutting activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Notes for cutting operation ...
- Page 11 Description of Stand-off Cutting Stand-Off Cutting The stand-off cutting technique is the process of holding the tip of the torch between 3-4mm from the workpiece to achieve the optimum cut. Stand-off cutting requires a cutting tip that you need to ensure that the plasma machines output amperage is matched to the amperage with the tip.
- Page 12 Description of Drag Cutting Drag Tip Cutting Drag tip cutting is the process of dragging the tip of the torch along the workpiece to cut the metal. This is often the easiest way to cut while minimizing heat input but usually only on cutting currents of 40amps and below.
- Page 13 Plasma Cutting Techniques Piercing Piercing is the process in which a quick hole is made in the workpiece. Piercing is often just a starting hole that will be used to make a circular cut within the workpiece. You can use standard cutting tips for piercing although ensure the plasma machines output amperage matches the cutting tips amperage rating.
- Page 14 Plasma Cutting Techniques Gouging Gouging creates a smooth, clean concaved groove within the material being gouged which is often weld ready. This process is primarily used for weld removal or back gouging. Gouging has specific consumables and settings depending on the gouge you need to produce which include the gouging tip, shield cup and gas distributor that would be specific to gouging.
- Page 15 Before cutting always check the torch, consumables and cables for excessive wear and tear. If the electrode, air distributor or the cutting tip ori- fice shows signs of wear and tear then replace it with new consumables sized correctly for your Jasic plasma machine and application your about to undertake.
- Page 16 Plasma Machine Gas Supply - Compressed Air Only use compressed air with the Jasic plasma machines Please Note: NEVER USE OXYGEN Compressed Air Supplies Sizing the appropriate compressor to use with your plasma cutting machine is as important as supplying the correct mains power supply.
- Page 17 Notes ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ Wilkinson Star Technical...
- Page 18 Wilkinson Star Limited Jasic.co.uk Shield Drive Wardley Industrial Estate Worsley Manchester United Kingdom M28 2WD Telephone: 0044 (0)161 728 7900 Email: sales@wilkinsonstar.com Issue 4 - May 2021...