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Summary of Contents for FScurtis ECO Scroll Series
- Page 1 Instruction Manual Controller v1.01.05 ECO Scroll Series Oil‐Free Compressors – Models ES08, ES11 & ES15 Revision: 2022‐02‐03 ...
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Page 2: Table Of Contents
ES08‐15 Controller v1.01.05 Contents Basic Operation …………………………………………………………………………………….. Description of Controller Interface ………………………………………………………………… Password Security ………………………………………………………………………………….. Controller Screens Map ……………………………………………………………………………. Controller Screens ……..…………………………………………………………………………… Home Screen ……………………………………………………………………………………….. User Login Screen ………………………………………………………………………………….. System Menu Screen ………………………………………………………………………………. Temperature Menu Screen ………………………………………………………………………… Pressure Menu Screen …………………………………………………………………………….. System Operation Menu ……………………………………………………………………………... -
Page 3: Basic Operation
ES08‐15 Controller v1.01.05 1.0 Basic Operation 1.1 Description of Controller Interface The ES08-15 controller features a 7-inch LCD full-colour, touch screen display as the human-machine interface. The controller is always switched on and active whenever the compressor set is energised from its electrical power supply. - Page 4 ES08‐15 Controller v1.01.05 Temperature Menu Pressure Menu Motor Maintenance Screen System Operation Menu V‐Belt Maintenance Screen Tip‐Seal User Login Calibration Menu Maintenance Screen Air‐End Maintenance Screen Bearing Grease Sequential System Menu Maintenance Operation Menu Screen Air Filter Maintenance Screen Sequential Control Maintenance Screen Status Screen High Pressure Home Screen Hose Maintenance Screen Time Settings Equipment Status Menu Check Valve ...
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Page 5: Controller Screens
ES08‐15 Controller v1.01.05 2 .0 Controller Screens 2.1 Home Screen Upon initial power-up and any subsequent restart, the home screen is automatically displayed on the controller as shown in Figure 2.1. Figure 2.1 – Home Screen Each of the home screen symbols is described in Table 2.1. Table 2.1 –... - Page 6 ES08‐15 Controller v1.01.05 Symbol Item Name Description Password or Field Indicates the compressor’s operating status: Compressor Set Stand-by None Status Running Shutdown (Alarm) Indicates the compressor’s discharge air Outlet Pressure None pressure. Press and hold for two seconds to turn this compressor on (i.e.
- Page 7 ES08‐15 Controller v1.01.05 Symbol Item Name Description Password or Field The default user login display is “None” if no password access is active. Otherwise, press User, Service User Login to access the user login screen and then or Factory. enter either the User, Service or Factory password.
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Page 8: User Login Screen
ES08‐15 Controller v1.01.05 Symbol Item Name Description Password or Field Indicates an active shutdown alarm. It should Alarm be investigated via the alarm menu, rectified None as appropriate and then reset. Indicates that the emergency stop button has Emergency been pressed. It should be investigated, None Stop rectified as appropriate and then reset via... -
Page 9: System Menu Screen
ES08‐15 Controller v1.01.05 Note: After completing the task(s) for which the password was required, press the Home button on the bottom right-hand side of any subordinate page after the home screen to logout. Check that the User Login button indicates “None” to verify the logged-out status. System Menu Screen The system menu is accessed from the home screen after logging-in using either the user or service passwords. - Page 10 ES08‐15 Controller v1.01.05 Symbol Name Description Password Maintenance Status User or Press to access the maintenance status screen. Screen Service. Time Settings Press to access the time settings menu. User Menu Communication Press to access the communication settings Service Settings Menu menu.
- Page 11 ES08‐15 Controller v1.01.05 Symbol Name Description Password With the slider button pushed to the left-hand side and displaying grey colour only as shown in Figure 2.3, the compressor can provide remote indication of an active warning. With the slider button pushed to the right-hand side and displaying green colour, the Status Indicator compressor can provide remote indication of an...
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Page 12: Temperature Menu Screen
ES08‐15 Controller v1.01.05 recommendations: a) Do not operate the compressor with any of its maintenance access panels open or removed. b) Before opening or removing any of its maintenance access panels or performing any maintenance work on the compressor or connected pneumatic system: Switch off the unit; isolate and tag-out the power supply;... -
Page 13: Pressure Menu Screen
ES08‐15 Controller v1.01.05 Password Password Parameter Set Value Function To View To Edit A shutdown alarm will be activated if the air-end discharge temperature Shutdown reaches this set value. Outlet 235 °C User Factory Temperature Note: Only the over-temperature air- end(s) will be shut down;... - Page 14 ES08‐15 Controller v1.01.05 Figure 2.5 – Pressure Menu Screen Each of the pressure menu parameters is described in Table 2.4. Table 2.4 – Pressure Menu Parameters Password Password Parameter Set Value Function To View To Edit Pressure unit of measure. Note: 1 bar = 100 kPa.
- Page 15 ES08‐15 Controller v1.01.05 Password Password Parameter Set Value Function To View To Edit A shutdown alarm will be activated if the discharge air pressure reaches this Shutdown set value. 8.50 bar User Factory Pressure Note: The entire compressor set will be shut down.
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Page 16: System Operation Menu
ES08‐15 Controller v1.01.05 Password Password Parameter Set Value Function To View To Edit If the schedule and pressure band functions are enabled, different start and stop pressures can be Schedule specified for each of daily Start and stop discharge Start and scheduled operating periods. - Page 17 ES08‐15 Controller v1.01.05 Figure 2.6 – System Operation Menu Screen Each of the system operation menu parameters is described in Table 2.5. Table 2.5 – System Operation Menu Parameters Password Password Parameter Set Value Function To View To Edit 2 [ES08] The number of motor and Compressors 3 [ES11]...
- Page 18 ES08‐15 Controller v1.01.05 Password Password Parameter Set Value Function To View To Edit The duration of the Drain On 4 seconds condensate drain valve User Service being open each cycle. The interval between successive condensate drain Drain Off 600 seconds valve opening cycles during User Service...
- Page 19 ES08‐15 Controller v1.01.05 Password Password Parameter Set Value Function To View To Edit #1 Main Motor Push and hold the slider to Starts Reset the right-hand side for 2 seconds to reset the #2 Main Motor cumulative motor start For use as required to reset Starts Reset counter to zero.
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Page 20: Calibration Menu
ES08‐15 Controller v1.01.05 Note: To utilise the single contact remote control function, connect one latching switch between terminals 24G and X06 on Terminal Board 1 (TB1) inside the compressor’s electrical cabinet. Closing this 24 V DC control circuit by means of the switch will send an “on” or “start” signal to the controller and opening the circuit will send an “off”... - Page 21 ES08‐15 Controller v1.01.05 Figure 2.7 – Calibration Menu Screen Each of the calibration menu parameters is described in Table 2.6. Table 2.6 – Calibration Menu Parameters Password Password Parameter Function Value To View To Edit The calibration value (either positive or Discharge negative) is added to the raw output value from 0.00 bar...
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Page 22: Sequential Operation Menu
ES08‐15 Controller v1.01.05 Password Password Parameter Function Value To View To Edit The calibration value (either positive or #4 Outlet negative) is added to the raw output value from Temperature 0.0 °C Service Service the measuring instrument (sensor) to obtain [ES15] the corrected (true) value. - Page 23 ES08‐15 Controller v1.01.05 Table 2.7 – Sequential Operation Menu Parameters Password Password Parameter Set Value Function To View To Edit Enable with the slider button pushed to the right-hand side and displaying green colour as shown in Figure 2.8 if this compressor set is the master unit in an interconnected group;...
- Page 24 ES08‐15 Controller v1.01.05 Password Password Parameter Set Value Function To View To Edit 2, 3 or 4 according to the number of compressor sets in Specifies the number of the interconnected group. compressor sets in the interconnected group User Service Compressors Note: This parameter can only operating under sequential...
- Page 25 ES08‐15 Controller v1.01.05 receiver tank and connected piping; and close the air outlet valve. Note: The interconnected group of compressor sets operating under sequential control can include one or more ES04 models. Note: The sequential operation parameters must also be keyed-in manually to each of the other ES08, ES11 or ES15 compressor sets in the interconnected group as per the guidance provided in Table 2.7, or as per the guidance provided in the ES04 Controller Manual for that model only.
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Page 26: Maintenance Status Screen
ES08‐15 Controller v1.01.05 Maintenance Status Screen The maintenance status screen is accessed via the system menu after logging-in using either the user or service passwords. It does not have any programmable functions directly, but instead provides an overview of any maintenance warning alarms and also serves as a portal to the individual component maintenance screens. -
Page 27: Motor, V-Belt, Air-End, Air Filter, High Pressure Hose, Check Valve And Safety Valve
ES08‐15 Controller v1.01.05 Password Password Symbol Name Description To View To Edit High Pressure Press to access the high-pressure hose User Service Hose maintenance screen. Press to access the check valve maintenance Check Valve User Service screen. After-Cooler [Not in use.] Cooling Fan [Not in use.] Pressure... - Page 28 ES08‐15 Controller v1.01.05 user password allows full access to view the parameters and hour meters; logging-in with the service password is necessary to edit the set values or reset the meters. The component maintenance screens all have a similar format, an example of which – the air filter maintenance screen –...
- Page 29 ES08‐15 Controller v1.01.05 Symbol Password Password Name Description or Field To View To Edit Run Time Running hours until next scheduled User Service Remaining maintenance. Elapsed Time Elapsed hours until next scheduled User Service Remaining maintenance. AFTER completing the relevant maintenance task(s) as described in the Instruction Timer Reset Manual, press and hold for two seconds to...
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Page 30: Maintenance Log Screen
ES08‐15 Controller v1.01.05 switched on, which can detract from the accuracy of this timer as a machine condition indicator. Compressor run time and elapsed calendar time are the most reliable values to compare with the recommended maintenance intervals. 2.11 Maintenance Log Screen The maintenance log screen is accessed via the maintenance status screen. -
Page 31: Communication Settings Menu
ES08‐15 Controller v1.01.05 To change the date or time: a) Select the year, month, day, hours, minutes or seconds field by pressing it on the touch screen. The selected field value digits will change from white to yellow colour and the increase and decrease arrows will appear above and below the field, respectively. -
Page 32: Language Menu
ES08‐15 Controller v1.01.05 Password Password Parameter Set Value Function To View To Edit 1 if the compressor set is a standalone unit or the master unit in an interconnected group. Device 2, 3 or 4 if the compressor set is a slave Connected device Service Service... -
Page 33: Sequential Control Screen
ES08‐15 Controller v1.01.05 Figure 2.15 – Language Menu Screen Press the desired language button on the touch-screen as required. It is recommended to keep the standard setting, English, as the selection. Then press on the close ( ) button to exit from this menu. 2.15 Sequential Control Screen The sequential control screen can be accessed via the home screen without any password provided that the compressor set is configured as the master unit in an interconnected group operating under sequential... - Page 34 ES08‐15 Controller v1.01.05 Table 2.12 – Sequential Control Screen Symbols Symbol or Name Description Field Compressor Compressor unit number (address) as configured in the Number communication settings menu. Sequential control operating status of each interconnected compressor set. The colour of the circular symbol indicates the unit’s status as follows: Off or Stopped (Stand-by) Running...
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Page 35: Equipment Status Screen
ES08‐15 Controller v1.01.05 Symbol or Name Description Field The interconnected group of compressors is operating under Sequential Control automatic sequential control irrespective of whether any of the units Started are running or on stand-by. The interconnected group of compressors is not operating under Sequential Control automatic sequential control. - Page 36 ES08‐15 Controller v1.01.05 Figure 2.17 – Equipment Status Screen Each of the equipment status screen symbols or fields is described in Table 2.13. Table 2.13 – Equipment Status Screen Symbols Symbol or Field Name Description Assigned motor and air-end module identification number: Module 1 or 2 [ES08]...
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Page 37: Alarm Status Screen
ES08‐15 Controller v1.01.05 Symbol or Field Name Description The cumulative lifetime number of starts for each motor and air- Motor Starts end module. Off or Stopped (Stand-by) Cooling Fan Status Running Outlet Pressure Indicates the compressor’s discharge air pressure. Home Screen Press to return to the home screen. - Page 38 ES08‐15 Controller v1.01.05 The alarm symbol ( ) will appear at the bottom of the home page screen in the event of an active alarm and it may be preceded by the appearance of a pop-up message box, an example of which is shown in Figure 2.19.
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Page 39: Hmi System Menu
ES08‐15 Controller v1.01.05 The following events will initiate a shutdown alarm of the entire compressor set: a) Compressor set discharge pressure above shutdown value (see Table 2.4). b) Pressure sensor fault. c) Fan motor overload. 2.18 HMI System Menu Pressing on any blank space on the home screen for more than three seconds will cause the human- machine interface (HMI) system menu to appear as a dropdown at the top left-hand corner of the screen (see Figure 2.20). - Page 40 ...
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