FScurtis FCT05C30V6X-A2X1XX Operating Instructions And Parts Manual

FScurtis FCT05C30V6X-A2X1XX Operating Instructions And Parts Manual

Single stage

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Single Stage Air Compressor
Operating Instructions and Parts Manual
Model: FCT05C30V6X-A2X1XX
IN570900AV
© 2016 Curtis-Toledo, Inc.
1/16

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Summary of Contents for FScurtis FCT05C30V6X-A2X1XX

  • Page 1 Single Stage Air Compressor Operating Instructions and Parts Manual Model: FCT05C30V6X-A2X1XX IN570900AV © 2016 Curtis-Toledo, Inc. 1/16...
  • Page 2 REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping. For parts, product & service information visit www.fscurtis.com FS-CURTIS, CURTIS-TOLEDO, INC. Model #: _______________________ 1905 Kienlen Avenue, St Louis, Missouri 63133...
  • Page 3: Before You Begin

    Check to be sure all supplied accessories are enclosed with the unit. In case of questions, damaged or missing parts, please visit www.fscurtis.com for customer assistance. Do not operate unit if damaged during shipping, handling or use. Damage may result in bursting and cause injury or property damage.
  • Page 4: Safety Guidelines

    Retain instructions for future reference. This manual contains important safety, operational and maintenance information. If you have any questions, please visit www.fscurtis.com for customer assistance. Since the air compressor and other components (material pump, spray guns, filters, lubricators, hoses, etc.) used...
  • Page 5: Breathable Air Warning

    Important Safety Information (Continued) BREATHABLE AIR WARNING This compressor/pump is not equipped and should not be used “as is” to supply breathing quality air. For any application of air for human consumption, the air compressor/pump will need to be fitted with suitable in-line safety and alarm equipment. This additional equipment is necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7.1, OSHA 29 CFR 1910.
  • Page 6: Spraying Precautions

    Important Safety Information (Continued) Never attempt to repair or modify a tank! Welding, drilling or any other modification will weaken the tank resulting in damage from rupture or explosion. Always replace worn, cracked or damaged tanks. Drain liquid from tank daily. •...
  • Page 7: Getting To Know Your Compressor

    Getting To Know Your Compressor Beltguard Discharge Tube Compressor Pump Motor Air Filter Unloader Tube Pressure Switch (behind pressure switch) Safety Relief Tank Pressure Gauge Manual Tank Drain Figure 1 - Vertical Unit Identification...
  • Page 8: Specifications

    SPECIFICATIONS FCT05C30V6X-A2X1XX Motor HP Power 208-230V Phase Displacement CFM 26.24 Air Delivery CFM @ 90 PSI 17.3 Air Delivery CFM @ 140 PSI 14.2 Max PSI Pump RPM Tank Capacity 60 gallons Unit Weight 410 lbs Amp Draw 21.0 Max Duty Cycle...
  • Page 9: Installation Instructions

    INSTALLATION INSTRUCTIONS Disconnect, tag and lock out power source then release all pressure from the system before attempting to install, service, relocate or perform any maintenance. Do not lift or move unit without appropriately rated equipment. Be sure the unit is securely attached to lifting device used.
  • Page 10: Single Phase

    INSTALLATION INSTRUCTIONS (CONTINUED) Installing A Shut-Off Valve A shut-off valve should be installed on the discharge port of the tank to control the air flow out of the tank. The valve should be located between the tank and the piping system.
  • Page 11 INSTALLATION INSTRUCTIONS (CONTINUED) Grounding Improperly grounded electrical components are shock hazards. Make sure all the components are properly grounded to prevent death or serious injury. This product must be grounded. Grounding reduces the risk of electrical shock by providing an escape wire for the electric current if short circuit occurs.
  • Page 12: Operating Instructions

    INSTALLATION INSTRUCTIONS (CONTINUED) Lubrication This unit contains no oil. Before operating compressor, fill to the center of the sight gauge (see Figure 6). Using any other type of oil may shorten pump life and damage valves. QUICK REFERENCE Recommended Oil (2 Options) FSC-1000A ISO-100 Premium Reciprocating Compressor Lubricant 12 quart case part number FSC-1000A-12...
  • Page 13: Crankcase Breather

    OPERATING INSTRUCTIONS (CONTINUED) Recommended Break-In Period The compressor should be run continuously at 90 PSI or lower for one hour to allow proper seating of the piston rings. 1. Open drain cock completely and run the compressor for 60 minutes. 2.
  • Page 14: Troubleshooting Guide

    TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION Excessive noise in operation 1. Loose pulley, flywheel, belt, belt guard, 1. Tighten 2. Lack of oil in crankcase 2. Check for damage to bearings, replenish oil 3. Compressor floor mounting loose 3. Shim to level and tighten or place on islolator pads 4.
  • Page 15 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION Motor hums and runs slowly or 1. Low voltage or no voltage 1. Check with voltmeter, check line voltage to unit. If not at all overload or reset switch trips repeatedly, find and correct the cause.
  • Page 16: Compressor Lubrication

    MAINTENANCE AND INSPECTION INSTRUCTIONS Disconnect, tag and lock out power source then release all pressure from the system before attempting to install, service, relocate or perform any maintenance. In order to maintain efficient operation of the compressor system, check the air filter and oil level before each use.
  • Page 17: Operation

    MAINTENANCE AND INSPECTION INSTRUCTIONS (CONTINUED) Components Turn off all power and clean the cylinder head, motor, fan blades, air lines, aftercooler and tank on a monthly basis. Belts Lock out and tag the power then release all pressure from the tank to prevent unexpected movement of the unit.
  • Page 18 REPAIR PARTS ILLUSTRATION FOR FCT05C30V6X-A2X1XX For Repair Parts, visit www.fscurtis.com to find your local distributor 24 hours a day – 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list...
  • Page 19: Repair Parts Kits

    REPAIR PARTS LIST FOR FCT05C30V6X-A2X1XX Description Part Number AIR TANK FTKC30V6 DRAIN VALVE FC30V6DV AIR COMPRESSOR PUMP WITH FLYWHEEL FC30 5/16 INCH - 18 X 1-1/2 INCH HEX HEAD BOLT ✝ 5/16 IN - 18 LOCKNUT ✝ 5/16 INCH - 18 X 3/4 INCH HEX HEAD BOLT ✝...
  • Page 20 REPAIR PARTS ILLUSTRATION FOR FC30 For Repair Parts, visit www.fscurtis.com to find your local distributor 24 hours a day – 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list...
  • Page 21 REPAIR PARTS LIST FOR FC30 Ref. Description Part Number: Qty. CRANKCASE FC30CC OIL SEAL BEARING CAP O-RING ◗ HEX HEAD CAP SCREW M8 X 1-1/4 INCH X 25 MM ✝ CRANKSHAFT BEARING ASSEMBLY (PISTONS NOT INCLUDED) CRANKCASE GASKET ◗ CONNECTING ROD ASSEMBLY ■...
  • Page 22: Limited Warranty

    3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the FS-CURTIS, CURTIS-TOLEDO, INC air compressor. 4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: FS-CURTIS, CURTIS-TOLEDO, INC FCT05C30V6X-A2X1XX air compressor. 5. WHAT IS COVERED UNDER THIS WARRANTY: Parts and Labor to remedy defects in material and/or workmanship with the exceptions noted below.

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