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Summary of Contents for FScurtis FCT02C48H2X-A1X1XX
- Page 1 20 Gallon Portable Air Compressor Operating Instructions and Parts Manual Model: FCT02C48H2X-A1X1XX IN570600AV © 2015 Curtis-Toledo, Inc. 12/15...
- Page 2 REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping. For parts, product & service information visit www.fscurtis.com FS-CURTIS, CURTIS-TOLEDO, INC. Model #: _______________________ 1905 Kienlen Avenue,...
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Page 3: Before You Begin
Check to be sure all supplied accessories are enclosed with the unit. In case of questions, damaged or missing parts, please visit www.fscurtis.com for customer assistance. Do not operate unit if damaged during shipping, handling or use. Damage... -
Page 4: Safety Guidelines
Retain instructions for future reference. This manual contains important safety, operational and maintenance information. If you have any questions, please visit www.fscurtis.com for customer assistance. Since the air compressor and other components (material pump, spray guns, filters, lubricators, hoses, etc.) used... -
Page 5: Breathable Air Warning
Important Safety Information (Continued) BREATHABLE AIR WARNING This compressor/pump is not equipped and should not be used “as is” to supply breathing quality air. For any application of air for human consumption, the air compressor/pump will need to be fitted with suitable in-line safety and alarm equipment. This additional equipment is necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7.1, OSHA 29 CFR 1910. -
Page 6: Spraying Precautions
Important Safety Information (Continued) Maximum operating pressure is 135 psi for single stage compressors. Do not operate with pressure switch or pilot valves set higher than 135 psi (single stage). • Never attempt to adjust ASME safety valve. Keep safety valve free from paint and other accumulations. Never attempt to repair or modify a tank! Welding, drilling or any other modification will weaken the tank resulting in damage from rupture or explosion. -
Page 7: Getting To Know Your Compressor
Getting To Know Your Compressor Discharge Tube Compressor Pump Beltguard Air Filter Motor Pressure Switch Handle Regulator Tank Pressure Gauge Tank Drain Figure 1 - Horizontal Unit Identification... -
Page 8: Specifications
SPECIFICATIONS FCT02C48H2X-A1X1XX Motor HP Power 120V/240V Phase 1 (single) Displacement CFM Air Delivery CFM @ 90 PSI Air Delivery CFM @ 135 PSI Max PSI Pump RPM 1020 Tank Capacity 20 gallons Unit Weight 148 lbs Amp Draw 15A / 7.5A... -
Page 9: Installation Instructions
INSTALLATION INSTRUCTIONS Disconnect, tag and lock out power source then release all pressure from the system before attempting to install, service, relocate or perform any maintenance. Do not lift or move unit without appropriately rated equipment. Be sure the unit is securely attached to lifting device used. - Page 10 INSTALLATION INSTRUCTIONS (CONTINUED) The 120 volt, 15 amp units can be operated on a 120 volt 15 amp circuit under the following conditions: 1. No other electrical appliances or lights are connected to the same branch circuit. 2. Voltage is 120 Volts. 3.
- Page 11 INSTALLATION INSTRUCTIONS (CONTINUED) Lubrication Before operating compressor, ensure oil is filled to the center of the sight gauge (See Figure 4). Using any other type of oil may shorten pump life and damage valves. Recommended Oil (2 Options) FSC-1000A ISO-100 Premium Reciprocating Compressor Lubricant 1 quart part number FSC-1000A-1 12 quart case part number FSC-1000A-12...
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Page 12: Compressor Use
OPERATING INSTRUCTIONS All lubricated compressor pumps discharge some condensed water and oil with the compressed air. Install appropriate water/oil removal equipment and controls as necessary for the intended application. Failure to install appropriate water/oil removal equipment may result in damage to machinery or workpiece. -
Page 13: Moisture In Compressed Air
OPERATING INSTRUCTIONS On/Off Cycling of Compressor Risk of Bursting. Drain tank every day to prevent corrosion and possible injury due to tank damage. Do not operate drain with more than 40 psi in tank or drain valve may be damaged. Drain tank of moisture daily using the drain valve in the bottom of the tank. Unit care and maintenance. -
Page 14: Troubleshooting Guide
TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION Low discharge pressure 1. Air demand exceeds pump capacity 1. Reduce air demand or use a compressor with more capacity. 2. Restricted air intake 2. Clean or replace the air filter element. 3. Air leaks (fittings, tubing on compressor, 3. - Page 15 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION Motor hums and runs slowly or 7. Defective unloader valve on pressure 7. Replace unloader valve. not at all (Continued) switch 8. Defective motor capacitor(s) 8. Replace capacitor(s). 9. Defective motor 9. Replace motor. Reset mechanism cuts out 1.
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Page 16: Compressor Lubrication
MAINTENANCE AND INSPECTION INSTRUCTIONS Disconnect, tag and lock out power source then release all pressure from the system before attempting to install, service, relocate or perform any maintenance. In order to maintain efficient operation of the compressor system, check the air filter and oil level before each use. -
Page 17: Operation
MAINTENANCE AND INSPECTION INSTRUCTIONS (CONTINUED) Components Turn off all power and clean the cylinder head, motor, fan blades, air lines, aftercooler and tank on a monthly basis. Belts Lock out and tag the power then release all pressure from the tank to prevent unexpected movement of the unit. - Page 18 REPAIR PARTS ILLUSTRATION FOR FCT02C48H2X-A1X1XX For Repair Parts, visit www.fscurtis.com to find your local distributor 24 hours a day – 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list...
- Page 19 REPAIR PARTS LIST FOR FCT02C48H2X-A1X1XX Description Part Number Description Part Number TANK FTKC48H2 SELF-TAPPING SCREW ◆ DRAIN COCK FD-1403 SELF-TAPPING SCREW ◆ FOOT ● FLYWHEEL FCT2-5FW LOCKNUT WHEEL ● SETSCREW ◆ AXLE BOLT ● PULLEY FC48PY HEX KEPS NUT ●...
- Page 20 REPAIR PARTS ILLUSTRATION FOR FC48 For Repair Parts, visit www.fscurtis.com to find your local distributor 24 hours a day – 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list...
- Page 21 REPAIR PARTS LIST FOR FC48 Ref. Description Part Number: Qty. CRANKCASE CRANKCASE GASKET ● BREATHER FCT2-5BR CYLINDER CYLINDER GASKET ● CONNECTING ROD AND PISTON ASSEMBLY FC48CRA PISTON RING SET BALL BEARING CRANKSHAFT, BEARINGS, RODS, PISTON ASSEMBLY FSK-C48DK O-RING ● OIL SEAL BEARING CAP ASSEMBLY M6 X 10 MM SCREW ✝...
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Page 22: Limited Warranty
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the FS-CURTIS, CURTIS-TOLEDO, INC air compressor. 4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: FS-CURTIS, CURTIS-TOLEDO, INC FCT02C48H2X-A1X1XX air compressor. 5. WHAT IS COVERED UNDER THIS WARRANTY: Parts and Labor to remedy defects in material and/or workmanship with the exceptions noted below.
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