GRANULDISK Granule Combi User Manual
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GRANULDISK Granule Combi User Manual

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Granule
Combi®
User Manual
Art. no EN16208
Granuldisk AB retains the right to make technical changes to the products.
No responsibility is taken for any printing errors.
www.granuldisk.com
Tel. +46 40 671 50 60

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  • Page 1 Granule Combi® User Manual Art. no EN16208 Granuldisk AB retains the right to make technical changes to the products. No responsibility is taken for any printing errors. www.granuldisk.com Tel. +46 40 671 50 60...

  • Page 3: Table Of Contents

    4.3 Accumulated values for electricity and water consumption 4.4 Download of operation data from USB Port 5 Trouble shooting and alerts 5.1 User related notices 5.2 Error codes 5.3 What to do if broken glass is found in a Granule Combi ® 6 Notes Rev. 2021-12...

  • Page 5: Ec Declaration Of Conformity For Machinery

    Jägershillsgatan 13, 213 75 Malmö Hereby declares that Type of machinery: Granule pot washing machine for commercial kitchens No. of machinery: Granule Combi ® Complies with the requirements of Machinery Directive 2006/42/EC. Complies with the applicable requirements of the following EC directives: 2014/30/EU, EMC...

  • Page 7: General Description And Safety

    General Description and Safety To the user Granule Combi is a Granule pot washing machine – a pot washing ma- chine for commercial kitchens that is designed for washing pots and pans as well as crockery and cutlery. This manual is your guide for the correct use of the Granule Combi ®...

  • Page 8: Safety Regulations

    NOTE Read the safety notes and operating instructions in this manual carefully. Keep the operating instructions for future reference. Granuldisk does not assume liability or warranty in case of non-adherence to these safety and operating instructions. Do not make changes, additions or reconstructions in the pot washer without the approval of the manufacturer.
  • Page 9 1.2 Safety regulations 1 General Description and Safety WARNING Always lock the hood in its upper position with the safety pin when daily cleaning is carried out. Do not place any items on top of the hood. There is no stop of upward motion.

  • Page 10: Technical Data

    1 General Description and Safety 1.3 Technical data Technical data GENERAL Design Hood-type pot washer with support for crockery and cutlery. Round rotating stainless steel basket External dimensions 2339 (± 25) x 850 x 1002 mm H x W x D (open) Weight 416 kg (filled machine) 323 kg (empty machine)
  • Page 11 1.3 Technical data 1 General Description and Safety Max. / normal capacity per hour 147/119 GN 1/1 or similar in other pots mode (normal capacity incl. handling) Capacity per program 6+1 GN 1/1 65 mm depth or 3 GN 1/1 up to 200 mm depth and 3 GN 1/1 up to 65 mm depth, or similar in other pots.
  • Page 12 1 General Description and Safety 1.3 Technical data WATER CONNECTION Total hardness: 3-7 °dH, 5-12 °TH, Hardness/Connection 53-125 PPM ¾” BSP male (DN20) Connection A 12,6 kW unit: 1-6 bar, 15 l/min, 55-65 °C (Hot fill) 17,6 kW unit: 1-6 bar, 15 l/min, 5-65 ° C (Cold fill, optional) NB! Reverse osmosis water and to- tally softened water must not be...
  • Page 13 1.3 Technical data 1 General Description and Safety NOTE Granule Combi is supplied with a 2 metres long electric ® cable to be connected to an approved supply disconnect- ing device on the wall. The supply disconnecting device is not included in the delivery.

  • Page 14: And Powergranules Bio

    ® • PowerGranules and PowerGranules BIO are specially designed to work with Granule pot and pan washing machines from Granuldisk. • They ensure the best wash result as well as the longest working life both for themselves and the machine.

  • Page 15: Simpel™- Easy Access To Information

    1.5 SIMpel™— easy access to 1 General Description and Safety information SIMpel™— easy access to information To make it easier for the operator to find information about the machine and how to use it, there is a QR-code on the machine. The sticker is placed under or at the side of the display.
  • Page 16 User manuals and videos of accessories/ DOCUMENTATION daily cleaning 3. TECHNICIAN AREA Only for technicians/service partners 4. CODES AND List of error codes INFORMATION 5. ABOUT GRANULDISK Link to our website 6. CONTACT INFORMATION Contact information to service partner Rev. 2021-12...

  • Page 17: Operating

    Operating Start up procedure Place the tank grid in position. See Fig. 3 Tank grid Fig. 3 Tank grid 2 2 Put the basket wheel in place. Swing it around until it drops down on the pegs in the mid- dle of the wheel.
  • Page 18 2 Operating 2.1 Start up procedure 3 3 Empty the Granule Collector with PowerGranules into the left part of the wash tank. See Fig. 5 Granule filling Fig. 5 Granule filling 4 4 Close the drain valve on the front of the machine See Fig.
  • Page 19 2.1 Start up procedure 2 Operating Filling with water Press the Confirm (1) button in order to fill the wash tank. Fill wash tank? 2 2 If the hood is in the raised position, it will close automatically before starting the filling. 3 3 The machine will now fill with water and heat up to the correct tempera- ture.
  • Page 20 2 Operating 2.1 Start up procedure Preparing utensils Empty and scrape off all food remains before loading the utensils See Fig. 7 Scrape off food • No soaking or scrubbing is needed. • No usage of hand-soap or similar (to avoid foaming which could lead to ex- tended problems).

  • Page 21: Loading Wash Ware

    2.2 Loading wash ware 2 Operating 2.2 Loading wash ware Loading wash ware All utensils must be loaded with the inside facing the spray pipes, thus outwards. It is important that all items are firmly in place when being washed. NOTE Only slightly soiled trays to be placed upside down in the bottom of the basket.
  • Page 22 2 Operating 2.2 Loading wash ware Possible to load 6 x GN 1/3 Possible to load 12 x small GN containers. Choose among GN 1/4, GN 1/6, GN 1/9. See Fig. 9 Standard wash basket Fig. 9 Standard wash basket Insert for trays (19992) To be placed inside standard wash basket (26426).
  • Page 23 2.2 Loading wash ware 2 Operating Holder for bowls & pots with integrated ladle holder (13756) To be placed inside standard wash basket (26426), small pegs in the bottom of the bas- ket hold it in place. Capacity: up to 5-6 bowls or pots. Con- tainers from approx 60 mm to 170 mm deep can be washed.
  • Page 24 2 Operating 2.2 Loading wash ware Wash basket with bottom grid (26140) Same capacity as the stand- ard wash basket (26426). The bottom grid prevents handles etc from slipping through the bottom of the basket. See Fig. 15 Wash basket with bottom grid Fig.
  • Page 25 2.2 Loading wash ware 2 Operating Net basket with lid (21477) For ladles, whisks or smaller light items. To place inside the accessory 19992. See Fig. 18 Net basket with lid Fig. 18 Net basket with lid Folding table (19570) Can be installed on front or on either side of the machine.

  • Page 26: Loading Of Wash Ware Combi Mode

    2 Operating 2.3 Loading of wash ware COMBI mode 2.3 Loading of wash ware COMBI mode Place the items to be washed in a 500 x 500 mm wash basket. 2 2 Rinse off any remaining bits of food. 3 3 Press the arrow button to open the hood. 4 4 Put the wash basket into position in the machine.

  • Page 27: Control Panel

    2.4 Control panel 2 Operating 2.4 Control panel Confirm button is used to an- swer “yes” to a question shown in the display window 2 2 The Stop button is used to reset potential alarms. It is also used to enter sleep mode. After 30 seconds the display light goes out and the machine goes into sleep mode.

  • Page 28: Start And Operation

    2 Operating 2.5 Start and operation 2.5 Start and operation Press the Confirm button (1) • If temperature is lower than 65 °C in wash tank at the time of the first start, once the wash tank has been filled, the machine will continue heating.
  • Page 29 2.5 Start and operation 2 Operating 65°C 85°C Detecting mode 5 5 After 10 seconds of detection, the chosen program is shown as well as time remaining for 3 seconds. Thereafter a countdown of remaining wash time will appear in the display. 65°C 85°C 2:17...
  • Page 30 2 Operating 2.5 Start and operation 4 4 Reset the overheat protection using a small screwdriver to stick into the protector and push the reset button. If the protection has tripped, a click is heard when it is reset. See Fig. 22 Access to overheat protectors Fig.

  • Page 31: Start And Operation Combi Mode

    2.6 Start and operation COMBI 2 Operating mode 2.6 Start and operation COMBI mode For COMBI mode (soft wash), select desired length of program by press- ing ECO (3), Short (4) or Normal (5) buttons. This will automatically start the chosen program. The machine automati- cally determines what type of basket has been inserted in the machine and choses the appropriate wash program.

  • Page 32: Language Selection

    2 Operating 2.7 Language selection Language selection To change the language settings: Press the STOP button, release it and wait for 3 seconds. 2 2 Press the (4) “Short program” button, five times. 3 3 The display shows the following: Language <...

  • Page 33: Set Date And Time

    2.8 Set date and time 2 Operating 2.8 Set date and time To change the date and time: Press STOP (2), then press Short program button (4) 5 times and 1 time on ECO pro- gram button (3). Change date and time ddmmyy hh:mm 210101 13:00...

  • Page 35: Daily Cleaning

    Daily cleaning Collecting and cleaning of PowerGranules Use the Granule Collector Fig. 24 Granule collector 2 2 Place the Granule collector on the basket wheel. It should be placed as tightly as possible to the hood, which means that the Granule collector will be tilting slightly.
  • Page 36 3 Daily cleaning 3.1 Collecting and cleaning of PowerGranules • From 2500 to 501 programs: Check granule level (after every 10th collection) • From 500 to 251 programs: No message (goes back to STOP mode) • From 250 to 1 program: Order granules (after every collection) •...

  • Page 37: Cleaning Inside The Machine

    3.2 Cleaning inside the machine 3 Daily cleaning 3.2 Cleaning inside the machine Press STOP button (2) and open drain valve to empty wash tank. See Fig. 26 Drain valve Fig. 26 Drain valve 2 2 Secured the hood in it´s upper position. See Fig.
  • Page 38 3 Daily cleaning 3.2 Cleaning inside the machine 6 6 Clean and flush the Granule damper with water. Clean the perforated surface of the Granule damper to en- sure that there are no gran- ules left there. See Fig. 28 Clean Granule damper Fig.
  • Page 39 3.2 Cleaning inside the machine 3 Daily cleaning 1 1 3 3 Check the operation of the overflow tap. Clean if required. See Fig. 30 Overflow tap Fig. 30 Overflow tap 1 1 4 4 The top should be wiped off when required or at least once a month. 1 1 5 5 The sieve for the Combi- pump at the bottom of the tank has to be cleaned once...
  • Page 40 3 Daily cleaning 3.2 Cleaning inside the machine NOTE The outside of the machine should not be washed with high-pressure water. Replacement of cleaned items • Put back bottom sieve if it has been unscrewed. • Put back tank grid •...

  • Page 41: Over Night And At Longer Stoppages

    3.3 Over night and at longer 3 Daily cleaning stoppages 3.3 Over night and at longer stoppages • Ensure that wash tank is empty after cleaning. • Raise hood to its highest position and prevent it from descending with the peg provided •...

  • Page 42: Gd Memo

    3 Daily cleaning 3.4 GD Memo™ 3.4 GD Memo™ GD Memo is an integrated function which informs the user of the ma- chine’s most important maintenance requirements. With GD Memo, it is possible to ensure optimum wash results, avoid breakdowns during peak hours and maintain the lowest possible operating costs.
  • Page 43 1”, “Time for service 2” or "Time for service 3" depending on which service is required. Sequence for service calls are: 1, 2, 1, 3, 1, 2, 1, 3... Phone number for Service company or Granuldisk is shown below the service message. The reminder can be reset by an authorised service technician, once the service is performed.

  • Page 45: Haccp Hygiene And Operation Documentation

    HACCP Hygiene and Operation Documentation General Granuldisk Documentation Tool, GDTdirect™, is an integrated function for the documentation of the pot washing machine’s operating parameters and critical hygiene control points, HACCP. The following can be viewed: • Operating data for the last 200 wash program run is viewed directly in the control panel window.

  • Page 46: Reading The Data Through The Control Panel

    4 HACCP Hygiene and Operation 4.2 Reading the data through the Documentation control panel 4.2 Reading the data through the control panel Press STOP button (2), release it and wait 3 seconds. 2 2 Press “Short program” (4), five times. 3 3 Use button “ECO program”...

  • Page 47: Accumulated Values For Electricity And Water Consumption

    4.3 Accumulated values for electric- 4 HACCP Hygiene and Operation Documentation ity and water consumption 4.3 Accumulated values for electricity and water consumption Repeat steps 1-3 on previous page to enter user menu, but choose "Ac- cumulated power and water" in step 3. 2 2 Accumulated values that are calculated from the operating data are shown.

  • Page 48: Download Of Operation Data From Usb Port

    4 HACCP Hygiene and Operation 4.4 Download of operation data Documentation from USB Port 4.4 Download of operation data from USB Port Press STOP. 2 2 Insert a USB stick. The USB port is found on the right side of the machine. See Fig.

  • Page 49: Trouble Shooting And Alerts

    Trouble shooting and alerts User related notices • User related notices are codes 116, 118, 120, 124 and 132. They appear with a message in the display. Below table gives more details about the user related notices. • When an alert is displayed, the program is always interrupted. •...
  • Page 50 5 Trouble shooting and alerts 5.1 User related notices Error Cause Meaning Remedy code The crush Remove whatever is Something is preventing protector has the hood's downward obstructing the been movement. hood movement, activated reload the wash goods in the basket if necessary.

  • Page 51: Error Codes

    5.2 Error codes 5 Trouble shooting and alerts 5.2 Error codes The meaning of the error codes can be read out form the table below. Error Cause Remedy Meaning code Program interrupted by This error code is operator. displayed only when operating da- ta is read.
  • Page 52 5 Trouble shooting and alerts 5.2 Error codes Error Cause Meaning Remedy code Temperature Reset the alarm by Temperature in rinse not reached tank not reached, on- pressing the STOP in rinse tank going process button. If the alarm interrupted. recurs, contact a service engineer.
  • Page 53 5.2 Error codes 5 Trouble shooting and alerts Error Cause Meaning Remedy code Long rinse Too long rinse time. Clean the rinse noz- time. Correct water volume zles. Reset the alarm has not been reached by pressing the in time. STOP button.
  • Page 54 5 Trouble shooting and alerts 5.2 Error codes Error Cause Meaning Remedy code Short rinse Rinse water was Contact a service time. pumped out too fast, engineer! causing insufficient rinsing and heating of the wash ware. Level detec- False level signal from Turn the machine tion function OFF! Continued op-...
  • Page 55 5.2 Error codes 5 Trouble shooting and alerts Error Cause Meaning Remedy code Wrong in- Wrong incoming volt- Continued opera- coming volt- age to IO circuit board. tion can cause age to IO damage to the ma- circuit board. chine. Contact a service engineer.

  • Page 56: What To Do If Broken Glass Is Found In A Granule Combi

    5 Trouble shooting and alerts 5.3 What to do if broken glass is found in a Granule Combi ® 5.3 What to do if broken glass is found in a Granule Combi ® Equipment: • Thick protective gloves • Vacuum cleaner for water 2 2 Please follow these steps in this particular order: •...

  • Page 57: Notes

    Notes Rev. 2021-12...

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