GRANULDISK GO TECH GD 600 Service Manual

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GD 600

GO TECH

Service manual

Contents

1. TECHNICAL DATA

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2. GENERAL DESCRIPTION

3. FUNCTIONAL DESCRIPTION

4. INSTALLATION

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5. OPERATIONS CHECK

6. ANNUAL MAINTENANCE

7. ROUTINES FOR SHUTDOWN

8. HYGIENE and OPERATION DOCUMENTATION

9. GD MEMO

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10. TROUBLESHOOTING/ALARMS

11. WARRANTY

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12. SPARE PARTS LIST

13. WIRING DIAGRAM

Art. nr 16012 03/2005 EN

Granuldisk AB retains the right to make technical changes to the products.

No responsibility is taken for any printing errors.

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Summary of Contents for GRANULDISK GO TECH GD 600

Page 1 10. TROUBLESHOOTING/ALARMS ........... 11. WARRANTY ........................... 12. SPARE PARTS LIST ....................13. WIRING DIAGRAM ....................Art. nr 16012 03/2005 EN Granuldisk AB retains the right to make technical changes to the products. No responsibility is taken for any printing errors.
Page 2 Jägershillgatan 15 SE-213 75 MALMÖ, Sweden declares that the following machinery: The Granuldisk system GD 600 Basic conception a) is manufactured in conformity with the Svenska Arbetarskyddsstyrelsens Författningssamling AFS1994:48. This law conforms with the COUNCIL DIRECTIVE of 22 June 1998 concerning harmonisation of member states` legislation for machinery (the Machinery Directive 98/37/EG), with particular reference to Annex 1 concerning the essential health and safety requirements relating to the design and construction of the machinery.
Page 3 There is a risk for slipping if granules are left potwashing machine. on the ﬂ oor. Granuldisk AB recommends that you study Formaldehyde,which is dangerous if inhaled, the manual thoroughly to be sure that the may be formed if the granules catch ﬁ re.
Page 4: Technical Data
1. Technical data Weight ..........343 kg ﬁ lled machine Tankvolume ........84 litres Granules ..........6 kg Wash power ........7 % granule concentration Wash water temperature ..65 °C Rinse water temperature ..85 °C Rinse water volume ..... 8 litres/wash cycle. To obtain 3.600 HUE according to ANSI/NSF, 3, 2001, 8 litres is necessary.
Page 5 Installation drawing GD 600 plus GD 600 plus A = Hot water, G ½” int, 1-6 bar, 15 litres/min., 3-7 °dH B = Cold water, G ½” int, 3-6 bar, 15 litres/min., 3-7 °dH C = Drain, Ø 32 mm, Capacity: 100 litres/min. D = Detergent connection, 24 and 230 VAC signals in separate connection box E = Electrical connection, 2,5 m cable, 400 V (standard), 3-phase, earth, 25 A, 12,3 kW...
Page 6: General Description
If the rinse water temperature is too low, the wash time is 2. General description extended until it is at 85 °C. The wash programmes without granules are 1 minute shorter than those with. When the steam The GD 600 potwashing system is designed to cope wth the reduction function is used, the hot steam is condensed for 1 requirements of small to medium-size kitchens.
Page 7 The granule valve’s working movements are 20 - 30 mm. The granule valve’s function can be controlled by a com- puter with the aid of Granuldisk’s service program for authorised technicians. Note: While operating the valve function no one should have their hands near the granule valve where there is a risk of them getting jammed.
Page 8 This button stops all ongoing activities in the machine and HACCP Operation and Hygiene documentation resets any alarms. Granuldisk® Documentation Tool, GDTdirect™, is an integrated (3) Short programme selection function for the documentation of the dishwashing machine’s (4) Normal programme selection operating parameters and critical hygiene control points, HACCP.
Page 9: Installation
4. Installation All operations described in this chapter must only be carried out Connecting the water supply by qualified staff. The machine must be connected to a hot and cold water supply. All electrical components described in this chapter apply to Use ﬂ...
Page 10 START button. 7. Then press the STOP button to quit programming mode. Note: - Granuldisk AB advise against the us of pulse controlled regula- tion equipment as the detergent concentration becomes uncon- Detergent and rinse agent installation trollable.
Page 11: Operations Check
Wash programmes Granuldisk will not be held responsible for any equipment fail- 1. Wash programmes are started by pressing the START button. ure or other damage caused by users failing to follow the instruc- The display and programme diodes indicate that a wash pro- tions in the manual.
Page 13: Annual Maintenance
GDTdirect™ presented: YES / NO... and software installed in customer's PC Does the customer need additional accessories, holders? …. which? Signature of installation engineer: Signature of customer: GRANULDISK AB, Jägershillgatan 15, SE-213 75 Malmö, Sweden, tel. +46 (0)40 671 50 60 info@granuldisk.com fax +46 (0)40 21 07 21...
Page 15 NB! All work described in this section may only be carried out by qualiﬁ ed staff! Ware and tear parts, such as o-rings, seals or nozzles, are not included in the warranty from Granuldisk AB. 1. Magnetic valve, inlet water Check operation 2.
Page 16 18451.........Pipe, ﬁ nal rinse, upper ........1 18452.........Pipe, ﬁ nal rinse, lower ........1 13930.........Nozzle, rinse ..........8 13929.........Nozzle, rinse ..........4 After changing O-rings 60460, food type lubricating grease (Granuldisk article no. 13928.........Nozzle, rinse ..........4 14589) must be injected through the 60460.........O-ring 15.3 x 2.4 ..........2 grease nipple.
Page 17: Hygiene And Operation Documentation
8. HACCP Hygiene and Operation Documentation GDTdirect™ Storing Data on an External Computer The Granuldisk® Documentation Tool, GDTdirect™, is To store complete operating data for the machine, it needs to be an integrated function for documentation of the potwashing connected to an external computer via a serial cable. Software machine’s operating parameters and critical hygiene control...
Page 18 header and dragging it out. From left to right, the following information can be read out: Date; Time; Programme type – Short, Normal, Long; Granules – G/washing with granules or NO/Washing without granules; Temperature in wash tank; Temperature in rinse tank; Informa- tion on ﬁ...
Page 19 9. GD Memo™ GD Memo is an integrated function which informs the user of the machine’s most important maintenance requirements. With GD Memo, it is possible to ensure optimum wash results, avoid stoppages under high loads and maintain the lowest possible operating costs.
Page 20: Troubleshooting/Alarms
10. Troubleshooting/Alarms NB! Controls in this chapter may only be carried out by qualiﬁ ed staff. FAULT CHECK Machine will not ﬁ ll with water 1. That the inlet water valve is open. 2. That a programme has been selected. 3.
Page 21 Error code Error message Cause Remedy Spray pipe alarm Something is preventing movement of Remove whatever is preventing move- the spray pipes. ment, then reset the alarm by pressing the STOP button. Door switch Someone has attempted to open the Reset the alarm by pressing the STOP doors during operation.
Page 22 Error code Meaning Cause Remedy Temperature sensor in The temperature sensor in the rinse tank Replace the temperature sensor in the rinse rinse tank non operational is broken. tank. Reset by pressing the STOP button. Temperature sensor in The temperature sensor in the wash tank Replace the temperature sensor in the wash wash tank non opera- is broken.
Page 23: Warranty
Granuldisk AB. 4. Granuldisk AB shall remain liable for a period of twelve (12) months (warranty period) for the removal and replacement of any parts of the goods suffering from “Epidemic failure”.
Page 24: Table Of Contents
12. Spare parts list 12.1 Front Position Part no. Description Quantity Nr. 1 ....18710 ......Control panel spare part kit. Complete. Contents: .......18151 ......Panel sheeting ..........1 .......18322 ......Circuitboard control panel ....... 1 .......18313 ......Panel plate ............1 Nr.
Page 25 18438...
Page 26: Nr. 3
12.1 Door, right complete Position Part no. Description Quantity Nr. 1 ....18551 ......Door, right, spare part complete Contents: Nr. 2 ....12084 ......Screw, MELC6S M6x10 A2 ......2 Nr. 3 ....12303 ......Washer 6.4x12 ..........2 Nr. 4 ....14659 ......Door handle ...........1 Nr.
Page 27 18552...
Page 28: Nr. 4
9.2 Front, open Position Part number Description Quantity Nr. 1 ....14029 ........Lid, GD 600 ..........1 Nr. 2 ....600 1140 ......Door mounting, long ......2 Nr. 3 ....14478 ........Clip trim GD 600 .........1 Nr. 4 ....10905 ........Hose clip, 16 – 259mm ......1 Nr.
Page 29 18437-1...
Page 30: Nr. 5
9.3 Rear Position Part no. Description Quantity Nr. 1 ....18127 ........Rinse tank ..........1 Nr. 2 ....18572 ........Element, 400/415 V complete ....1 Contents: • .....13935 ........Element, 400/415 V ........ 1 • .....600 5136 ......O-ring ............1 .......14329 ........Element, complete: 400/415 V element + overheating sensor + o-ring Nr.
Page 31 18450...
Page 32 9.4 Lid Position Part no. Description Quantity Nr. 1 ....14658 ......... Guide rail, upper ....... 1 Nr. 2 ....14058 ......... Key breaker with lock ......1 Nr. 3 ....14059 ......... Key breaker with lock ......1 Nr. 4 .....14060 ......... Key ............ 2 Nr.
Page 33 13540-1...
Page 34: Nr. 10
9.5 Wash tank Position Part no. Description Quantity Nr. 1 ....13933 ......... Spraypipe, complete ..............(See separate diagram for information) Nr. 2 ....600 1028 ......Bottom grating ..........2 Nr. 3 ....600 0074 ......Seal ..............1 Nr. 4 ....13972 ......... Wide drain seal ..........1 Nr.
Page 35 18529...
Page 36: Nr. 11
9.6 Base plate Position Part no. Description Quantity Nr. 1 ....14371 .........Pump, 400V / 50Hz ......1 .......14378 .........Pump, 440V / 60Hz ......1 Nr. 2 ....60433 .........Vibration absorber ......4 Nr. 3 ....18650 .........Pipe divider, complete ...... 1 Nr. 4 ....18401 .........Drain valve with handle ....1 Nr.
Page 37 18449...
Page 38: Main Seal
9.7 Granule valve Position Part no. Description Quantity Nr. 1 ....600 0074 ......Seal .............. 1 Nr. 2 ....600 0057 ......Strainer barrel ..........1 Nr. 3 ....600 0075 ......Main seal ............. 1 Nr. 4 ....10064 ......... Hose clip, 87 – 112 ........1 Nr.
Page 39 14201...
Page 40: Radial Seal
9.8 Spray pipe Position Part no. Description Quantity Nr. 1 ....13933 .........Spraypipe, complete ......... 1 Contents: Nr. 2 ....600 1141 ......Spray pipe ..........1 Nr. 3 .....600 1122 ......Nozzle, wash, complete ......4 Nr. 4 .....13930 .........Nozzle, ﬁ nal rinse ........4 Nr.
Page 41 13554...
Page 42 9.9. Distribution box Position Part no. Description Quantity Nr. 1 ....18329 .........Control card, complete ........1 Nr. 2 ....18360 .........Automatic protection, 16 A ........ 1 Nr. 3 ....18362 .........Automatic protection, 6 A ........1 Nr. 4 ....18545 .........Motor sensor, wash pump 6-10 A complete ..1 Contents: Nr.
Page 44 13. Wiring diagram...
Page 51 Notes...

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