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Trane BAYAHEMIKIT001A Service Manual
Trane BAYAHEMIKIT001A Service Manual

Trane BAYAHEMIKIT001A Service Manual

Emi/efi air handler motor

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SERVICE
INSTALLER'S
GUIDE
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
Model:
BAYAHEMIKIT001A
WARNING
BAYAHEMIKIT001A KIT COMPONENTS
See Figure 1
EMI Kit BAYAHEMIKIT001A
ITEM #
Part Number
1
D806151
2
D806153
3
D806180P01
4
D806121P01
5
D804964P08
6
D806181P01
7
D905103P01
8
D804271P01
9
D803499P01
10
C107736P07
11
18-GJ84D1-1A-EN Installation Instructions
12
D806182P01
13
D806182P02
14
D806182P03
APPLICATION:
The EMI/EFI Air Handler Kit may be used on any air handler
unit with a CTM or variable speed motor. This Kit helps to
reduce the emitted noise generated when running these
motors.
s
s
!
The cabinet must have an uninterrupted or unbroken
ground according to National Electrical Code, ANSI/NFPA
70 - "latest edition" and Canadian Electrical Code, CSA
C22.1 or local codes to minimize personal injury if an
electrical fault should occur.
Failure to follow this warning could result in an electrical
shock, fire, injury, or death.
IMPORTANT — This Document is customer property and is to remain with this unit.
Please return to service information pack upon completion of work.
DISCONNECT POWER BEFORE SERVICING
Part Description
TEM Male/Female Harness
TAM / GAM
Male/Female Harness
In-line EMI Filter (Schaffner)
Bracket, In-line EMI Filter
Gasket for back of Bracket
Ferrite Beads
#10 x 3/8" Cutting Screws
#8 x 1/2" Screws
#8 x 1/2 Cutting Screws
Cable Ties
Wiring Diagram
Wiring Diagram
Wiring Diagram
WARNING
EMI/EFI Air Handler Kit
Used With:
EMI/EFI Air Handler Motor
4
Qty
1
1
1
1
1
2
2
2
2
4
1
1
1
7
1
8
9
Disconnect power to the unit before removing the blower
or coil door.
Failure to follow this warning could result in personal in-
jury from moving parts.
Prevent all wires from touching any hot surfaces.
Failure to follow this warning could result in dangerous
operation, serious injury, death or property damage.
18-GJ84D1-1A-EN
1
5
3
10
2
FIGURE 1
WARNING
s
s
!
WARNING
s
s
!
6

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Summary of Contents for Trane BAYAHEMIKIT001A

  • Page 1 IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service information pack upon completion of work. WARNING DISCONNECT POWER BEFORE SERVICING BAYAHEMIKIT001A KIT COMPONENTS See Figure 1 EMI Kit BAYAHEMIKIT001A ITEM #...
  • Page 2 EMI FILTER INSTALL INSTRUCTIONS FOR TAM / GAM AIR HANDLERS 1. Mount the EMI filter (Item 3) to the EMI filter bracket (Item 4) using two #8 screws (Item 8). See Figure 2. FIGURE 2 2. Apply the gasket (Item 5) to the back bottom edge of the bracket.
  • Page 3 5. Installing Ferrite Beads (Item 6) on a CTM motor. Place one ferrite bead on motor power wires. There should be at least one loop made in the power wires, so the wires pass through the ferrite bead twice. See Figures 6 and NOTE: The black tape wrap may need to be cut to have enough wire to make the loops.
  • Page 4 8. Connect the included TAM / GAM harness (Item 2) to the line side and load side of the EMI filter, as shown in Figure 10. The shorter leads with the female plug will be on the load side. FIGURE 10 9.
  • Page 5 EMI FILTER INSTALL INSTRUCTIONS FOR TEM AIR HANDLERS WITHOUT HEATERS 1. Locate the EMI Filter (Item 3) on the left side of the heater barrier. See Figure 13. 2. Use the two included #8 cutting screws (Item 9) to mount the EMI filter in place. FIGURE 13 3.
  • Page 6 6. Disconnect the incoming power from the 2 wire unit harness at the wire nut. 7. Connect the incoming power wires to the line side of the EMI filter. See Figure 17. 8. Connect the 2 wire unit harness to the load side of the EMI filter.
  • Page 7 EMI FILTER INSTALL INSTRUCTIONS FOR TEM AIR HANDLERS WITH HEATERS 1. Locate the EMI Filter (Item 3) on the left side of the heater barrier. See Figure 19. 2. Use the two included #8 cutting screws (Item 9) to mount the EMI filter in place. FIGURE 19 3.
  • Page 8 6. Connect the TEM wire harness (Item 1) to the EMI filter for both the Line side and the Load side. The shorter leads will be attached on the line side of the EMI filter. See Figure 23. FIGURE 23 7.
  • Page 9 NOTE: Place the appropriate EMI kit wiring diagram label next to the existing wiring diagram on the unit for future reference. FIGURE 26 Wiring Diagrams D806182P01 D806182P02 Page 9...
  • Page 10 D806182P03 (TAM / GAM) About Trane and American Standard Heating and Air Conditioning Trane and American Standard create comfortable, energy efficient indoor environments for residential applications. For more information, please visit www.trane.com or www.americanstandardair.com The manufacturer has a policy of continuous data improvement and it reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.